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SECTION: Z2.30.160

ZM3014

0517

Supersedes

New

 

Congratulations on the purchase of the Zoeller 64 HD Series 

submersible pump. For over seventy years the name Zoeller has 

represented the standard for submersible dewatering and sewage 

pumps. The same high quality workmanship and easy maintenance 

design has been incorporated into this line of heavy-duty solids-

handling submersible sewage pumps. This Zoeller pump will 

provide years of trouble-free service when installed according to the 

manufacturers’ recommendations.

 

This manual incorporates the installation, operation, maintenance, 

and service instructions into one document to aid in the ownership 

Model Number:

 _______________

 Date Code:

  _______________

Serial Number:  Pump 1_____________  Pump 2_____________ 

 Simplex 

  Panel P/N ______________________________

 Duplex 

  Rail System P/N ________________________

Job Name: _____________________________________________
Distributor:

 ____________________________________________

Sales Order Number:

 ____________________________________

Contractor:

 ____________________________________________

Date of Installation:

 ____________________________________

System Readings During Operation: Voltage

 _____

 Amps 

______

 

OWNER’S MANUAL

64 HD SERIES SUBMERSIBLE NON-CLOG UNITS

of a Zoeller submersible non-clog wastewater product. Please read 

and review this manual before installing the product. Follow the steps 

and procedures listed on ZM1074 for a proper start-up. Many items 

contained within, when followed correctly, will not only ensure a long 

and problem-free life for the pump, but also save time and money 

during installation. Reference ZM3013 for repair manual on 64 HD 

Series Pumps. Should further assistance be necessary please call 

our Product Support Department at 1-800-928-PUMP (7867).

Table of Contents

Safety Instructions .......................................................................1
Limited Warranty ..........................................................................2
Preinstallation Information ..........................................................3
Electrical Data ...............................................................................3
Typical Sewage Installation  ........................................................4
Pump Wiring Instructions .........................................................5-6
Operation .......................................................................................7
Maintenance ..................................................................................7
Service Checklist ..........................................................................8

Safety Instructions

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR 

PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY  

INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.

THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION 

AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH 

THE PUMP.

This is a 

SAFETY ALERT SYMBOL.

When you see this symbol on the pump or in the 

manual, look for one of the following signal words 

and be alert to the potential for personal injury or 

property damage.

Warns of hazards that 

WILL

 cause serious personal    

injury, death or major property damage.

Warns of hazards that 

CAN 

cause serious personal 

injury, death or major property damage.

Warns of hazards that 

CAN 

cause personal injury 

or property damage.

INDICATES SPECIAL INSTRUCTIONS WHICH ARE 

VERY IMPORTANT AND MUST BE FOLLOWED.

THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS 

PRIOR TO PERFORMING ANY WORK ON THIS PUMP.

MAINTAIN ALL SAFETY DECALS.

CAUTION

Owner’s Information

© Copyright 2017 Zoeller

®

 Co. All rights reserved.

REFER TO WARRANTY ON PAGE 2.

MAIL TO:

  P.O. BOX 16347 • Louisville, KY  40256-0347

SHIP TO:

  3649 Cane Run Road • Louisville, KY  40211-1961

(502) 778-2731 • 1 (800) 928-PUMP • 

FAX

 (502) 774-3624

Visit our web site:

zoellerengineered.com

Product information presented 

here reflects conditions at time 

of  publication. Consult factory 

regarding discrepancies or 

inconsistencies.

Register your 

Zoeller Engineered Product 

on our website:

http://reg.zoellerengprod.com/

Summary of Contents for 64 HD Series

Page 1: ...tion Reference ZM3013 for repair manual on 64 HD Series Pumps Should further assistance be necessary please call our Product Support Department at 1 800 928 PUMP 7867 Table of Contents Safety Instructions 1 Limited Warranty 2 Preinstallation Information 3 Electrical Data 3 Typical Sewage Installation 4 Pump Wiring Instructions 5 6 Operation 7 Maintenance 7 Service Checklist 8 Safety Instructions T...

Page 2: ...ngineered Products or an authorized service facility and found to be defective by the company Part s that fail and that inspection determines to be defectiveinmaterialorworkmanship willberepaired replaced orremanufacturedat Zoeller Engineered Product s option provided however that by so doing we shall not be obligated to replace an entire assembly the entire mechanism or the complete unit Major co...

Page 3: ...damaged during shipment If the unit is damaged contact your dealer before using DO NOT remove the test plugs in the cover nor the motor housing 2 Carefully read the literature provided to familiarize yourself with specific details regarding installation and use These materials should be retained for future reference 1 Do not lift carry or hang pump by the electrical cables Damage to the electrical...

Page 4: ...ll be visible from this hole during pump run periods Also a vent hole is drilled in the pump housing Be sure that this hole is cleared during any servicing 7 Vent gases and odors to the atmosphere through vent pipe per Local and State codes 8 Secure power cord to avoid entanglement with variable level float switch mechanism 9 Do not reduce pump discharge pipe below 4 IPS size 10 Basin must be in a...

Page 5: ...isture detection circuit An indicator light will activate when ever water is present in the shaft seal cavity or cord cap assembly Whenever the seal leak light is activated indicating the entry of moisture into the pump it should be removed and serviced in order to avoid damage to the motor Moisture sensor circuit can be checked for continuity complete circuit with a Volt OHM Meter Set the VOM to ...

Page 6: ...ination locations NOTE Sensor cable includes 5 leads 2 leads for thermal sensor 2 leads for moisture sensor and a green ground lead Sensor wire colors are as shown N C SENSOR 330K OHMS RESISTANCE SEAL FAILURE PROBES PANEL INDUCTION CIRCUIT IN THE CONTROL LEADS MUST BE CONNECTED TO SEAL FAILURE MOISTURE SENSOR STARTER COIL CONNECTED IN SERIES WITH RECOMMENDED THERMAL SENSOR THERMAL T3 T2 T1 L3 L2 L...

Page 7: ...temisshutdownformorethansixmonths thefollowingisrecommended Pumps If pit is to remain dry then the pump can remain in the pit With the pump in the pit it should be operated for five minutes once every threemonths Ifthepitistoremainwet thepumpshouldberemoved and stored as noted above Panels Thepanelshouldhaveallopeningssealedtopreventmoistureanddust fromenteringtheenclosure Priortorestartingsystem ...

Page 8: ...adjustment or defective Pit too small D Pump will not shut off Debris under float switch Float travel obstructed Defective or damaged float switch Magnetic starter contacts shorted Air lock check vent hole E Pump operates but delivers little or no water Check for plugged Pump housing discharge pipe or sticking check valve Vent hole clogged or not drilled Discharge head exceeds pumps capacity Low o...

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