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3.1 General Safety Information

Read all the instructions carefully before starting

work with the machine; please pay particular

attention to sections marked by the symbol:

The machine is provided with a LATCHING

EMERGENCY STOP BUTTON

(Figure 3-1)

;

when this button is pressed, it stops the machine

at any point in the working cycle. Maintain clear

access to power cord while machine is operating.

Disconnect plug from power source before machine

maintenance

(Figure 3-1).

Also disconnect air if the

machine has a pneumatic system. Keep this manual

in a handy place near the machine. This manual

contains information that will help you to maintain

the machine in a good and safe working condition.

3-SAFETY

3.2 Explanation of Signal Word and

Possible Consequences

Indicates a potentially hazardous

situation, which, if not avoided,

may result in minor or moderate

injury and/or property damage.

CAUTION:

Indicates a potentially hazardous

situation, which, if not avoided,

could result in death or serious

injury and/or property damage.

WARNING:

2010 March

a80f-NA

This safety alert symbol identifi es
important messages in this manual.
READ AND UNDERSTAND THEM

BEFORE INSTALLING OR

OPERATING THIS EQUIPMENT.

Figure 3-1

E-STOP

Содержание 3M MATIC A80F

Страница 1: ...er here Important Safety Information Spare Parts 3M Matic BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Read understand and follow all safety and operating instructions It is recommended you immediately order the spare parts listed in the Spare Parts Service Information section These parts are expected to wear through normal use and should be kept on hand to minimize production delays 3M Industria...

Страница 2: ...oubleshooting repair work and servicing plus parts list of the 3M MaticTM a80f NA Adjustable case sealer 3M Industrial Adhesives and Tapes 3M Center Building 220 5E 06 St Paul MN 55144 1000 Edition March 2010 Copyright 3M 2010 All rights reserved The manufacturer reserves the right to change the product at any time without notice 2010 March a80f NA ...

Страница 3: ...number that are located on the identification plate For example Model a80f Type 11000 Serial Number 13282 Minimum billing on parts orders will be 25 00 Replacement part prices available on request 10 00 restocking charge per invoice on returned parts Note Outside the U S contact the local 3M subsidiary for parts ordering information United States 3M Tape Dispenser Parts 241 Venture Drive 1 800 344...

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Страница 5: ...th each machine is an Instructions and Parts List manual SERVICE REPLACEMENT PARTS AND ADDITIONAL MANUALS AVAILABLE DIRECT FROM Order parts by part number part description and quantity required Also when ordering parts or additional manuals include model machine name machine type and serial number that are located on the identification plate 3M Matic AccuGlide and Scotch are Trade marks of 3M St P...

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Страница 7: ...Information 5 3 2 Signal Words Explanation 5 3 3 Table of Warnings 6 7 3 4 Operator s Qualifications 8 3 5 Number of Operators 8 3 6 Safe Use of the Machine Instructions 8 3 7 Residual Hazards 8 3 8 Prevent Other Hazards Recommendations and Measures 8 3 9 Personal Safety Measures 8 3 10 Incorrect Predictable Actions Not Allowed 8 3 11 Operator s Required Skill Levels 9 3 12 Component Locations 10 ...

Страница 8: ...20 THIS PAGE IS BLANK ...

Страница 9: ...9 7 7 Taping Heads Completion 20 7 8 Preliminary Electric Inspection 20 7 9 Main Power Machine Connection and Inspection 20 7 10 Phases Inspection 20 7 11 Pneumatic Connecting 21 7 12 Infeed Conveyor Assembly 21 8 Theory of Operation 8 1 Working Cycle Description 22 8 2 Running Mode Definition 22 8 3 1 Normal Stop Procedure 22 8 3 2 Emergency Stop 22 9 Controls 9 1 Box Width Adjusting Knobs 23 9 2...

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Страница 11: ...s to be Performed Before and After Every Maintenance Operation 33 13 5 Safety Features Inspection Efficiency 33 13 6 Machine Cleaning 34 13 7 Cutter Blade Cleaning 34 13 8 Lubrication 34 13 9 Lubrication Products 34 13 10 Drive Belt Replacement 35 36 13 11 Box Drive Belt Tension and Drive Pulley Ring 37 13 12 Air Line Filter Circuit Breakers Tapes Leveling Length Heads 38 39 13 13 Maintenance Work...

Страница 12: ...mark of 3M St Paul MN 55144 1000 Drw drawing Ex for example Fig exploded view figure no spare parts Figure Illustration Max maximum Min minimum Nr number N A not applicable OFF machine not operating ON machine operating PLC Programmable Logic Control PP Polypropylene PTFE Polytetraflourethelene PVC Poly vinyl chloride W Width H Height L Length vi a80f NA 2010 March ...

Страница 13: ...lar slotted containers from an existing conveyor fold the top flaps and apply a C clip of Scotch brand pressure sensitive film box sealing tape to the top and bottom center seams of the box The machine has been designed and tested for use with Scotch brand pressure sensitive film box sealing tape 3M MaticTM a80f Adjustable Case Sealer Type 11000 1 1 Manufacturing Specifications Description Intende...

Страница 14: ...e included in the manual Equipment using PLC controls and or electronic components will include relevant sche matics or programs in the enclosure and in addi tion the relevant documentation will be delivered separately 1 INTRODUCTION continued 1 2 2 Manual Maintenance Keep the manual in a clean and dry place near the machine Do not remove tear or rewrite parts of the manual for any reason Use the ...

Страница 15: ...2 GENERAL INFORMATION 3 2 1 Data Identifying Manufacturer and Machine 2 2 Data for Technical Assistance and Service 2010 March a80f NA Agent Distributor or Local After Sale Service ...

Страница 16: ...e presumed to have become defective after its warranty period unless the part is received or 3M is notified of the problem no later than five 5 calendar days after the warranty period If 3M is unable to repair or replace the part within a reasonable time then 3M at its option will replace the equipment or refund the purchase price 3M shall have no obligation to provide or pay for the labor require...

Страница 17: ...as a pneumatic system Keep this manual in a handy place near the machine This manual contains information that will help you to maintain the machine in a good and safe working condition 3 SAFETY 3 2 Explanation of Signal Word and Possible Consequences Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury and or property damage CAUTION Indicates a p...

Страница 18: ...ustments maintenance or servicing the machine or taping heads To reduce the risk associated with pinches and entanglement hazards Do not leave the machine running while unattended Turn the machine off when not in use Never attempt to work on any part of the machine load tape or remove jammed boxes from the machine while the machine is running To reduce the risk associated with hazardous voltage Po...

Страница 19: ...operate this equipment in potentially flammable explosive environments To reduce the risk associated with muscle strain Use the appropriate rigging and material handling equipment when lifting or repositioning this equipment Use proper body mechanics when removing or installing taping heads that are moderately heavy or may be considered awkward to lift WARNING Sharp Knife Figure 3 7 Figure 3 5 Imp...

Страница 20: ...y the machine or any part of it The man ufacturer will not be responsible for any modifications Clean the machine using only dry cloths or light detergents Do not use solvents petrols etc Install the machine following the suggested layouts and drawings The manufacturer will not be respon sible for damages caused by improper installation 3 4 Operator s Qualifications Machine Operator Mechanical Mai...

Страница 21: ...ipment etc Skill 3 Specialist from the Manufacturer Skilled operator sent by the manufacturer or its agent to perform complex repairs or modifications on agreement with the customer 3 11 Operator s Skill Levels Required to Perform the Main Operations on the Machine The Table shows the minimum operator s skill for each machine operation Important The factory manager must ensure that the operator ha...

Страница 22: ...nual 2 for taping head components Figure 3 8 a80f Case Sealer Components Left Front View a80f NA 3 12 Component Locations Emergency Stop Switch Upper Taping Head Kicker Assembly Height Adjustment Handle Belt Guard Adjustable Side Guides with Box Drive Belts Power Switch Assembly Drive Belt Adjustment Handle Pneumatic Controls Lower Taping Head Machine Bed ...

Страница 23: ...78 8137 3586 3 3 SAFETY continued 2010 March a80f NA 3 13 Warnings and Replacements Labels Figure 3 10 Replacement Labels 3M Part Numbers 78 8070 1336 8 2 78 8137 1331 6 78 8137 0226 9 78 8070 1622 1 78 8113 6912 9 2 78 8113 6882 4 78 8113 6883 2 78 8070 1629 6 78 8070 1330 1 78 8070 1331 9 78 8113 6750 3 78 8137 3586 3 ...

Страница 24: ...12 THIS PAGE IS BLANK ...

Страница 25: ...P M IMPORTANT SAFEGUARD 5 Tape Width Minimum 36mm 1 1 2 inches Maximum 48mm 2 inches 6 Tape Roll Diameter Up to 405mm 16 inch maximum on a 76 2mm 3 inch diameter core Accommodates all system roll lengths of Scotch film tapes 4 Tape Scotch pressure sensitive film box sealing tapes 3 Operating Conditions Use in dry relatively clean environments at 4 4o C to 48 9o C 40o F to 120o F with clean dry box...

Страница 26: ... adjusted to apply 50mm 2 inch tape legs minimum box height is 95 mm 3 3 4 inches with box widths greater than 195 mm 7 3 4 inches See Special Set Up Procedure Changing the Tape Leg Length page 34 With columns adjusted to upper position maximum box height increase to 725 mm 28 1 2 inches and minimum box height increases to 225mm 8 3 4 inches See Special Set Up Procedure Outer Column Re Positioning...

Страница 27: ...ximate 12 Machine Noise Level Acoustic pressure measured at a distance of 1m from machine with Scotch PVC adhesive tape in operation 78dB Acoustic radiation pressure at 1 6m height with Scotch PVC adhesive tape in operation 73dB Measurement taken with appropriate instrument Type SPYRI MICROPHON 11 13 Set Up Recommendations Machine must be level Customer supplied infeed and exit conveyors if used s...

Страница 28: ...indoors ONLY Without the supporting pallet the machine is exposed to damage and may cause injuries To move the machine use belts or ropes paying attention to place them in the points indicated using care to not interfere with the lower taping head 5 3 Storage of the Packed or Unpacked Machine If the machine is not used for a long period please take the following precautions Store the machine in a ...

Страница 29: ...ardboard shipping box Wooden supports Metal fixing brackets PU foam protection PP plastic straps Dehydrating salts in bag Special bag of laminated polyester aluminium Polyethylene sea freight package only Polyethylene protective material For the disposal of the above materials please follow the environmental directives or the law in your country 6 UNPACKING Figure 6 1 Figure 6 3 Figure 6 2 2010 Ma...

Страница 30: ... wrench 13mm combination wrench 17mm combination wrench 2 Phillips screwdriver 7 1 Operating Conditions The machine should operate in a dry and relatively clean environment at 5 to 50 C with clean dry boxes relative humidity between 0 and 80 7 2 Space Requirements for Machine Operation and Maintenance Work Minimum distance from wall Figure 7 1 A 1 0m 39 4 inches B 0 7m 27 6 inches Minimum height 2...

Страница 31: ...e blade guards The blades are extremely sharp WARNING 7 6 Assembly Completion 1 Raise the upper head by turning the height adjustment handle clockwise and remove the polystyrene blocks 2 Cut the plastic ties holding the upper and lower taping heads in position Hold taping head buff ing roller while cutting the plastic tie Allow buff ing applying arms to extend slowly Figure 7 5 3 Verify that the u...

Страница 32: ...ain Phases Only Procedure to be followed in order to correctly con nect the position of the phases Release the latching emergency stop button by turning it clockwise Figure 8 1 Turn Main Switch to ON Position Figure 8 2 Check the rotation direction of the drive belts Figure 8 3 If the drive belts rotate in the wrong direction correct the rotation direction of the drive belts by reversing 2 phases ...

Страница 33: ...te Be sure to line up and level the Machine and Infeed Conveyor Rollers Adjustments can be made to the position of the infeed conveyor before tightening screws 6 Ensure that infeed conveyor rollers are level with machine infeed rollers Adjust position of the bed height and infeed conveyor before tightening all screws When adjusting Case Sealer Legs block up the machine frame to allow adequate leg ...

Страница 34: ...f Running Mode The case sealer a80f has only one automatic oper ating mode with The EMERGENCY STOP BUTTON unlocked Figure 8 1 The main rotary switch ON Figure 8 2 8 3 1 Normal Stop Procedure When the rotary main switch is turned OFF the ma chine stops immediately at any point of the working cycle The same thing happens in case of electrical failure or when the machine is disconnected from the main...

Страница 35: ...S 9 1 Box Width Adjusting Knobs 9 2 Box Height Adjusting Crank 9 3 On Off Power Switch 9 4 Latching Emergency Stop Button Figure 9 3 Figure 9 4 2010 March a80f NA Power Switch E Stop Location Figure 9 1 Figure 9 2 ...

Страница 36: ...n 9 6 Kicker Adjustment Knob Main Air Pressure Gauge Main Air On Off Valve Pressure Regulator Filter Kicker Air Pressure Regulator Electrical On Off Switch Box Kicker Switch Kicker Box Width Adjustment Box Height Adjustment E Stop Switch Figure 9 6 Figure 9 7 2010 March a80f NA Figure 9 5 ...

Страница 37: ... the machine electrical cord and determine cause of overload After two minutes reset the circuit breaker by turning the On Off switch to the Off O position and then to the On I position Plug machine electrical cord into outlet and restart machine by turning the On Off switch to the Off O position Important The use of an extension cord is not recommended However if one is needed for temporary use i...

Страница 38: ...ghten knobs to secure rollers in operating position Figure 11 3 11 4 Changing the Tape Leg Length Taping heads are preset to apply 70mm 2 75 inches long tape legs To change tape leg length to 50mm 2 0 inches refer to Instructions below and also to Manual 2 Removing Taping Heads Procedure Changing the Tape Leg Length 1 Remove tape from upper taping head and raise upper assembly to a convenient work...

Страница 39: ...rning air supply Off automatically bleeds air pressure from the case sealer air circuits Always turn the air Off when machine is not in use when servicing the machine or when connecting or disconnecting air supply line Note The case sealer has a circuit breaker located in the electrical enclosure on the lower right side of the machine frame If circuit becomes overloaded and circuit breaker trips u...

Страница 40: ...th Adjustment Crank Adjusts distance between side drive belts to accommodate box width 6 Indicator Air Pressure The optical warning indicator located on the upper flap folder frame indicates Red when compressed air circuit is on 7 Box Kicker Adjustment Fine Tunes the timing force of the box kicker Figure 11 6 contact your 3 M Representative for more information 8 Kicker Paddle Switch Initializes K...

Страница 41: ...s and flap kicker when feeding boxes to the machine Figure 11 10 The upper side flap folding guides can be adjusted in or out to accommodate the width of the box For optimum performance the side flap folding guides should be adjusted to the narrowest position which allows them to catch any side flaps that may be bent outward past vertical Note Box flaps should not be bent outward past vertical mor...

Страница 42: ...lways push at the end of the box If box is hard to move under head or is crushed raise the head slightly If box movement is jerky or stops under upper head lower the upper head slightly to add more pressure between box and drive belts Important Before starting the machine verify that no tools or other objects are on the conveyor bed Drive Belt Tension Belt tension must be adequate to positively mo...

Страница 43: ...eration Adjustments 12 2 Starting the Machine Important Before starting the machine verify that no tools or other objects are on the con veyor bed Turn the main rotary switch ON after the EMERGENCY BUTTON is released Figure 12 3 12 3 Starting Production After having adjusted the machine according to the box dimensions height width let the machine run without cartons and check its safety devices Th...

Страница 44: ...s Replace column bearings 12 OPERATION PROBLEM CAUSE CORRECTION 2010 March a80f NA 12 OPERATION continued 12 9 Trouble Shooting Guide Drive belts do not convey boxes Drive belts do not turn Upper and lower taping head mechanisms interfere with each other Squeaking noise as boxes pass through machine Flap Kicker kicks at wrong time Fine Tune with Kicker Adjusting Knob Kicker Pressure improperly set...

Страница 45: ...trol panel During the maintenance operation only the operator responsible for this duty must work on the machine At the end of every maintenance operation check the safety devices 13 MAINTENANCE AND REPAIRS 13 5 Check Efficiency of Safety Features 1 Blade guard assembly upper taping head 2 Blade guard assembly lower taping head 3 Emergency stop button with mechanical lock interrupt supply of elect...

Страница 46: ... or damaged cutter blades must be replaced promptly in order to guarantee a perfect cut of the tape Lubricate the felt pad on the blade guard without saturating it 13 8 Lubrication Most of the machine bearings including the drive motor are permanently lubricated and sealed and do not require additional lubricant 13 MAINTENANCE AND REPAIRS continued Figure 13 1 Figure 13 2 2010 March a80f NA Note W...

Страница 47: ...SION ADJUSTMENT See Figure 13 3 1 Raise upper taping head to its fully raised position 2 Disconnect motor plug A 3 Remove and retain the six screws B and side cover C Note Keep motor in vertical position to prevent gear oil from leaking out of motor See Figure 13 4 4 Loosen but do not remove lock nuts H on both the upper and lower belt tension assemblies 5 Turn belt adjustment screws J clockwise t...

Страница 48: ...llers and insert splicing pin Pin must not extend beyond edge of belt 8 Set drive belt tension turn adjustment screws equally on both upper and lower tension assemblies Turn screws clockwise to reduce belt tension counterclockwise to increase tension Use force gauge to pull belt outward one inch 25mm at midspan as shown in Figure 13 5 with a moderate pulling force of 7 lbs 3 5 kg Tighten lock nuts...

Страница 49: ...e proper belt tension Each belt is adjusted separately Belt tension is obtained by tightening the adjustment screw so that a moderate pulling force of 3 5kg 7lbs applied at the mid span as shown in Figure 13 5 will deflect the belt 25mm 1 inch This will assure positive contact between the belt and the drive pulley on the discharge end of the drive assembly To reduce the risk associated with mechan...

Страница 50: ...the red Reset button and then the green Start button 4 Replace cover 5 Plug in machine Wait two minutes 6 Rotate Switch to On Figure 13 8 Upper Taping Head Leveling 13 12 Filter Circuit Breaker Upper Tape Head Leveling Length Head Take Measurements Here Upper Taping Head Leveling If the upper taping head is not horizontal it can be leveled by adjusting the self locking nut 1 Loosen the five bolts ...

Страница 51: ...ng head See Figure 13 9A Slide the head forward and lift straight up to remove it from case sealer Taping Heads WARNING Use care when working near tape cut off knife on taping heads as knife is extremely sharp and could cause severe injury 3 Lift the lower taping head shown in Figure 13 9B straight up to remove it from the machine bed 4 Refer to Manual 2 Adjustments Changing Tape Leg Length for ta...

Страница 52: ..._______ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ______________________...

Страница 53: ...in PVC Nylon pulleys For machine disposal follow the regulations published in each country 14 2 Emergency Procedures In case of danger fire Disconnect plug of power cable from power supply Figure 14 1 IN CASE OF FIRE Use a fire extinguisher that is rated for electrical fires Figure 14 2 15 1 Statement of Conformity Not Applicable 15 2 Emission of Hazardous Substances Nothing to report Figure 14 2 ...

Страница 54: ...42 2010 March a80f NA 16 TECHNICAL DIAGRAMS continued 16 1 Pneumatic Diagram ...

Страница 55: ...te Black Brown Brown Brown Brown Brown Green 1 Phase C1 C2 M1 M2 Green 16 1 Electric Diagram NOTES 1 Solid Lines Indicate Electrical Connections 2 Dotted Lines Indicate Mechanical Connections Component F1 Safety Switch normally closed Q1 On Off Switch Circuit Breaker T1 Low Voltage Coil M1 Bottom Drive Motor M2 Top Drive Motor ...

Страница 56: ... Description 2 78 8054 8841 4 Belt Drive with Pin 16 TECHNICAL DOCUMENTATION AND INFORMATION continued 2010 March a80f NA Replacement Parts Ordering Information and Service Refer to the first page of this instruction manual Replacement Parts and Service Information Tool Kit A tool kit part number 78 8060 8476 6 is available as a stock item The kit contains the necessary open end and hex socket wre...

Страница 57: ... The Parts List that follows each illustration includes the Reference Number Part Number and Part Description for the parts on that illustration Note The complete description has been included for standard fasteners and some commercially availa ble components This has been done to allow obtaining these standard parts locally if desired 4 Order parts by Part Number Part Description and Quantity req...

Страница 58: ...46 THIS PAGE IS BLANK ...

Страница 59: ...h a80f NA a80f Adjustable Case Sealer Figure 15342 Figure 15344 Figure 15345 Figure 15347 Figure 15350 Compression Rollers not shown Frame Assemblies Figure 15340 Figure 15341 Figure 15346 Figure 15357 Figure 15348 ...

Страница 60: ...48 1 2 3 3 4 5 6 7 8 8 9 9 10 11 12 13 15 16 17 18 19 19 20 20 21 21 22 23 24 25 26 A A a80f Adjustable Case Sealer 2010 March a80f NA Figure 15340 1 ...

Страница 61: ...1 7 Conveyor Short Lateral 15340 10 78 8028 8208 0 Screw 6P X 9 5 15340 11 78 8060 7873 5 Plug Female 15340 12 78 8060 7876 8 Cover Plug Lateral 15340 13 78 8129 6100 7 Bracket 15340 15 78 8137 0640 1 Leg Inner 15340 16 78 8137 4053 3 Label Leg 15340 17 78 8137 0641 9 Pad Foot 15340 18 78 8060 8488 1 Screw Hex Hd M5 X 20 15340 19 78 8046 8217 3 Washer Special 15340 20 78 8005 5741 1 Washer Flat M5...

Страница 62: ...6 7 9 8 29 31 32 33 27 34 35 31 32 35 28 34 34 31 35 30 32 34 31 35 36 37 38 39 40 40 40 41 42 43 44 45 55 56 52 54 53 46 47 48 49 50 51 36 40 36 Figure 15340 2 a80f Adjustable Case Sealer 2010 March a80f NA ...

Страница 63: ... 0757 3 Valve Support R H 15340 39 78 8137 0753 2 Hinge 15340 40 26 1003 7948 1 Screw Soc Hd Hex Soc M5 X 10 15340 41 78 8005 5741 1 Washer Flat M5 15340 42 26 1005 6358 9 3 Way 2 Position Valve 15340 43 26 1003 7946 5 Screw Soc HD M4 X 25 15340 44 78 8059 5607 1 Plate Threaded 15340 45 78 8137 0693 0 Cam 15340 46 78 8137 0825 8 Red Pad Foot 15340 47 78 8137 0754 0 Holder Hex Wrench 15340 48 78 80...

Страница 64: ... 82 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 82 82 82 82 83 82 83 83 83 83 83 27 28 29 30 31 33 40 40 41 47 48 50 60 51 55 55 56 57 58 59 59 84 85 60 61 81 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 77 78 79 80 Motor Connections See Figure 15341 2 ...

Страница 65: ... 3777 8 Pulley Assy Drive 15341 22 78 8052 6713 1 Ring Polyurethane 15341 23 78 8060 7648 1 Flange Assy Ball Bearing 6002 2RS 15341 24 78 8046 8135 7 Key 5 X 5 12mm 15341 25 26 0001 5862 1 Screw Flat Hd Soc M5 X 12 15341 26 78 8054 8877 8 Washer 5 5 20 X 4 15341 27 78 8137 3778 6 Pulley Keyed 15341 28 78 8054 8877 8 Washer 5 5 20 X 4 15341 29 26 0001 5862 1 Screw Flat Hd Soc M5 X 12 15341 30 78 80...

Страница 66: ...54 20 21 21 22 23 23 23 23 24 25 26 25 26 27 32 33 34 35 36 37 38 41 42 4 42 44 45 46 51 52 53 54 86 85 84 85 87 88 2010 March a80f NA Figure 15341 2 Motor Connections a80f Adjustable Case Sealer ...

Страница 67: ... 9 Screw Set M5 X 6 15341 66 78 8060 8140 8 Timing Belt 160 X L050 15341 67 78 8137 3786 9 Cover Drive Rear 15341 68 26 1002 4955 1 Screw Self Tap 8P X 13 15341 69 78 8005 5740 3 Washer Plain Metric 4mm Nick 15341 70 78 8060 8019 4 Sprocket 3 8 28 Teeth 15341 71 78 8057 5835 2 Centering Washer 15341 72 78 8057 5834 5 TAB Washer 15341 73 78 8137 4068 1 Chain P3 8 L 51 15341 74 78 8076 5112 6 Cover ...

Страница 68: ...4 6 5 6 6 60 6 7 8 9 10 11 12 12 13 15 16 17 18 14 19 22 21 11 23 20 24 25 25 26 27 28 29 30 31 32 34 34 35 35 35 36 39 37 38 38 38 40 41 42 43 44 33 Figure 15342 1 a80f Adjustable Case Sealer 2010 March a80f NA ...

Страница 69: ...209 7 Screw Soc Hd M6 X 12 15342 21 78 8137 4078 0 Bushing Side 15342 22 78 8137 4079 8 Bushing Middle 15342 23 26 1003 7960 6 Screw Soc Hd M6 X 30 15342 24 78 8114 4627 3 Side Flap Folder Assy 15342 25 78 8100 1079 9 Side Flap Folder 15342 26 78 8100 1077 3 Block 15342 27 78 8100 1080 7 Plate Side Flap Folder 15342 28 78 8070 1519 9 Screw Soc Hd Hex Hd M8 X 70 15342 29 78 8010 7209 7 Screw Soc Hd...

Страница 70: ...58 54 61 66 52 59 53 46 53 50 49 53 59 62 53 64 63 51 56 55 48 45 60 55 58 65 53 47 57 55 2010 March a80f NA Figure 15342 2 a80f Adjustable Case Sealer ...

Страница 71: ... 53 78 8005 5741 1 Washer Flat M5 15342 54 26 1000 0010 3 Washer Flat M6 15342 55 78 8017 9318 9 Washer Plain Metric 8mm 15342 56 26 1003 5842 8 Screw Hex Hd M8 X 20 15342 57 78 8017 9313 0 Nut Self Locking M8 Nick Pl 15342 58 26 1003 5820 4 Screw Hex Hd M5 X 12 15342 59 26 1002 5820 6 Screw Hex Hd M5 X 16 15342 60 26 1003 7964 8 Screw Soc Hd Hex Soc Dr M8 X 20 15342 61 78 8010 7193 3 Screw Metric...

Страница 72: ...60 22 19 20 22 1 18 3 3 14 15 16 17 2 5 10 8 6 5 4 10 11 12 14 15 8 3 9 16 13 7 21 See Figure 15344 2 2010 March a80f NA Figure 15344 1 a80f Adjustable Case Sealer ...

Страница 73: ...c Hd M4 X 25 15344 9 78 8060 8125 9 Bushing 15344 10 78 8032 0375 7 Screw Metric M6 X 16 Hex Hd 15344 11 26 0001 5862 1 Screw Flat Hd Soc M5 X 12 15344 12 78 8060 8073 1 Washer Motor 15344 13 78 8129 6118 9 Handle 15344 14 78 8137 5906 1 Screw Leading 15344 15 78 8129 6143 7 Bushing 15344 16 78 8054 8586 5 Pin 15344 17 78 8137 5902 0 Crossbar Upper 15344 18 78 8070 1506 6 Cover Screw 15344 19 78 8...

Страница 74: ...62 2010 March a80f NA Figure 15344 2 a80f Adjustable Case Sealer 23 24 25 26 28 31 32 32 31 30 30 29 29 36 37 38 35 34 27 27 ...

Страница 75: ...37 5946 7 Column Inner Assy 15344 28 78 8137 5947 5 Column Inner 15344 29 78 8129 6311 0 Plate 15344 30 78 8129 6147 8 Bearing Ball 15344 31 78 8129 6312 8 Screw Bearing 15344 32 78 8129 6314 4 Washer Special 18 7 15344 33 78 8129 6313 6 Washer Special 15344 34 26 1003 7963 0 Screw Soc Hd M8 X 16 15344 35 78 8017 9318 9 Washer Plain Metric 8mm 15344 36 78 8137 5948 3 Support Nut 15344 37 78 8129 6...

Страница 76: ...64 2010 March a80f NA Figure 15345 a80f Adjustable Case Sealer ...

Страница 77: ...5345 12 78 8119 8994 2 Set Screw M5 x 8 15345 13 78 8137 5916 0 Support R H Assy Nut 15345 14 78 8010 7193 3 Screw Metric M6 X 20 Hex Hd 15345 15 78 8137 5917 8 Screw Centering R H 15345 16 78 8129 6304 5 Support w Bearing 15345 17 78 8137 5918 6 Nut Support Assy 15345 18 78 8137 0919 9 Bushing 15345 19 78 8137 5919 4 Spring 36 15345 20 78 8129 6126 2 Nut 15345 21 78 8137 5920 2 Screw Centering L ...

Страница 78: ...A 13 1 1 9 2 2 3 3 B 4 4 10 B 16 15 14 9 21 20 17 18 18 19 A D A D A D A D C C 2 7 9 8 5 6 7 9 8 23 24 25 22 D 21 20 5 2 12 11 9 16 24 23 9 14 26 2010 March a80f NA Figure 15346 a80f Adjustable Case Sealer ...

Страница 79: ...17 9318 9 Washer Plain Metric 8mm 15346 12 26 1003 7964 8 Screw Soc Hd Hex Soc Hd M8 X 20 15346 13 78 8129 6293 0 Hinge 15346 14 78 8137 5940 0 Washer 15346 15 78 8137 5941 8 Plate 15346 16 78 8129 6290 6 Plate 15346 17 78 8076 4932 8 Lock Wing 15346 18 26 0001 5862 1 Screw Flat Hd Soc M5 X 12 15346 19 78 8076 4931 0 Drawbar Lock 15346 20 78 8005 5741 1 Washer Flat M5 15346 21 26 1005 6859 6 Nut S...

Страница 80: ...68 15 11 14 10 4 14 14 8 7 5 1 2 3 13 14 7 12 6 6 5 6 9 Figure 15347 2010 March a80f NA a80f Adjustable Case Sealer ...

Страница 81: ... 7163 6 Screw Metric M5 X 10 Hex Hd 15347 6 78 8005 5741 1 Washer Flat M5 15347 7 26 1005 6859 6 Nut Self Locking M5 15347 8 78 8091 0660 8 Plate Strap 15347 9 26 1003 7949 9 Screw Soc Hd Hex Soc M5 X 12 15347 10 78 8060 7758 8 Grommet DG13 5 15347 11 78 8060 8029 3 Clamp 15347 12 78 8137 4052 5 Cover Housing 15347 13 83 0002 7336 3 Screw Hex Hd M4 X 14 Zinc Pl 15347 14 78 8076 4520 1 Union PG13 S...

Страница 82: ...70 22 23 20 6 5 7 21 14 4 11 12 10 3 2 7 5 15 9 24 6 6 16 5 17 8 7 5 18 19 13 1 2010 March a80f NA Figure 15348 a80f Adjustable Case Sealer E Stop On Off Control Box ...

Страница 83: ...119 8554 4 Adhesive Rubber Seal 15348 11 78 8094 6145 8 Screw Phillips M5 X 12 15348 12 78 8005 5741 1 Washer Flat M5 15348 13 78 8137 5950 9 Box Switch 15348 14 78 8137 5951 7 Cover 15348 15 78 8091 0412 4 Terminal VU 4 2 5 15348 16 78 8137 0796 1 Plug 15348 17 78 8137 5957 4 Cable 15348 18 26 1003 7957 2 Screw Soc Hd Hex Hd M6 X 16 15348 19 26 1000 0010 3 Washer Flat M6 15348 20 78 8137 0608 8 P...

Страница 84: ...72 12 11 10 9 7 8 1 1 1 5 13 4 5 6 3 2 Figure 15350 2010 March A80f I NA a80f Adjustable Case Sealer ...

Страница 85: ...1 Shaft Roller 15350 5 26 1003 5841 0 Screw M8 X 16 15350 6 78 8017 9318 9 Washer Plain Metric 8mm 15350 7 78 8076 4630 8 Plate Tube Roller 15350 8 78 8076 4631 6 Screw M10 X 35 15350 9 78 8076 4632 4 Cap Support 15350 10 78 8017 9074 8 Washer Nylon 15mm 15350 11 26 1004 5510 9 Washer Plain M10 15350 12 78 8070 1549 6 Knob VTR B M10 15350 13 78 8052 6703 2 Washer Special 2010 March A80f I NA ...

Страница 86: ...74 10 17 11 14 24 23 22 5 5 3 1 2 4 10 6 6 8 7 13 14 12 12 15 11 16 17 16 16 16 18 19 21 20 20 9 25 21 a80f Adjustable Case Sealer Figure 15357 2010 March A80f I NA ...

Страница 87: ...gulator 15357 12 78 8057 5732 1 Fitting Elbow 15357 13 26 1005 6358 9 3 Way 2 Position Valve 15357 14 78 8137 5964 0 Valve 15357 15 78 8076 4665 4 Indicator Visual 15357 16 26 1005 6893 5 90 Degree Elbow 15357 17 78 8129 6391 2 Indicator Assy 15357 18 78 8055 0756 9 Union Rotating 15357 19 78 8137 5965 7 Pneumatic Valve 15357 20 26 1005 6890 1 Muffler 15357 21 78 8137 5966 5 Valve Assy 15357 22 78...

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Страница 89: ... s serial number s here Important Safety Information BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Read understand and follow all safety and operating instructions It is recommended you immediately order the spare parts listed in the Spare Parts Service Information section These parts are expected to wear through normal use and should be kept on hand to minimize production delays Spare Parts 3M In...

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Страница 91: ...nual Technical Assistance Replacement Parts and Additional Manuals Call the 3M Matic Help line at 1 800 328 1390 Provide the customer support coordinator with the model machine name machine type and serial number that are located on the identification plate For example Model 700a Type 3600 Serial Number 13282 Minimum billing on parts orders will be 25 00 Replacement part prices available on reques...

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Страница 93: ...th each machine is an Instructions and Parts List manual SERVICE REPLACEMENT PARTS AND ADDITIONAL MANUALS AVAILABLE DIRECT FROM Order parts by part number part description and quantity required Also when ordering parts or additional manuals include model machine name machine type and serial number that are located on the identification plate 3M Matic AccuGlide and Scotch are Trade marks of 3M St P...

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Страница 95: ... Operation 9 11 Tape Loading Upper Taping Head 10 Tape Loading Lower Taping Head 10 11 Maintenance 12 13 Blade Replacement 12 Blade Guard 12 Blade Oiler Pad 12 Cleaning 13 Applying Buffing Roller Replacement 13 Adjustments 14 16 Tape Latch Alignment 14 Tape Drum Friction Brake 14 Applying Mechanism Spring 15 One Way Tension Roller 15 Tape Leg Length 16 Leading Tape Leg Length Adjustment 16 Changin...

Страница 96: ...ears after delivery If any part is defective within this warranty period your exclusive remedy and 3M s and seller s sole obligation shall be at 3M s option to repair or replace the part 3M must receive actual notice of any alleged defect within a reasonable time after it is discovered but in no event shall 3M have any obligation under this warranty unless it receives such notice within five 5 bus...

Страница 97: ...d 3M Matic case sealers The compact size and simplicity of the taping head also makes it suitable for mounting in box conveying systems other than 3M Matic case sealers This includes replacement of other types of taping gluing or stapling heads in existing case sealing machines The AccuGlide 2 STD Taping Heads have been designed and tested for use with Scotch pressure sensitive film box sealing ta...

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Страница 99: ...new copy if it is possible please have the manual name part num ber and revision information and or model machine name machine type and serial number that are located on the identification plate For example Model 700a Type 3600 Serial Number 13282 NOTE All the important warning notes related to the operation of the machine are identified by the symbol Updating the Manual Modifications to the machi...

Страница 100: ...system is running To reduce the risk associated with sharp blade hazards Keep hands and fingers away from tape cutoff blades under orange blade guards The blades are extremely sharp Explanation of Signal Word Consequences Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury and or property damage CAUTION Indicates a potentially hazardous situation...

Страница 101: ...g Label not shown Figure 1 1 Replacement Labels 3M Part Numbers 2 STD Taping Head 2009 August Important In the event the following safety labels are damaged or destroyed they must be replaced to ensure operator safety See Replacement Parts Illustrations and Parts Lists for label part numbers ...

Страница 102: ...120mm 4 3 4 inches most 3M Matic Case Sealers 90mm 3 1 2 inches with optional 2 inch leg length Width 115mm 4 1 2 inches When upper and lower taping heads are used on 3M Matic case sealers refer to the respective instruction manual specifications for box weight and size capacities 6 Operating Rate Conveyor speeds up to 0 40m s 80FPM maximum 7 Operating Conditions Use in dry relatively clean enviro...

Страница 103: ...nued Figure 2 1 Dimensional Drawing Figure 2 1 Dimensional Drawing 2 STD Taping Head 2009 August 396 mm 15 19 32 in 278 mm 10 15 16 in 13 mm 1 2 in 58 mm 2 9 32 in 405 mm 405 mm 445 mm 17 1 2 in 18 mm 11 16 in 18 mm 11 16 in ...

Страница 104: ...0 mm 2 inch tape legs if de sired but both upper and lower heads must be set to apply the same tape leg length See Adjustments Changing Tape Leg Length From 70 to 50mm 2 3 4 to 2 Inches Also the conveyor speed at which the product moves through the taping heads affects the leading and trailing tape leg length See Adjustments sec tion Leading Tape Leg Length Adjustment Tape Width Adjustment Taping ...

Страница 105: ...ing Head Components Threading Diagram Lower Head Left Side View Tape Drum Tape Supply Roll Tape Adhesive Side Tension Wrap Roller Knurled Roller Wrap Roller Threading Needle Applying Roller One Way Tension Roller Applying Mechanism Spring Buffing Arm Cover Buffing Roller Orange Knife Guard Tape Cut Off Knife 2 STD Taping Head 2009 August ...

Страница 106: ... to 3 5 and tape threading la bel Position the tape supply roll so the adhesive side of tape is facing the front of the taping head as it is pulled from the supply roll 3 Attach the threading needle to the end of the roll Guide the threading needle around the wrap roller Position 1 then back around the one way tension roller Position 2 4 Continue pulling the threading needle down and guide it betw...

Страница 107: ...ler Figure 3 4 Place tape roll on tape drum to dispense tape with adhesive side forward Seat tape roll fully against back flange of drum Adhere tape lead end to threading needle as shown Figure 3 4 Tape Loading Threading Figure 3 5 Tape Loading Threading WARNING To reduce the risk associated with sharp blade hazards Keep hands and fingers away from tape cutoff blades under orange blade guards The ...

Страница 108: ...er and Lower Taping Heads Figure 4 1 1 Loosen but do not remove the blade screws A Remove and discard old blade 2 Mount the new blade B with the beveled side away from the blade holder Maintenance To reduce the risk associated with shear pinch and entanglement hazards Turn air and electrical supplies off on associated equipment before performing any adjustments maintenance or servicing the taping ...

Страница 109: ...if the environment in which the heads operate is dusty cleaning on a more frequent basis may be necessary Note Never attempt to remove dirt from taping heads by blowing it out with compressed air This can cause the dirt to be blown inside the components onto sliding surfaces Dirt in these areas can cause serious equipment damage Never wash down or subject taping heads to conditions causing moistur...

Страница 110: ...center the tape width on the centerline of the taping head and therefore box center seam Figure 5 2 1 Loosen the locking hex nut behind tape drum bracket on tape drum shaft Use an adjustable wrench or 25mm open end wrench 2 Turn tape drum shaft in or out to center the tape web use 5mm hex wrench 3 Tighten locking hex nut to secure the adjustment No other components require adjustment for tape web ...

Страница 111: ...ap a cord or small strap non adhesive 4 6 turns around the tension roller 2 Attach a spring scale to the end of the cord or strap 3 Turn the adjusting nut with the socket wrench provided until a force of approximately 0 5 kg to 0 9 kg 1 to 2 lbs is required to turn the roller by pulling on the spring scale One Way Tension Roller Figure 5 5 The one way tension roller is factory set When replacing t...

Страница 112: ...ving it closer to the box top or bottom surface will increase the leading leg length Changing Tape Leg Length from 70 to 50mm 2 3 4 TO 2 INCHES Figure 5 7 Note When changing tape leg length both upper and lower heads must be adjusted to apply the same leg lengths Figure 5 6 Leading Tape Leg Length Figure 5 7 Changing Tape Leg Length WARNING To reduce the risk associated with shear pinch and entang...

Страница 113: ...ve build up between the knurled roller and its shaft Clean and lubricate shaft Remove all lubricant from roller surfaces Adjust the tape web alignments Position the roller in its mounting slot so that the tape extends just beyond the centerline of the applying roller Check leg length adjustments Replace the blade Increase tape tension by adjusting the one way tension roller Clean and adjust the bl...

Страница 114: ...n roller is defective Tape drum not centered Centering guides not centered Box flaps not of equal length Correction Adjust the one way tension roller and or the tape drum assembly Clean adhesive deposits from the surface ends and shafts of the rollers Then lubricate roller shafts Remove all lubricant from roller surfaces Refer to tape cutting problems Re thread the tape Move spring hook to next ti...

Страница 115: ...f No Part Number Description 1 10391 2 78 8017 9173 8 Blade 65 mm 2 56 Inch 2 10391 12 78 8052 6602 6 Spring Cutter 4 10399 22 78 8076 4500 3 Stud Mounting 1 10389 10 78 8070 1273 3 Spring Lower Extension Black 1 78 8076 4726 4 Tool Tape Threading In addition to the above set of spare parts supplied with the taping head it is suggested that the following spare parts be maintained which will requir...

Страница 116: ...art number and part description for the parts in that illustration Note The complete description has been included for standard fasteners and some commercially available components This has been done to allow obtaining these standard parts locally should the customer elect to do so 4 Refer to the first page of this instruction manual Replacement Parts and Service Information for replacement parts ...

Страница 117: ... Taping Head Assemblies AccuGlide 2 STD 2 Inch Figure 10387 Upper Figure 10389 Lower Figure 10391 Figure 10393 Figure 10395 Figure 10397 Upper Figure 10399 Lower Figure 10401 2 STD Taping Head 2009 August ...

Страница 118: ...22 Figure 10397 Upper Head 2 STD Taping Head 2009 August 11 28 27 27 5 13 13 28 2 7 23 23 21 20 3 1 9 16 8 4 2 5 30 5 26 29 22 13 13 13 5 29 6 15 10 17 17 6 6 13 12 13 24 25 18 6 19 27 28 28 ...

Страница 119: ... 26 1003 5829 5 Screw Hex Hd M6 x 12 10397 15 78 8100 1009 6 Washer Special 10397 16 78 8052 6565 5 Roller Top Tension 10397 17 26 1004 5510 9 Washer Plain M10 10397 18 78 8052 6567 1 Spring Compression 10397 19 78 8017 9077 1 Nut Self Locking M10 x 1 10397 20 78 8052 6569 7 Roller Wrap 10397 21 26 1000 1613 3 Ring Retaining Tru Arc 1 420 0120 100 10397 22 78 8076 4500 3 Stud Mounting 10397 23 78 ...

Страница 120: ...24 2 STD Taping Head 2009 August 2 1 5 4 6 15 14 12 13 12 11 10 4 7 3 15 8 16 9 9 8 16 Figure 10393 Upper and Lower Heads ...

Страница 121: ...d Assembly 10393 6 78 8070 1266 7 Roller Wrap 10393 7 78 8052 6580 4 Spacer 10393 8 78 8017 9082 1 Bearing Special 30 mm 10393 9 78 8017 9106 8 Screw Bearing Shoulder 10393 10 78 8052 6575 4 Shaft Roller 10393 11 78 8017 9074 8 Washer Nylon 15 mm 10393 12 26 1004 5510 9 Washer Friction 10393 13 78 8052 6567 1 Spring Compression 10393 14 78 8137 1438 9 Assembly Applying Roller 10393 15 26 1003 5829...

Страница 122: ...26 Figure 10387 Upper Head 2 STD Taping Head 2009 August 9 9 1 6 4 5 3 8 7 9 9 2 6 10 11 ...

Страница 123: ...ing Arm Sub Assembly 10387 3 78 8052 6575 4 Shaft Roller 10387 5 78 8137 1398 5 Roller Buffing Assembly 10387 7 78 8070 1220 4 Spacer Spring 10387 8 78 8017 9109 2 Shaft 10 x 90 mm 10387 9 26 1003 5829 5 Screw Hex Hd M6 x 12 10387 10 78 8070 1274 1 Spring Upper Silver 10387 11 78 8070 1244 4 Holder Spring 2 STD Taping Head 2009 August ...

Страница 124: ...28 Figure 10395 Upper and Lower Heads 2 STD Taping Head 2009 August 4 2 1 6 3 3 5 6 4 5 ...

Страница 125: ...0395 2 78 8070 1389 7 Link Arm Bushing Assembly 10395 3 78 8070 1271 7 Shaft Pivot 10395 4 78 8017 9082 1 Bearing Special 30 mm 10395 5 78 8017 9106 8 Screw Bearing Shoulder 10395 6 26 1003 5829 5 Screw Hex Hd M6 x 12 Figure 10395 2 Upper and Lower Heads 2 STD Taping Head 2009 August ...

Страница 126: ...30 Figure 10391 Upper and Lower Heads 2 STD Taping Head 2009 August 1 2 5 9 8 9 7 3 13 20 4 12 10 14 11 10 15 19 16 7 17 18 13 14 11 12 ...

Страница 127: ...crew Flat Hd Soc Dr M4 x 10 10391 8 78 8017 9135 7 Shaft Spacer 10391 9 78 8052 6600 0 Spacer 10391 10 78 8070 1269 1 Bumper 10391 11 26 1005 4757 4 Screw Flat Hd Soc Dr M5 x 20 10391 12 78 8052 6602 6 Spring Cutter 10391 13 78 8017 9132 4 Pivot Cutter Lever 10391 14 26 1003 5828 7 Screw Spec Hex Hd M6 x 10 10391 15 78 8070 1216 2 Slide Extension 10391 16 26 1008 6574 5 Screw Flat Hd Phil Dr M4 x ...

Страница 128: ...32 Figure 10401 Upper and Lower Heads 2 STD Taping Head 2009 August 4 14 11 15 10 9 8 4 2 7 16 5 6 7 7 14 3 1 13 13 12 13 13 ...

Страница 129: ...10401 6 78 8098 8817 1 Leaf Spring 10401 7 26 1002 5753 9 Screw Self Tapping 10401 8 78 8060 8172 1 Washer Friction 10401 9 78 8052 6271 0 Washer Tape Drum 10401 10 78 8100 1048 4 Spring Core Holder 10401 11 78 8017 9077 1 Nut Self Locking M10 x 1 10401 12 78 8100 1046 8 Spacer Bracket 10401 13 26 1003 5829 5 Screw Hex Hd M6 x 12 10401 14 78 8098 8814 8 Tape Drum Assembly 2 Inch Head 10401 15 26 1...

Страница 130: ...34 Figure 10399 Lower Head 2 STD Taping Head 2009 August 19 17 18 17 16 25 24 4 1 11 12 6 30 28 27 26 2 5 13 13 23 20 21 7 10 15 23 29 8 6 13 5 13 13 22 5 13 13 28 27 27 28 28 27 3 29 9 22 13 13 6 ...

Страница 131: ... 1003 5829 5 Screw Hex Hd M6 x 12 10399 15 78 8100 1009 6 Washer Special 10399 16 78 8052 6606 7 Roller Tension Bottom 10399 17 26 1004 5510 9 Washer Plain M10 10399 18 78 8052 6567 1 Spring Compression 10399 19 78 8017 9077 1 Nut Self Locking M10 x 1 10399 20 78 8052 6569 7 Roller Wrap 10399 21 26 1000 1613 3 Ring Retaining Tru Arc 1 420 0120 100 10399 22 78 8076 4500 3 Stud Mounting 10399 23 78 ...

Страница 132: ...36 Figure 10389 Lower Head 2 STD Taping Head 2009 August 9 11 7 2 3 8 5 4 1 9 9 10 9 9 9 ...

Страница 133: ...ng Arm Sub Assembly 2 10389 3 78 8052 6575 4 Shaft Roller 10389 5 78 8137 1398 5 Roller Buffing Assembly 10389 7 78 8070 1220 4 Spacer Spring 10389 8 78 8017 9109 2 Shaft 10 x 90 mm 10389 9 26 1003 5829 5 Screw Hex Hd M6 x 12 10389 10 78 8070 1273 3 Spring Lower Black 10389 11 78 8070 1244 4 Holder Spring 2 STD Taping Head 2009 August ...

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