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INSTALLATION

AND OPERATING

INSTRUCTIONS

HRC-03 robot-specific

Gripper, electric

DDOC00268-01
HRC-03-080663

HRC-03-086003

HRC-03-085642

HRC-03-094230/-096009

HRC-03-099455/-099400/-099507

HRC-03-101016/-100376/-100688

THE KNOW-HOW FACTORY

www.zimmer-group.com

Summary of Contents for HRC-03-080663

Page 1: ...G INSTRUCTIONS HRC 03 robot specific Gripper electric DDOC00268 01 HRC 03 080663 HRC 03 086003 HRC 03 085642 HRC 03 094230 096009 HRC 03 099455 099400 099507 HRC 03 101016 100376 100688 THE KNOW HOW FACTORY www zimmer group com ...

Page 2: ...chPosition BasePosition and WorkPosi tion The value of the parameter acts in both directions BasePosition The BasePosition is the outer JawPosition Depending on the gripper profile this can also be a work position ShiftPosition The ShiftPosition is a switching position between pre positioning and gripper move ment StatusWord In its bits the StatusWord returns the most important information about t...

Page 3: ... of the electrical system 5 7 1 Installation of the wiring 5 7 2 Installation of HRC 03 086003 6 7 3 Installation of HRC 03 080663 7 7 4 Installation of HRC 03 085642 7 7 4 1 Installation of HRC 03 085642 mechanical system 8 7 5 Installation of HRC 03 094230 HRC 03 099400 9 7 6 Installation of HRC 03 096009 10 7 7 Insatllation of HRC 03 099455 11 7 8 Installation of HRC 03 099507 12 7 9 Installati...

Page 4: ...anges and within the scope of its defined parameters of use Zimmer GmbH shall accept no liability for any damage caused by improper use Use outside of the defined parameters is not permitted Unauthorized electrical or mechanical modifications must not be made The gripper is designed exclusively for electric operation using a supply voltage of 24 VDC The gripper is used as defined under Proper use ...

Page 5: ...ble to the gripper and the control system Ö Ö You can find the corresponding supply cable on our web site Ö Ö www zimmer group com INFORMATION The cables that are used by Zimmer GmbH feature a minimum bending radius of 10 x the outer diam eter This bending radius must not be undershot Ö Ö All IO Link cables that are installed in the grippers have an outer diameter of 5 mm and thus have a bending r...

Page 6: ... rest mode 0 0 Open gripper 1 0 Close gripper 0 1 A movement in the desired direction occurs when the corresponding signal is at a high level After a high level is detected the gripper movement occurs until the gripping process ends It is important to ensure that after a movement has taken place the corresponding signal is reset This must happen before a signal is carried out in the opposite direc...

Page 7: ...nformation about commissioning IO Link can be found in the standardized installation and operat ing instructions DDOC00268 under Section 8 Zimmer Customer Service is available to provide you with assistance if you have any further ques tions 7 4 Installation of HRC 03 085642 PIN assignment of the power supply line PIN Color Function Explanation 1 White PWR 24 V DC supply voltage 2 Brown D_Out DIR ...

Page 8: ... during installation Fasten the ClickSmart plate cm to the gripper cn using the mounting screws 2a in the assembly holes 2b Tighten the mounting screws 2a crosswise with the corresponding tightening torque Ö Ö A suitable screw in depth has to be chosen for the application Ö Ö The recommended mounting screws M3x16 are not included in the scope of delivery Ö Ö Strength class of the mounting screws a...

Page 9: ...ust be carried out for commissioning or installing the HRC 03 094230 gripper Connect the gripper to the voltage supply Secure the voltage supply Ö Ö A voltage supply between PIN 5 and PIN 8 is necessary for operation Ö Ö A jaw movement is triggered by a voltage level between PIN 6 or PIN 7 Control logic Movement PIN 6 open PIN 7 close Gripper in rest mode 0 0 Open gripper 1 0 Close gripper 0 1 A m...

Page 10: ... carried out for commissioning or installing the HRC 03 096009 gripper Connect the gripper to the voltage supply Secure the voltage supply Ö Ö A voltage supply between PIN 5 and PIN 8 is necessary for operation Ö Ö A jaw movement is triggered by a voltage level between PIN 2 or PIN 3 Control logic Movement PIN 2 open PIN 3 close Gripper in rest mode 0 0 Open gripper 1 0 Close gripper 0 1 A movemen...

Page 11: ...nd Input control input outer move command 4 Yellow Move command Input control input inner move command 5 Gray n c 6 Pink n c 7 Blue Signal Output outer signal 8 Red Signal Output inner signal The following steps must be carried out for commissioning or installing the HRC 03 099455 gripper Connect the gripper to the voltage supply Secure the voltage supply Ö Ö A voltage supply between PIN 2 and PIN...

Page 12: ...nput control input outer move command 4 Green Move command Input control input inner move command 5 Pink 6 Yellow 7 Black 8 Grey 9 Red 10 Lila 11 Grey Pink Analog output Output 0 10 V 12 Red Blue The following steps must be carried out for commissioning or installing the HRC 03 099507 gripper Connect the gripper to the voltage supply Secure the voltage supply Ö Ö A voltage supply between PIN 1 and...

Page 13: ... 3 Brown Move command Input control input Operation command 4 White Analog output Output 0 10 V 5 Blue GND 0 V DC supply voltage The following steps must be carried out for commissioning or installing the HRC 03 101016 gripper Connect the gripper to the voltage supply Secure the voltage supply Ö Ö A voltage supply between PIN 1 and PIN 5 is necessary for operation Ö Ö A jaw movement is triggered b...

Page 14: ...signal 4 Yellow Move command Input control input outer move command 5 Gray Move command Input control input inner move command 6 Pink Analog output output 0 10 V 7 Blue n c 8 Red GND 0 V DC supply voltage The following steps must be carried out for commissioning or installing the HRC 03 100376 gripper Connect the gripper to the voltage supply Secure the voltage supply Ö Ö A voltage supply between ...

Page 15: ...ntrol input outer move command 4 Yellow Move command Input control input inner move command 5 Gray Signal Output outer signal 6 Pink Signal Output inner signal 7 Blue Analog output output 0 10 V 8 Red n c The following steps must be carried out for commissioning or installing the HRC 03 100688 gripper Connect the gripper to the voltage supply Secure the voltage supply Ö Ö A voltage supply between ...

Page 16: ...stallation and operating in structions DDOC00268 Commissioning Operation Troubleshooting Maintenance Accessories scope of delivery Transportation storage preservation Decommissioning and disposal RoHS declaration REACH declaration 9 Declaration of Incorporation Conformity INFORMATION The Declaration of Incorporation and or Conformity can be found in the standardized installation and operating inst...

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