A.J.Antunes 9210850 Скачать руководство пользователя

Страница: 14 / 24

HCT-5H BUN TOASTER

A.J. Antunes & Co.

P/N 1011256 Rev. B 03/15

McDonald’s

TROUBLESHOOTING (continued)

Problem

Possible Cause(s)

Corrective Action

No Display

Power Cord is not plugged into the outlet Unplug the power cord then firmly plug back in
No power at outlet

Contact your electrician

Circuit Breaker is Tripped or OFF

Reset circuit breaker

Equipment malfunction

Call AJA Technical Support 877-392-7854 for

assistance

The buns must be

forced into the toaster.

Sticking and Burning

The upper &/or lower black belts are

worn & need replacement

Replace all belts every 3 months as per PM

The rear top &/or bottom spring loaded

rollers are in the unlocked state.

Verify the roller is properly seated & extended

towards the rear to apply tension to the belt.

Call AJA Technical Support 877-392-7854 for

assistance

The black belts are worn due to not

being properly cleaned daily or over 3

months old.

Follow the daily PM for the belts

Improper compression setting

Use recommended compression #4. Call AJA

Technical Support 877-392-7854 for assistance

Mechanical problem within conveyor

system

Call AJA Technical Support 877-392-7854 for

assistance

Buns are toasting too

light

Incorrect temperature set-points

Perform a factory reset as detailed in

“Programming Section” of this owner’s manual.

Call AJA Technical Support 877-392-7854 for

assistance

Incorrect motor speed

Perform a factory reset as detailed in

“Programming Section” of this owner’s manual.

Call AJA Technical Support 877-392-7854 for

assistance

Improper compression setting

Use recommended compression #4. Call AJA

Technical Support 877-392-7854 for assistance

The black belts are worn due to not

being properly cleaned daily or are over

3 months old.

Follow the daily maintenance & quarterly belt

replacement as detailed in the PM

Light/Dark settings must be adjusted

Adjust the Light/Dark settings to achieve a

darker product. Call AJA Technical Support

877-392-7854 for assistance

Using refrigerated buns

Verify that only room temperature buns are

being used

The platen heater surface has carbon

buildup

Clean any platen heater surface buildup. Call

AJA Technical Support 877-392-7854 for assis-

tance

Содержание 9210850

Страница 1: ... reserves the right to make changes in design or add improvements on any products The right is always reserved to modify Equipment because of factors beyond our control and government regulation Changes to Equipment do not constitute a warranty charge This warranty is exclusive and is in lieu of all other warranties expressed or implied including any implied warranty of merchantability or fitness ...

Страница 2: ...ment Warranty Information Please read the full text of the Limited Warranty in this manual If the unit arrives damaged contact the carrier imme diately and file a damage claim with them Save all packing materials when filing a claim Freight damage claims are the responsibility of the purchaser and are not covered under warranty The warranty does NOT extend to Damages caused in shipment or damage a...

Страница 3: ...al codes and any other applicable codes 34 19 868 5 mm 11 41 289 8 mm 17 75 450 8 mm Dimensions Electrical Specifications Plug Configuration Model Mfg No Volt Watts Hz Plug Description Plug Configuration HCT 5H Domestic 9210850 208 4430 5250 60 Pin Sleeve Plug 30 Amps 250 VAC R Pass Through Time For all HCT 5H units the pass through time is 17 seconds 2 seconds ...

Страница 4: ...urned off an LED light flashes to indicate that the power cord is plugged in WARNING ELECTRICAL SHOCK HAZARD FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL COULD RESULT IN SERIOUS INJURY OR DEATH Electrical ground is required on this appliance Do NOT modify the power supply cord plug If it does not fit the outlet have a proper outlet installed by a qualified electrician Do NOT use an extension ...

Страница 5: ...to an appropriate power outlet Unpacking 1 Open the large box It contains HCT 5H toaster Accessories box 2 Remove the accessories box from the large box 3 With the help of another person carefully remove the HCT 5H from the large box 4 Remove all protective coverings from the unit 5 Open the Accessories Box It contains Owner s Manual Bun Feeder Bun Buffer Frame 6 Wipe the entire exterior of the to...

Страница 6: ... facing down Toasted product drops into the Bun Buffer OPERATION Figure 2 HCT 5H Bun Feeder Control Panel Bun Buffer Bun Buffer Frame Language Selection Follow these steps to set the language option for the toaster 1 Plug in the power cord and turn the toaster on 2 See Figure 3 Press and hold the MENU button for five seconds 3 Press until the display shows English 4 Press OK 5 Press or to select y...

Страница 7: ...e adjusted The table below describe platen and motor settings depending on the Compression Knob setting When using recommended Compression Setting of 4 A Platen 540 F 282 C B Platen 545 F 285 C C Platen 495 F 257 C Conveyor Speed 18 0 seconds PROGRAMMING Figure 3 HCT 5H Control Panel Light Dark Adjustment When the unit is turned on and ready you can adjust the toast quality by pressing for lighter...

Страница 8: ... discol ored missing snaps or damaged in any way NOTE The conveyors continue to turn during the cool down period allowing you to clean the entire Belt 8 If the Belts are all in good condition spray a clean sanitized towel with an approved multi sur face cleaner Wipe all of the Belts clean for two revolutions of the belts NOTE You may need to wipe the Belts more two rotations 8 Next spray a clean s...

Страница 9: ...eplaced NOTE Belts should be removed ONLY during Belt Replacement or when required in a service situa tion NOTE We recommend that Belts be replaced every quarter INSPECTING BELTS Inspect all belt wraps daily for signs of tearing fold ing or any damage Replace any damaged belts as needed Refer to the images on this page for examples of belt damage that requires belt replacement BELT IS MISSING SNAP...

Страница 10: ... the Top Roller in towards the toaster so the roller slides DOWN and locks into place 8 Push the Bottom Roller in towards the toaster so the roller slides DOWN and locks into place 9 Remove and discard the Top Belt the recom mendation is to cut it in half so it cannot be used again 10 Remove and discard the Bottom Belts the recom mendation is to cut them in half so they cannot be used again 11 CLE...

Страница 11: ...he rear top roller and rear bottom roller Repeat this step for the club heel belt and the second crown belt NOTE Make sure the belt lines up properly on the rollers The snaps on the belts should face the inside of the bottom rollers 6 Return the Top and Bottom Belt Rollers to full ten sion Pull the Top Roller UP so it can slide out towards the front of the toaster into operating position Push the ...

Страница 12: ...ms Call AJA Technical Support 877 392 7854 for assistance Display Reads Motor Running Slow A Mechanical Obstruction has occurred that is slowing down the conveyor motor Display Reads Motor Slow Display Reads Motor Load Display Reads Control Temperature Fail Toaster Electrical compartment is over heating due to Lack of airflow surround ing the toaster Inspect the cooling fan on the side for opera t...

Страница 13: ...splay Reads Heater B Fail The Platen Heater B heater did not reach set point temperature Display Reads Sensor B Fail Platen Thermocouple B sensor has failed Display Reads Overtemp C Platen C heater is overheating exceeded its set point Display Reads SSR C Fail The solid state relay for Platen C has failed Display Reads System C Fail The Platen Heater C heater did not reach set point temperature Di...

Страница 14: ...ession 4 Call AJA Technical Support 877 392 7854 for assistance Mechanical problem within conveyor system Call AJA Technical Support 877 392 7854 for assistance Buns are toasting too light Incorrect temperature set points Perform a factory reset as detailed in Programming Section of this owner s manual Call AJA Technical Support 877 392 7854 for assistance Incorrect motor speed Perform a factory r...

Страница 15: ...2 7854 for assistance The black belts are tearing prematurely The 4 main rollers are not being cleaned of crumb seeds buildup during belts dur ing the quarterly belt replacement Clean all 4 roller of any buildup until the roller surface feels smooth Refer to the mainte nance section of this owner s manual Call AJA Technical Support 877 392 7854 for assistance The front bun landing tray is not prop...

Страница 16: ...1 0021724 Weldment Bearing 2 Brkt Spring Guide Rh 12 0022046 Weldment Bun Feeder 1 13 0022047 Weldment Bun Stopper 1 14 0022048 Weldment Top Cover 1 15 0022108 Weldment Back Cover 1 Item Part No Description Qty Item Part No Description Qty 16 0200331 Mica Spacer Front 2 17 0400438 Spacer 1 25Od X 03Thk Nomex 4 18 0504320 Spacer 0 781 X 1 125 X 0 06 4 19 0506957 Plate Tensioner Rh 2 20 0506958 Brac...

Страница 17: ... X 3 8 1 13 4000132 Fan Blower 1 14 7001043 Display Board Kit 1 15 7001042 Main Board Kit 1 16 0506156 Heat Sink Relay 1 17 308P157 Screw Tap 8 32 X 3 8 Lg 4 Item Part No Description Qty Item Part No Description Qty 18 4050240 Relay Solid State Dual Pole 1 W Conn Recept 19 4051010 Relay Random Phase Solid State 50A1 20 0506946 Bracket Motor Mounting 1 21 21000 0043 Spacer 3 8 Cbs Thread Female 2 2...

Страница 18: ...15 McDonald s REPLACEMENT PARTS continued 19 25 2 52 42 86 37 41 17 31 32 24 46 39 22 23 40 42 38 16 15 15 24 42 51 6 30 30 35 43 4 34 15 15 9 50 52 26 38 47 49 29 57 45 53 27 27 56 13 12 13 48 42 20 33 18 2 20 33 18 52 47 49 29 NOTE See Page 20 for Parts List ...

Страница 19: ...HCT 5H BUN TOASTER 19 A J Antunes Co P N 1011256 Rev B 03 15 McDonald s 36 53 28 49 8 10 54 1 11 7 16 16 14 14 21 44 55 4 3 5 6 REPLACEMENT PARTS continued NOTE See Page 20 for Parts List ...

Страница 20: ...Spring Roller Tension 1 25 2100334 Thrust Strip Teflon 4 26 2120118 Washer Flat 1 27 2120253 Spacer Upper Locking Plate 2 Control Side 28 2120254 Spacer Upper Locking Plate 4 End Side 29 2120255 Spacer Upper Locking Plate 2 Control Side 30 2150193 Sprocket 25B24 1 2 Bore 1 31 2150250 Bearing Flanged 1 32 2150251 Sprocket 25B14 3 8 Bore 1 33 2150285 Bearing Single Groove S S 7 35 2150380 Chain Driv...

Страница 21: ...HCT 5H BUN TOASTER 21 A J Antunes Co P N 1011256 Rev B 03 15 McDonald s WIRING DIAGRAM ...

Страница 22: ...HCT 5H BUN TOASTER 22 A J Antunes Co P N 1011256 Rev B 03 15 McDonald s NOTES ...

Страница 23: ...HCT 5H BUN TOASTER 23 A J Antunes Co P N 1011256 Rev B 03 15 McDonald s NOTES continued ...

Страница 24: ......

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