EasyRobotics COMPACT User Manual Download | Manualshive

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PROFEEDER X, X-XL,

COMPACT & COMPACT-XL

USER MANUAL

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Summary of Contents for COMPACT

Page 1: ...PROFEEDER X X XL COMPACT COMPACT XL USER MANUAL ...

Page 2: ...1 Service 32 12 Declaration of incorporation of partly completed machinery for CE marking 33 Information contained herein is the property of EasyRobotics ApS and shall not be reproduced in whole or in part without prior written approval of EasyRobotics ApS The information herein is subject to change without notice and should not be construed as a commitment by EasyRobotics ApS This manual is perio...

Page 3: ... most be full filled after the full installation is concluded Including the robot gripper and other equipment and installations at the workspace ProFeeder must be bolted to the floor when performing working operation The local governmental safety rules and legislation must be followed when installing and operating with a robot on the ProFeeder 1 2 Legend This symbol means danger to life or risk of...

Page 4: ...awers 10 120kg drawer max 10x drawers Airlock Setup 0 No airlock 1 Airlock included Number of drawers 00 0 drawers 01 1 drawer 02 2 drawers 03 3 drawers 04 4 drawers 05 5 drawers 06 6 drawers max if 60kg drawer 07 7 drawers 08 8 drawers 09 9 drawers 10 10 drawers Examples ProFeeder X with 3x 60kg drawer without airlock PFX 1010 03 ProFeeder X with 10x 120kg drawer with airlock PFX 1101 10 ProFeede...

Page 5: ...e ProFeeder must be carried out only by trained skilled personnel with the relevant profession It is crucial to the safety and function of the machine that it is properly aligned and securely anchored 1 4 Fix to floor Securely anchor the ProFeeder X Compact to the floor with floor suitable anchor bolts ProFeeder X ProFeeder Compact ...

Page 6: ...Revision 2021 11 EasyRobotics ApS ProFeeder X X XL Compact Compact XL User Manual Page 5 of 26 ProFeeder Compact XL ProFeeder X XL ...

Page 7: ...26 1 5 Relocate bracket for the teach pendant on the ProFeeder X platform Relocate the T Pad bracket so it fits the used brand 1 6 Relocate bracket for teach pendant on ProFeeder Compact for Robot The bracket can be fixed in two different spots 1 Inside the controller drawer 2 On the TableTop ...

Page 8: ...yRobotics ApS ProFeeder X X XL Compact Compact XL User Manual Page 7 of 26 1 7 Mounting the controller inside the ProFeeder X X XL Place the control box inside the biggest console Check that none of the cables are squeezed ...

Page 9: ...21 11 EasyRobotics ApS ProFeeder X X XL Compact Compact XL User Manual Page 8 of 26 1 8 Mounting the robot Follow the mounting guidelines of the robot manual Mount the robot according to the hole size and pattern ...

Page 10: ...obotics ApS ProFeeder X X XL Compact Compact XL User Manual Page 9 of 26 1 9 Air connection Connect air to the ProFeeder X C use a maximum of 8 bar dry air supply Pressure can be regulated by using the included air regulator ...

Page 11: ...XL Compact Compact XL User Manual Page 10 of 26 5 Adjustments 1 10 Adjusting the feet Loosen the lock nut adjust the foot by turning retighten the lock nut The feet should be adjusted so The ProFeeder stands stable without rocking use a bubble level ...

Page 12: ...nual Page 11 of 26 6 Using the ProFeeder 1 11 General Do not have more than one drawer out on each side at once Tilt the lock plate on the operator side to release the tray If the system also has Airlock installed remember to release the cylinder by pushing the respective button ...

Page 13: ... robot side please mount the unlock plate with the included pin on your robot and program it so the pin enters the black plastic ring and lift tilt the plate IF the system has Airlock remember to change the respective DigOut to high on Then drag the drawer 700 mm out for fully extension and reengage the airlock if installed ...

Page 14: ...t to control the valve the system must be wired and programmed according to 1 22 2 The lights in the buttons are controlled by the robot controller and could be programmed as below Light Status Blinking Light Status Action needed Tray is currently being worked on No Light constantly on Status Action needed Tray is done Reload tray or parts Press button to reset Light off Status Action needed Tray ...

Page 15: ...height of 1x 40mm 60kg drawer require two empty slots above the drawer 120kg drawer require one empty slot above the drawer The positions are from top to bottom Number of drawer 2 3 5 6 10 X 1 X 3 X 3 X 3 X 5 X 6 X 6 X 7 X 7 X 7 X 9 X 9 X 11 X 11 X 12 X 12 X 13 X 15 X 15 X 15 X 15 X 17 X 18 X 18 X 19 X 19 Max part height 320mm 240mm 160mm 120mm 80mm X Y ...

Page 16: ...Revision 2021 11 EasyRobotics ApS ProFeeder X X XL Compact Compact XL User Manual Page 15 of 26 1 14 Work area ProFeeder X and Compact 556 1 x 356 1mm ProFeeder X XL and Compact XL ...

Page 17: ...ransport The ProFeeder is delivered in a wooden box if assembled by EasyRobotics ApS Please reuse this box for any further transport Remove the transport lock when the machine is installed If the ProFeeder should be moved without the wooden box please remove the two side skirts to lift the machines with a pallet lifter or truck ...

Page 18: ...Revision 2021 11 EasyRobotics ApS ProFeeder X X XL Compact Compact XL User Manual Page 17 of 26 8 Dimensions 1 16 ProFeeder X ...

Page 19: ...Revision 2021 11 EasyRobotics ApS ProFeeder X X XL Compact Compact XL User Manual Page 18 of 26 1 17 ProFeeder Compact ...

Page 20: ...Revision 2021 11 EasyRobotics ApS ProFeeder X X XL Compact Compact XL User Manual Page 19 of 26 1 18 ProFeeder Compact for Robot ...

Page 21: ...Revision 2021 11 EasyRobotics ApS ProFeeder X X XL Compact Compact XL User Manual Page 20 of 26 1 19 ProFeeder Compact XL ...

Page 22: ...Revision 2021 11 EasyRobotics ApS ProFeeder X X XL Compact Compact XL User Manual Page 21 of 26 1 20 ProFeeder X XL ...

Page 23: ...Revision 2021 11 EasyRobotics ApS ProFeeder X X XL Compact Compact XL User Manual Page 22 of 26 9 Pneumatic Diagram OR VV5QC11 SAZ003 ...

Page 24: ...Revision 2021 11 EasyRobotics ApS ProFeeder X X XL Compact Compact XL User Manual Page 23 of 26 10 Electric diagrams 1 21 Top View ...

Page 25: ...t 11 X40 1 37 S20 9 Grey Pink Example Press on 20 1 signal 24V on X40 1 5 1 22 2 LIGHTS 12 X21 1 1 P21 0 Red Blue 13 X21 1 2 P21 1 White Green 14 X21 1 3 P21 2 Brown Green 15 X21 1 4 P21 3 White Yellow 16 X21 1 5 P21 4 Yellow Brown 17 X21 1 6 P21 5 White Grey 18 X21 1 7 P21 6 Grey Brown 19 X21 1 8 P21 7 White Pink 20 X21 1 9 P21 8 Pink Brown 21 X21 1 10 P21 9 White Blue 22 Brown Blue 23 White Red ...

Page 26: ... active button 1 will through X40 1 2 active the valve and switch status of the first valve and unlock the AirLock on tray 1 1 24 Cable W40 4 Airlock SMC Y42 0 25 Pole Sub D 1 X40 1 2 Valve 1 White 2 X40 1 6 Valve 2 Brown 3 X40 1 10 Valve 3 Green 4 X40 1 14 Valve 4 Yellow 5 X40 1 18 Valve 5 Grey 6 X40 1 22 Valve 6 Pink 7 X40 1 26 Valve 7 Blue 8 X40 1 30 Valve 8 Red 9 X40 1 34 Valve 9 Black 10 X40 ...

Page 27: ...Revision 2021 11 EasyRobotics ApS ProFeeder X X XL Compact Compact XL User Manual Page 26 of 26 ...

Page 28: ...Revision 2021 11 EasyRobotics ApS ProFeeder X X XL Compact Compact XL User Manual Page 27 of 26 ...

Page 29: ...Revision 2021 11 EasyRobotics ApS ProFeeder X X XL Compact Compact XL User Manual Page 28 of 26 ...

Page 30: ...Revision 2021 11 EasyRobotics ApS ProFeeder X X XL Compact Compact XL User Manual Page 29 of 26 ...

Page 31: ...Revision 2021 11 EasyRobotics ApS ProFeeder X X XL Compact Compact XL User Manual Page 30 of 26 ...

Page 32: ...Revision 2021 11 EasyRobotics ApS ProFeeder X X XL Compact Compact XL User Manual Page 31 of 26 ...

Page 33: ...e drawers are pulled out many times to the same side Solution To reset the affected drawers pull hard towards the inflicted part of the travel Do so until the drawer travels normal and freely again Prevention In most cases the balls and telescopic parts will stay synchronized if the drawers are pulled out to their full extension alternately to one side and the other If needed combine this with a r...

Page 34: ...hinery Directive 2006 42 EC have been fulfilled 1 2 4 3 1 3 1 1 3 2 1 3 7 1 5 3 1 6 3 1 7 3 1 7 4 It is also declared that the relevant technical documentation has been compiled in accordance with part B of Annex VII Reference to the harmonized standards used as referred to in Article 7 2 EN ISO 12100 2010 11 Safety of machinery General principles for design Risk assessment and risk reduction ISO ...

Page 35: ... 3 1 3 1 1 3 2 1 3 7 1 5 3 1 6 3 1 7 3 1 7 4 It is also declared that the relevant technical documentation has been compiled in accordance with part B of Annex VII Reference to the harmonized standards used as referred to in Article 7 2 EN ISO 12100 2010 11 Safety of machinery General principles for design Risk assessment and risk reduction ISO 12100 2010 EN ISO 4414 2010 Pneumatic fluid power Gen...

Page 36: ...been fulfilled 1 2 4 3 1 3 1 1 3 2 1 3 7 1 5 3 1 6 3 1 7 3 1 7 4 It is also declared that the relevant technical documentation has been compiled in accordance with part B of Annex VII Reference to the harmonized standards used as referred to in Article 7 2 EN ISO 12100 2010 11 Safety of machinery General principles for design Risk assessment and risk reduction ISO 12100 2010 EN ISO 4414 2010 Pneum...

Page 37: ... relevant technical documentation has been compiled in accordance with part B of Annex VII Reference to the harmonized standards used as referred to in Article 7 2 EN ISO 12100 2010 11 Safety of machinery General principles for design Risk assessment and risk reduction ISO 12100 2010 EN ISO 4414 2010 Pneumatic fluid power General rules and safety requirements for systems and their components ISO 4...

Page 38: ... is also declared that the relevant technical documentation has been compiled in accordance with part B of Annex VII Reference to the harmonized standards used as referred to in Article 7 2 EN ISO 12100 2010 11 Safety of machinery General principles for design Risk assessment and risk reduction ISO 12100 2010 EN ISO 4414 2010 Pneumatic fluid power General rules and safety requirements for systems ...

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