SAMES KREMLIN REXSON 4B2200 Manual Download

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4 BALL PUMP

2200 cm3

Pump REXSON 4B2200

User Manual 582194110

2021-10-08

Index F

Translation of the original instructions

SAMES KREMLIN SAS

13 Chemin de Malacher

38240 Meylan

www.sames-kremlin.com

33 (0)4 76 41 60 60

Summary of Contents for REXSON 4B2200

Page 1: ...UMP 2200 cm3 Pump REXSON 4B2200 User Manual 582194110 2021 10 08 Index F Translation of the original instructions SAMES KREMLIN SAS 13 Chemin de Malacher 38240 Meylan www sames kremlin com 33 0 4 76 4...

Page 2: ...y form whatsoever and any exploitation or communication of its contents are prohibited except with the express written consent of SAMES KREMLIN The descriptions and features contained in this document...

Page 3: ...rts number of High Viscosity Pumps 17 4 2 Table 1 Fluid section Air motor selection 18 4 3 Table 2 Fluid section Pump foot Material selection 18 4 4 Table 3 Seals pack selection 19 5 Identification 20...

Page 4: ...lts Causes of faults Remedies to apply 34 10 Maintenance 36 10 1 Preventive maintenance plan 37 Fluid section 37 10 2 General preconisation maintenance 39 11 Disassembly Reassembly operation 40 Grease...

Page 5: ...l fluid section 2200 cm3 REXSON 4B2200 F 09 23 2021 Dear customer you have just purchased your new equipment and we thank you for it We have taken the utmost care from design to manufacture so that th...

Page 6: ...iate The warranty excludes wear parts deterioration or wear resulting from abnormal or unscheduled use by SAMES KREMLIN failure to observe instructions for proper operation or lack of maintenance The...

Page 7: ...Declaration of Conformity 7 1 Declaration of Conformity Refer to the existing declaration delivered with the product...

Page 8: ...cause serious injury This material is for professional use only It must be used only for the purpose for which it was intended Do not modify or transform the material Parts and accessories must only b...

Page 9: ...ion Danger hot parts or surfaces Danger flammability risks Danger electricity Risk of explosion Danger user Warning Danger Gloves required Grounding Protective helmet Hearing protection Mandatory resp...

Page 10: ...omponents Danger of pressure Safety requires that a pressure relieve shutoff valve be mounted on the pump motor supply circuit to allow trapped air to escape when the air supply is shut off Without th...

Page 11: ...g insufficient ventilation open flames or sparks can cause an explosion or fire which could result in serious injury To avoid these risks especially when using pumps it is imperative Before operating...

Page 12: ...the application in a container designed for that purpose Treat product waste with the legislation of the country where the equipment is used To wear protective clothing designed for that purpose Weari...

Page 13: ...r motor is intended to be coupled to a pump Never modify the coupling system Keep hands away from moving parts The moving parts must be kept clean Before commissioning or using the motor pump read car...

Page 14: ...erent risks to staff and the environment Wear and tear maladjustment malfunction of equipment or machines and the quality of the finished product The user will have to identify and prevent the potenti...

Page 15: ...aulics will be earthed with the earth cable of this motor This earth cable must be connected to a safe earth Have the earth continuity checked by a qualified electrician If earth continuity is not ass...

Page 16: ...designed and manufactured with high quality materials and components that can be recycled and reused European Directive 2012 19 EU applies to all devices marked with this logo crossed out bin Find out...

Page 17: ...ssures from 10 to 48 bar Different configurations are available Significant designation Ex 4B R E X 2200 Technology Ball pump 4B Air Motor None XX Motor 6000 60 Motor 7000 70 Motor 9000 90 Refer table...

Page 18: ...umentation reference bar psi bar psi XX NONE 60 MOTOR 6000 3 1 6 100 18 261 582147110 70 MOTOR 7000 5 1 6 100 30 435 582148110 90 MOTOR 9000 8 1 6 100 48 696 582149110 4 3 Table 2 Fluid section Pump f...

Page 19: ...Leather FKM PE and Leather UHMW PE 04 PTFE Leather FEP PTFE and Leather UHMW PE PTFE Polytetrafluorothylene Teflon like properties PTFEG PTFE Graphite impregnated PE Polyethylen High Density PEHD FKM...

Page 20: ...Voltage Directive 2006 95 EEC EMV Directive 2004 108 EEC Safety of machinery Basic terms general implementation guidelines DIN EN ISO 12100 T1 T2 Safety of machinery Temperatures of touchable surfaces...

Page 21: ...pressure Bar Psi AIR Maximum air pressure Bar Psi RAPPORT RATIO Pump pressure ratio CE EC European conformity II2G Use in explosive area II group II 2 category 2 Surface material intended for an envi...

Page 22: ...O SE Options MO Motor MO 44 MOT6000 60 45 MOT7000 70 46 MOT9000 90 M Material MA 2 Stainless Steel SS S Seal SE 1 PE FKM 01 2 PTFE Leather EPDM 02 3 PE Leather FKM 03 4 PTFE Leather FEP 04 F In Out FO...

Page 23: ...CS G2 01 MOT7000 5 1 SS Stainless Steels G2 1 1 4 F BSPP 01 PE FKM 47 125 130 01 02 REX4B2200 70 CS G2 02 MOT7000 5 1 SS Stainless Steels G2 1 1 4 F BSPP 02 PTFE Leather EPDM 47 125 130 01 03 REX4B22...

Page 24: ...ls of construction and seal kit Packings Depending on seals kits Available Motors Motor selection XX 60 70 90 NONE MOTOR 6000 MOTOR 7000 MOTOR 9000 Pressure Ratio 3 1 5 1 8 1 Maximum Air Inlet Pressur...

Page 25: ...f construction SS Stainless steel Pump body Wet Cup Stainless steel Upper body Stainless steel Cylinder Stainless steel chromed Piston Rod Stainless steel chromed Nut Stainless steel Check Valve Ball...

Page 26: ...Functional description When the piston 1 rises check valves 2 and 5 close while check valves 3 and 4 open The piston 1 expels the product from the upper chamber V2 to the outside and sucks the product...

Page 27: ...the product inside the pump and its accessories as well as that caused by the seals creates static electricity that can cause fire or explosion Therefore the fluid section system must be earthed via t...

Page 28: ...he order in which the cables hoses and pipes are connected is in accordance with the connection diagram Make sure that all cable connectors hose and pipe connections are correctly fitted Remember that...

Page 29: ...ure drops 7 3 Storage Pump Place the equipment away from moisture after closing the various air inlets and various openings plugs Storage before installation Storage ambient temperature 0 50 C Protect...

Page 30: ...removed by flushing with a suitable solvent At the end of the day flush with a suitable solvent It is advisable to stop the fluid section in the low position in order to prevent the product from takin...

Page 31: ...htening Tightening of the Wet Cup Verify cup is filled with lubricant T Run the pump then tighten the cup after 10 minutes again after 1 hour then after 1 day of operation In the event of a leak the c...

Page 32: ...ulting from the destruction the occultation or the total or partial removal of the protectors 9 3 Start up Pumps are tested for operation at the factory using a light weight oil lubricant Before commi...

Page 33: ...t off valve to remove residual air from the motor Unlock the gun valve tap Bring the gun valve tap close to a metal bucket in order to recover the product Hold it against the wall of the bucket to avo...

Page 34: ...with the piston in the low position Fill the lubricant tank Product compatibility seals Check The pump is stopped The fluid is polymerized hardened dried in the pump Clean the pump change the parts i...

Page 35: ...o the motor valve insufficiently open air leak Check adjust Insufficient air inlet on the motor or outlet clogged hose not adapted Check filter mounting hose not adapted Packing nut or head piston sea...

Page 36: ...only the most common problems If the information given here does not solve the problem you are experiencing please contact your local SAMES KREMLIN representative for assistance During prolonged shut...

Page 37: ...Check the condition of the hoses Observe the piston rod of the pump Do not let the product dry onto the piston rod Check the lubricant level inside the cup keep it at half level Fill it if necessary I...

Page 38: ...Clean all the parts with the appropriate solvent cleaning Install new seals during the assembly of the pump refer to package of spare seals Lubricate the piston and the inside of the cylinder to preve...

Page 39: ...d it is imperative to follow the depressurization procedure and the safety instructions Before each reassembly Clean the parts with the appropriate cleaning solvent Fit new seals if necessary after gr...

Page 40: ...with appropriate cleaning solvent Fit new seals if necessary after greasing them Grease the piston and the inside of the cylinder to avoid damaging the seals see table below Fit new parts if necessary...

Page 41: ...assembly operation 41 10 7B 7A 7A 7A 7A For a full description of spare parts see Part 12 Spare Parts C 2 A 2 A 2 A 2 A 2 A 2 A 2 A 2 A 2 T T T T T T T T T T T T T T T T S 2 S 1 C2 C 1 C 1 C 2 A 2 T T...

Page 42: ...ve the cylinder 25 Remove the equipped piston assembly remove the upper body 23 Cartridge Unscrew the screw 39 Unscrew the end cap 40 Remove the wet cup 6 Unscrew the 4 screws 7B Take 2 screws 7B and...

Page 43: ...eal 8 the seat 19 the ball 18 and the ball seat 17 Fit the plug 16 with a seal 8 and install the assembly in the valve box 35 and in the upper body 23 Tighten the 4 screws 7A For the lower valves in v...

Page 44: ...he upper valve 35 and in the outlet flange 21 Insert the upper valve 35 and the outlet flange 21 and pre tighten the 8 screws 20 Mount the two connecting tubes 30 with the seals 27 on the upper valve...

Page 45: ...Spare parts 45 12 Spare parts Use only genuine SAMES KREMLIN accessories and spare parts designed to withstand the pump s operating pressures 10 7B 7A 7A 7A 7A...

Page 46: ...857 4 3 18 Ball model 30 st steel 420C 87 330 4 2 19 Seat 209 858 4 2 20 Screw model St steelCHc M 8x70 88 905 16 3 21 Inlet Outlet Flange 210 255 210 421 2 3 23 Upper body 209 863 1 3 25 Cylinder 20...

Page 47: ...d 8 10 12 15 22 24 27 31 1 1 Recommended maintenance parts N S Denotes parts are not serviceable Level 1 Preventive maintenance Level 2 Corrective maintenance Level 3 Exceptional maintenance Recommend...

Page 48: ...Spare parts 48 Accessories Ind Description Ref Qty Bottle of lubricant T 125 ml 0 034 oz 149 990 020 1 50 Wall bracket 9 015 1 Ind 50...

Page 49: ...1 210 247 PEEK Cup packing 6 210 242 PE 4 3 210 438 210 414 PTFE Leather 15 O Ring 1 84 052 FKM 1 84 414 EPDM 22 O Ring 4 80 023 FKM 4 85 523 EPDM 24 O Ring 2 84 386 FKM 2 84 449 EPDM 27 O Ring 4 84...

Page 50: ...ing 4 3 210 242 210 414 PE Leather 4 3 210 438 210 414 PTFE Leather 15 O Ring 1 84 052 FKM 1 909 420 517 FEP 22 O Ring 4 80 023 FKM 4 84 501 FEP 24 O Ring 2 84 386 FKM 2 909 420 518 FEP 27 O Ring 4 80...

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