Yamaha F150A Rigging Manual Download

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90894-62983-01

Worldwide Edition

RIGGING GUIDE

2014

Summary of Contents for F150A

Page 1: ...90894 62983 01 Worldwide Edition RIGGING GUIDE 2014 ...

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Page 3: ...TICE A NOTICE indicates special precautions that must be taken to avoid damage to the products or other property Specifications and descriptions are subject to change without notice The PDF file is available from the service portal site maintained by Yamaha Motor Co Ltd The following contracted terms are expediently used in this guide ASSY assembly DEC Digital Electronic Remote Control ECM Electro...

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Page 5: ...LER SELECTION 2 6 2014 PROPELLER APPLICATIONS 2 6 WOT OPERATION RANGE TABLE 2 23 REMOTE CONTROLS 3 1 REMOTE CONTROL TYPES AND APPLICATIONS 3 2 REMOTE SWITCH TYPES AND APPLICATIONS 3 18 REMOTE CONTROL CABLES 3 33 REMOTE CONTROL ATTACHMENT KIT 3 35 STEERING HOOK 3 39 STEERING GUIDE ATTACHMENT KIT 3 42 TIE BAR KIT 3 44 CONVENTIONAL WIRE HARNESS 3 45 DIGITAL ELECTRONIC REMOTE CONTROL WIRE HARNESS 3 46...

Page 6: ...2 DIGITAL NETWORK GAUGE APPLICATION 6 2 DIGITAL NETWORK GAUGE DIMENSIONS 6 3 OPTIONAL EQUIPMENT 6 5 WIRE HARNESS 6 8 NETWORK HUB 6 9 OPTIONAL EQUIPMENT 6 10 IMMOBILIZER UNIT 6 11 NETWORK WIRING DIAGRAMS 6 12 INITIAL GAUGE SETUP 6 16 TROUBLESHOOTING 6 17 BASIC REQUIREMENTS 6 18 NMEA0183 COMPATIBLE EQUIPMENT CONNECTION 6 18 DIGITAL NETWORK GAUGE 6Y8 FUNCTION TABLE 6 19 DIGITAL NETWORK PREMIUM GAUGE ...

Page 7: ...BLE FUEL TANKS TYPICAL 9 7 FUEL PIPES TYPICAL 9 8 PRIMARY PUMP TYPICAL 9 8 PRE DELIVERY INSPECTION PDI 9 9 CONVENTIONAL RIGGING KIT CONTENTS 9 10 DIGITAL NETWORK GAUGE RIGGING KIT CONTENTS 9 13 IMMOBILIZER RIGGING KIT CONTENTS 9 22 DIGITAL NETWORK PREMIUM GAUGE RIGGING KIT CONTENTS 9 24 OTHER RIGGING KIT CONTENTS 9 27 2014 YEAR MODELS MANUFACTURE STARTING SERIAL NUMBERS 9 30 ...

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Page 9: ... GUIDELINE 4 STROKE ENGINES 1 9 ADJUSTING TWIN ENGINES 1 10 MAX BOAT SPEED ESTIMATION 1 10 MOUNTING THE REMOTE OIL TANK 1 11 REMOTE OIL TANK DIMENSIONS 1 11 NOTICE FOR MOUNTING THE REMOTE OIL TANK 1 11 OUTBOARD MOTOR DIMENSIONS 1 12 OVERALL DIMENSION ITEMS 1 12 OVERALL DIMENSIONS 4 STROKE 1 14 OVERALL DIMENSIONS 2 STROKE 1 23 CLAMP BRACKET DIMENSION ITEMS 1 29 CLAMP BRACKET DIMENSIONS 1 30 ...

Page 10: ...ansporting and or keeping the crate Photo shows F350 ENGINE OIL REMINDER TAG 4 STROKE ENGINES This tag is hung around the bottom cowling or the bracket to indicate that there is no engine oil in the oil pan when the outboard motor is uncrated Product barycentric position Lifting fork insert position Stack limit Max 4 units for storage Upward indication Care handling indication Water avoidance indi...

Page 11: ...s pro cedure for uncrating the steel frame 1 Inspect the crate for shipping damage If any damage has been found consult your Yamaha dealer 2 Cut the strap 1 3 Lift the top cover 2 straight up to remove 4 Remove the bottom bolts 3 5 Lift the top frame 4 straight up 6 Remove the wrapping 5 and inspect the outboard motor for concealed damage If any damage is found consult your Yamaha dealer To be con...

Page 12: ... the flywheel using the exclusive 3 bolts B insert the eye bolt C to the attachment attach a lifting harness D to the eye bolt and tension the harness Special service tool for 4 stroke V8 V6 4 2L and L4 2 8L engines Lifting eye kit P N 90890 06820 Lifting eye kit contents To be continued 6 7 8 7 8 M10 bolt B torque 36 Nm 3 6 kgf m 27 ft lb A A D D B B C C Eye bolt C Eye bolt C Attachment A Attachm...

Page 13: ...turer Proper mount of outboard motor will obtain better engine performance product reliability fuel economy customer satisfaction etc This chapter describes the brief summary of outboard motor mount For the first requirement make sure the out board motor has clearance for full movement from port to starboard as well as during tilt operation For the motor dimensions see the later pages 1 Set an out...

Page 14: ...e and f should be the same Maintain a minimum distance T1 that is the measurement between both vertical center lines of outboard motor Minimum distance T1 is recommended on each model and its data is put on the dimen sion item For triple engine application set the engines as shown below If a boat has V hull the center motor should use longer transom motor than outside engines For quad engine appli...

Page 15: ...escribe here For further information see the instructions issued by boat manufacturer or ask to the manu facturer 3 When the outboard motor mount position has been determined mark the 4 symmetri cal mount hole positions onto the boat tran som Make the mount holes of 13 mm 0 5 in vertically on the marking points To make the mounting holes easier use the drill ing plate P N 90890 06783 or YB 34465 f...

Page 16: ...n the boat transom structure mate rial design etc For above 115 V4 and F75 select the tran som mount bolt depending on the boat tran som thickness High tension bolt is recommended for F350 a For reference a b b d d b b c c a Mounting bolt b Small washer c Large washer d Nut Sealant T M8 18 Nm 1 8 kgf m 13 lb ft M10 36 Nm 3 6 kgf m 27 lb ft M12 52 Nm 5 2 kgf m 38 lb ft Boat transom thickness T Moun...

Page 17: ...water could easily enter into the cylinder s and damage the engine Therefore you should consider the water level guideline when installing a 4 stroke outboard motor When mooring a boat with a maximum boat load maintain the minimum height H shown in the illustration between the water surface and the clamp bracket seating point Minimum height between water surface and bracket seating point Model Min...

Page 18: ...AT SPEED ESTIMATION Depending on the engine power boat length and boat weight the maximum boat speed can be generally estimated with the calculation for mula as below V 1 398 L PS 0 623 V Estimated maximum boat speed km h L Boat length m water line PS Prop shaft output power Displacement volume ton For example Boat length 8 m 27 ft water line Engine power 250 ps Displacement volume 3 ton 3000 kg M...

Page 19: ...low service to the filter located on the remote oil tank Mount the remote oil tank lower than the engine oil tank If the remote oil tank is mounted higher than the top of the engine because of the boat type an optional check valve P N 6R5 24408 00 shown below is required Install the check valve on the oil hose between the engine and remote oil tank to prevent siphoning of oil to the engine and spi...

Page 20: ...int to tiller handle tip when the handle is in vertical position H6 Vertical distance from skeg tip at H1 to the lowest point of lower unit when motor is tilted up over tilt position H7 Vertical distance from datum line to protruded forefront when motor is tilted up over tilt position H8 Vertical distance from datum line to lowest point of protrusion when motor is tilted up over tilt position H9 V...

Page 21: ...1 13 OUTBOARD MOTOR DIMENSIONS OVERALL DIMENSION ITEMS L4 A3 H 6 L6 L7 L3 L2 L1 W 3 W 4 A 1 W 5 W 6 W 2 W1 H 10 H 8 H 7 H 2 H 5 H 4 H 3 H 11 H 9 H 1 L10 L8 L5 12 A 2 T 1 L9 ...

Page 22: ...69 34 2 869 34 2 X 937 36 9 937 36 9 937 36 9 U H2 mm in 376 14 8 397 15 6 395 15 6 318 12 5 318 12 5 318 12 5 318 12 5 318 12 5 H3 mm in 103 4 1 103 4 1 104 4 1 123 4 8 123 4 8 157 6 2 157 6 2 157 6 2 H4 S mm in 432 17 0 432 17 0 435 17 1 436 17 2 436 17 2 L 559 22 0 559 22 0 562 22 1 563 22 2 563 22 2 557 21 9 557 21 9 557 21 9 X 625 24 6 625 24 6 625 24 6 U H5 mm in 470 18 5 470 18 5 430 16 9 6...

Page 23: ...864 34 0 869 34 2 864 34 0 869 34 2 828 32 6 833 32 8 X 932 36 7 937 36 9 932 36 7 937 36 9 U H2 mm in 331 13 0 331 13 0 331 13 0 326 12 8 331 13 0 326 12 8 377 14 8 372 14 6 H3 mm in 123 4 8 123 4 8 157 6 2 157 6 2 157 6 2 157 6 2 133 5 2 133 5 2 H4 S mm in 431 17 0 431 17 0 438 17 2 L 558 22 0 558 22 0 552 21 7 557 21 9 552 21 7 557 21 9 565 22 2 570 22 4 X 620 24 4 625 24 6 620 24 4 625 24 6 U ...

Page 24: ...L 828 32 6 833 32 8 834 32 8 834 32 8 834 32 8 834 32 8 834 32 8 834 32 8 X 920 36 2 920 36 2 920 36 2 U H2 mm in 377 14 8 372 14 6 450 17 7 450 17 7 450 17 7 450 17 7 450 17 7 450 17 7 H3 mm in 133 5 2 133 5 2 144 5 7 144 5 7 144 5 7 144 5 7 144 5 7 144 5 7 H4 S mm in 438 17 2 443 17 4 423 16 7 550 21 7 L 565 22 2 570 22 4 550 21 7 550 21 7 550 21 7 550 21 7 550 21 7 550 21 7 X 635 25 0 636 25 0 ...

Page 25: ...79 34 6 879 34 6 879 34 6 879 34 6 879 34 6 915 36 0 870 34 3 870 34 3 X 993 39 1 993 39 1 993 39 1 984 38 7 U H2 mm in 433 17 0 471 18 5 471 18 5 471 18 5 471 18 5 561 22 1 545 21 5 545 21 5 H3 mm in 175 6 9 175 6 9 175 6 9 175 6 9 175 6 9 191 7 5 175 6 9 175 6 9 H4 S mm in 414 16 3 414 16 3 414 16 3 L 536 21 1 536 21 1 536 21 1 536 21 1 536 21 1 534 21 0 527 20 7 527 20 7 X 650 25 6 650 25 6 650...

Page 26: ...24 40 3 1026 40 4 1026 40 4 1025 40 4 U H2 mm in 519 20 4 545 21 5 545 21 5 545 21 5 519 20 4 545 21 5 519 20 4 545 21 5 H3 mm in 175 6 9 175 6 9 175 6 9 191 7 5 194 7 6 191 7 5 194 7 6 191 7 5 H4 S mm in L 533 21 0 527 20 7 527 20 7 530 20 9 536 21 1 530 20 9 533 21 0 530 20 9 X 644 25 4 645 25 4 645 25 4 644 25 4 U H5 mm in 790 31 1 790 31 1 790 31 1 680 26 8 790 31 1 H6 S mm in L 711 28 0 682 2...

Page 27: ...17 36 1 917 36 1 929 36 6 929 36 6 929 36 6 929 36 6 X 1029 40 5 1029 40 5 1044 41 1 1044 41 1 1056 41 6 1056 41 6 1056 41 6 1056 41 6 U H2 mm in 561 22 1 561 22 1 666 26 2 666 26 2 667 26 3 667 26 3 666 26 2 681 26 8 H3 mm in 191 7 5 191 7 5 191 7 5 191 7 5 191 7 5 191 7 5 191 7 5 191 7 5 H4 S mm in L 534 21 0 534 21 0 536 21 1 536 21 1 516 20 3 516 20 3 516 20 3 516 20 3 X 648 25 5 648 25 5 663 ...

Page 28: ...4 2 U L7 mm in 555 21 9 L8 mm in L9 S mm in L X 16 0 6 U L10 mm in 75 3 0 H1 S mm in L X 1056 41 6 U H2 mm in 681 26 8 H3 mm in 191 7 5 H4 S mm in L X 643 25 3 U H5 mm in H6 S mm in L X 850 33 5 U H7 mm in 404 15 9 H8 mm in H9 mm in 879 34 6 H10 mm in 45 1 8 H11 S mm in L X 14 0 6 U W1 mm in 246 9 7 W2 mm in W3 mm in W4 mm in W5 mm in 388 15 3 W6 mm in A1 degree 30 A2 degree 68 A3 degree 2 T1 mm i...

Page 29: ...5 3 0 75 3 0 75 3 0 75 3 0 75 3 0 75 3 0 75 3 0 75 3 0 H1 S mm in L 929 36 6 929 36 6 946 37 2 946 37 2 946 37 2 951 37 4 932 36 7 X 1056 41 6 1056 41 6 1073 42 2 1073 42 2 1078 42 4 U 1205 47 4 H2 mm in 700 27 6 700 27 6 769 31 3 796 31 3 796 31 3 752 29 6 754 29 7 817 32 2 H3 mm in 191 7 5 191 7 5 210 8 3 210 8 3 210 8 3 216 8 5 216 8 5 216 8 5 H4 S mm in L 516 20 3 516 20 3 516 20 3 516 20 3 51...

Page 30: ...4 258 10 2 L9 S mm in L X 53 2 1 56 2 2 U 59 2 3 62 2 4 L10 mm in 75 3 0 73 2 9 H1 S mm in L X 1078 42 4 1098 43 2 U 1205 47 4 1225 48 2 H2 mm in 812 32 0 909 35 8 H3 mm in 216 8 5 229 9 0 H4 S mm in L X 643 25 3 637 25 1 U 770 30 3 764 30 1 H5 mm in H6 S mm in L X 847 33 3 864 34 0 U 924 36 4 941 37 0 H7 mm in 510 20 1 588 23 1 H8 mm in 48 1 9 65 2 6 H9 mm in 951 37 4 1041 41 0 H10 mm in 45 1 8 4...

Page 31: ... 705 27 8 706 27 8 703 27 7 L 780 30 7 809 31 9 825 32 5 832 32 8 833 32 8 830 32 7 Y X 975 38 4 U H2 mm in 302 11 9 343 13 5 358 14 1 295 11 6 359 14 1 335 13 2 356 14 0 365 14 4 H3 mm in 100 3 9 103 4 1 105 4 1 123 4 8 122 4 8 135 5 3 34 1 4 144 5 7 H4 S mm in 417 16 4 441 17 4 444 17 5 436 17 2 442 17 4 440 17 3 441 17 4 419 16 5 L 571 22 5 563 22 2 582 22 9 567 22 3 568 22 4 546 21 5 Y X 710 2...

Page 32: ...8 35 4 891 35 1 Y 874 34 4 948 37 3 X 920 36 2 U H2 mm in 439 17 3 439 17 3 446 17 6 428 16 9 426 16 8 444 17 5 444 17 5 444 17 5 H3 mm in 144 5 7 144 5 7 148 5 8 148 5 8 148 5 8 162 6 4 162 6 4 175 6 9 H4 S mm in 423 16 6 424 16 7 424 16 7 444 17 5 444 17 5 L 550 21 6 550 21 6 545 21 5 545 21 5 547 21 5 570 22 4 570 22 4 548 21 6 Y 586 23 1 622 24 5 X 636 25 0 U H5 mm in 466 18 3 445 17 5 533 21 ...

Page 33: ... 34 6 931 36 7 Y X 1007 39 6 893 35 2 U H2 mm in 471 18 5 471 18 5 471 18 5 472 18 6 441 17 4 439 17 3 470 18 5 449 17 7 H3 mm in 175 6 9 175 6 9 175 6 9 175 6 9 175 6 9 175 6 9 175 6 9 191 7 5 H4 S mm in 424 16 7 424 16 7 408 16 1 408 16 1 451 17 8 L 550 21 7 550 21 7 550 21 7 535 21 1 535 21 1 537 21 1 537 21 1 572 22 5 Y X 664 26 1 550 21 7 U H5 mm in 532 20 9 731 28 8 728 28 7 568 22 4 H6 S mm...

Page 34: ...831 32 7 780 30 7 L 879 34 6 879 34 6 901 35 5 954 37 6 954 37 6 901 35 5 Y X U H2 mm in 424 16 7 424 16 7 424 16 7 520 20 5 528 20 8 528 20 8 472 18 6 472 18 6 H3 mm in 191 7 5 191 7 5 191 7 5 191 7 5 191 7 5 191 7 5 191 7 5 191 7 5 H4 S mm in 399 15 7 450 17 7 400 15 7 L 520 20 5 520 20 5 520 20 5 538 21 2 538 21 2 520 20 5 Y X U H5 mm in 753 29 6 753 29 6 H6 S mm in 636 25 0 670 26 4 645 25 4 L...

Page 35: ... Y 952 37 5 953 37 5 982 38 7 X 1028 40 5 1028 40 5 1028 40 5 1028 40 5 1028 40 5 1056 41 6 U H2 mm in 472 18 6 472 18 6 520 20 5 520 20 5 520 20 5 590 23 2 512 20 2 631 24 8 H3 mm in 191 7 5 191 7 5 191 7 5 191 7 5 191 7 5 191 7 5 191 7 5 190 7 5 H4 S mm in 400 15 7 L 520 20 5 520 20 5 520 20 5 520 20 5 521 20 5 520 20 5 515 20 3 Y 571 22 5 572 22 5 568 22 4 X 647 25 5 647 25 5 647 25 5 648 25 5 ...

Page 36: ...37 2 947 37 3 Y X 1056 41 6 1056 41 6 1054 41 5 1054 41 5 1072 42 2 1077 42 4 U 1203 47 4 H2 mm in 508 20 0 508 20 0 544 21 4 544 21 4 631 24 8 746 27 9 710 28 0 H3 mm in 190 7 5 190 7 5 191 7 5 191 7 5 210 8 3 211 8 3 216 8 5 H4 S mm in L 515 20 3 515 20 3 515 20 3 515 20 3 516 20 3 516 20 3 Y X 642 25 3 642 25 3 642 25 3 642 25 3 642 25 3 642 25 3 U 768 30 2 H5 mm in H6 S mm in L 735 28 9 735 28...

Page 37: ...ting bolts when holes are at even intervals B10 Dimensions between the upper bracket mounting bolts when holes are not at even intervals B11 Horizontal dimensions from centerline of motor body to the clamping bolt center B12 Vertical dimensions from transom top to the clamping bolt center B13 Mount flange thickness of clamp bracket C1 Allowable transom board thickness when clamping screw is driven...

Page 38: ...MENSIONS Global model F2A F2 5A US CA model F2 5A Manual tilt Symbol mm in Symbol mm in Symbol mm in Symbol mm in B1 B8 C1 22 0 9 D1 B2 B9 C2 58 2 3 D2 B3 B10 C3 D3 B4 B11 56 2 2 D4 B5 69 2 7 B12 40 1 6 B6 143 7 5 7 B7 B6 B12 B5 C L B5 B11 B11 C1 C2 ...

Page 39: ...S Global model 4AC 5C 5CS F4B F5A F6C US CA model F4A F6A Manual tilt Symbol mm in Symbol mm in Symbol mm in Symbol mm in B1 B8 C1 22 0 9 D1 B2 B9 C2 58 2 3 D2 B3 B10 C3 D3 B4 B11 55 2 2 D4 B5 83 3 3 B12 48 1 9 B6 136 5 4 B7 B12 B6 B5 C L B5 B11 B11 C1 C2 ...

Page 40: ...ET DIMENSIONS Global model 6C 8C US CA model Manual tilt Symbol mm in Symbol mm in Symbol mm in Symbol mm in B1 B8 C1 22 0 9 D1 B2 B9 C2 55 2 2 D2 B3 B10 C3 D3 B4 B11 56 2 2 D4 B5 75 3 0 B12 50 2 0 B6 164 3 6 5 B7 C L B11 B11 B5 B5 B12 B6 C1 C2 ...

Page 41: ... model F8A Manual tilt Symbol mm in Symbol mm in Symbol mm in Symbol mm in B1 70 5 2 8 B8 C1 32 1 3 D1 8 3 0 3 B2 180 5 7 1 B9 18 0 7 C2 65 2 6 D2 8 3 0 3 B3 95 3 3 8 B10 C3 D3 B4 94 5 3 7 B11 D4 B5 105 3 4 2 B12 48 1 9 B6 189 5 7 4 B7 B6 B2 B9 B4 B1 B1 B5 C L B5 D2 D1 B3 B3 C1 B12 C2 ...

Page 42: ... Manual tilt Symbol mm in Symbol mm in Symbol mm in Symbol mm in B1 92 5 3 6 B8 C1 30 1 2 D1 8 3 0 3 B2 103 5 4 1 B9 54 5 2 1 C2 56 2 2 D2 8 3 0 3 B3 92 5 3 6 B10 C3 D3 B4 49 1 9 B11 70 5 2 8 D4 B5 102 5 4 0 B12 69 2 7 B6 176 6 9 B7 B6 B2 B9 B12 B1 B11 B3 B5 B1 B11 B3 B5 B4 C1 C2 D2 D1 C L ...

Page 43: ...D EK15D EK9 9J EK15P US CA model Manual tilt Symbol mm in Symbol mm in Symbol mm in Symbol mm in B1 92 6 3 6 B8 C1 30 1 2 D1 8 3 0 32 B2 79 3 1 B9 107 4 2 C2 60 2 4 D2 B3 B10 C3 D3 B4 B11 67 3 2 6 D4 B5 106 3 4 2 B12 50 2 0 B6 157 6 2 B7 B5 C L B2 B11 B11 B12 B9 B1 B1 B5 D1 C3 C1 C2 B6 ...

Page 44: ... 9J FT9 9L US CA model F15A F20A F9 9B T9 9B Manual tilt Symbol mm in Symbol mm in Symbol mm in Symbol mm in B1 B8 C1 32 1 3 D1 8 3 0 33 B2 B9 18 0 71 C2 67 2 6 D2 B3 95 3 3 8 B10 C3 D3 B4 76 5 3 0 B11 70 5 2 8 D4 B5 110 4 3 B12 48 1 9 B6 187 5 7 4 B7 C L B3 B11 B6 B4 B12 B5 B3 B11 B9 C1 C2 D1 ...

Page 45: ... F20A T9 9B Power tilt Symbol mm in Symbol mm in Symbol mm in Symbol mm in B1 95 3 3 8 B8 C1 38 1 5 D1 8 3 0 3 B2 275 5 10 8 B9 18 0 7 C2 67 2 6 D2 10 0 4 B3 95 3 3 8 B10 C3 D3 B4 94 5 3 7 B11 73 5 2 9 D4 B5 111 4 4 B12 69 5 2 7 B6 325 5 12 8 B7 C1 C2 B11 B1 D2 D1 D1 B9 B9 B3 B12 B4 B2 B6 B5 B11 B1 B3 B5 C L ...

Page 46: ...25C US CA model Manual tilt Symbol mm in Symbol mm in Symbol mm in Symbol mm in B1 89 3 5 B8 C1 35 1 4 D1 8 5 0 33 B2 140 5 5 B9 C2 65 2 6 D2 15 0 59 B3 112 5 4 4 B10 C3 D3 B4 96 5 3 8 B11 85 3 3 D4 B5 122 5 4 8 B12 51 2 0 B6 176 6 9 B7 B11 C L B3 B1 B5 C2 B2 B12 B4 D2 B6 C1 D1 B11 B3 B1 B5 D1 ...

Page 47: ...del 20D 25N US CA model Manual tilt Symbol mm in Symbol mm in Symbol mm in Symbol mm in B1 B8 C1 25 1 0 D1 8 3 0 32 B2 97 5 3 8 B9 C2 65 2 6 D2 B3 114 5 4 5 B10 C3 D3 B4 B11 87 5 3 4 D4 B5 122 5 4 8 B12 84 3 3 B6 175 6 9 B7 B5 C L B5 B11 B11 B2 B3 B3 B12 C1 C2 D1 B6 ...

Page 48: ...40X F25D US CA model F25A Manual tilt Symbol mm in Symbol mm in Symbol mm in Symbol mm in B1 B8 C1 37 1 5 D1 10 5 0 41 B2 B9 50 2 0 C2 68 2 7 D2 B3 140 5 5 B10 C3 D3 B4 32 1 3 B11 95 5 3 8 D4 B5 150 5 9 B12 57 2 2 B6 218 8 6 B7 C2 C1 B6 B9 B3 B11 B5 C L B4 B12 D1 B3 B11 B5 ...

Page 49: ...0J US CA model Manual tilt Symbol mm in Symbol mm in Symbol mm in Symbol mm in B1 B8 C1 33 1 3 D1 10 5 0 41 B2 212 8 3 B9 50 2 0 C2 60 2 3 D2 27 1 1 B3 124 5 4 9 B10 C3 D3 B4 32 1 3 B11 93 5 3 7 D4 B5 134 5 5 3 B12 57 2 2 B6 249 9 8 B7 C2 C1 B3 D2 D1 B11 B5 C L B2 B6 B12 B9 B4 B3 B11 B5 D1 ...

Page 50: ...F20D US CA model F25A B T25A F30A F40A PTT Hydro tilt Symbol mm in Symbol mm in Symbol mm in Symbol mm in B1 126 5 0 B8 C1 D1 13 0 5 B2 254 10 0 B9 18 5 0 7 C2 D2 55 5 2 2 B3 163 5 6 4 B10 C3 69 2 7 D3 B4 50 8 2 0 B11 D4 B5 180 7 1 B12 B6 338 13 3 B7 C3 B3 B5 C L B1 B4 B9 B2 D2 B6 B9 B9 D1 D1 B3 B5 B1 ...

Page 51: ...40G US CA model F50B T50B F60B T60B F70A PTT Hydro tilt Symbol mm in Symbol mm in Symbol mm in Symbol mm in B1 126 5 0 B8 C1 D1 13 0 5 B2 254 10 0 B9 18 5 0 7 C2 D2 55 5 2 2 B3 163 5 6 4 B10 C3 69 2 7 D3 B4 50 8 2 0 B11 D4 B5 180 7 1 B12 B6 350 13 8 B7 C3 B3 B5 C L B1 B4 B9 B2 D2 B6 B9 B9 D1 D1 B3 B5 B1 ...

Page 52: ...el PTT Hydro tilt Symbol mm in Symbol mm in Symbol mm in Symbol mm in B1 126 5 0 B8 203 8 0 C1 D1 13 0 51 B2 254 10 0 B9 18 5 0 73 C2 D2 60 5 2 4 B3 163 5 6 4 B10 C3 69 2 7 D3 13 0 51 B4 50 8 2 0 B11 D4 B5 180 7 1 B12 B6 355 14 0 B7 138 5 4 B5 B6 B2 B9 B9 B9 D2 B7 B1 D1 B4 C3 D1 B3 B5 C L B7 B1 B3 D3 B8 ...

Page 53: ...Manual tilt Symbol mm in Symbol mm in Symbol mm in Symbol mm in B1 62 5 2 5 B8 C1 30 1 2 D1 10 5 0 41 B2 208 8 2 B9 25 0 98 C2 66 2 6 D2 26 1 0 B3 121 5 4 8 B10 C3 D3 B4 32 1 3 B11 90 5 3 6 D4 B5 131 5 5 2 B12 57 2 2 B6 245 9 6 B7 B3 B11 B5 C L B6 B12 D2 B2 B4 B9 B9 D1 D1 B1 B3 B11 B5 B1 C1 C2 ...

Page 54: ...l tilt Symbol mm in Symbol mm in Symbol mm in Symbol mm in B1 96 3 8 B8 95 3 7 C1 AN1 14 0 55 B2 230 9 1 B9 C2 AN2 12 0 47 B3 119 4 7 B10 C3 73 2 9 B4 B11 96 3 8 D1 12 0 47 B5 129 5 1 B12 57 2 2 D2 8 0 31 B6 254 10 0 D3 10 5 0 41 B7 D4 B11 C L B3 B1 B5 B11 B2 B6 B8 B12 D3 B3 B1 B5 D2 D1 C3 AN1 AN2 ...

Page 55: ...mbol mm in Symbol mm in Symbol mm in B1 125 4 4 9 B8 203 2 8 0 C1 D1 13 0 51 B2 254 10 0 B9 18 5 0 73 C2 D2 55 5 2 2 B3 163 5 6 4 B10 C3 68 5 2 7 D3 Studbolt hole M12 1 25 40 deep B4 50 8 2 0 B11 B5 180 7 1 B12 D4 B6 329 13 0 AN1 19 0 75 B7 138 1 5 4 AN2 101 5 4 0 B6 B8 B1 B7 D1 B3 B5 C L B2 D2 C3 D1 B4 B9 B9 B9 B1 B7 B3 B5 D3 AN1 AN2 AN2 ...

Page 56: ... L X transom Symbol mm in Symbol mm in Symbol mm in Symbol mm in B1 125 4 4 9 B8 203 2 8 0 C1 D1 13 0 51 B2 254 10 0 B9 18 5 0 73 C2 D2 55 5 2 2 B3 163 5 6 4 B10 C3 68 5 2 7 D3 Studbolt hole M12 1 25 40 deep B4 50 8 2 0 B11 B5 180 7 1 B12 D4 B6 352 13 9 AN1 19 0 75 B7 138 1 5 4 AN2 101 5 4 0 B6 B1 B7 D1 B3 B5 C L B2 B8 D2 C3 D1 B4 B9 B9 B9 B1 B7 B3 B5 D3 AN1 AN2 AN2 ...

Page 57: ...A PTT Symbol mm in Symbol mm in Symbol mm in Symbol mm in B1 125 4 4 9 B8 C1 AN1 19 0 75 B2 254 10 0 B9 18 5 0 73 C2 AN2 101 5 4 0 B3 163 5 6 4 B10 C3 80 3 1 B4 50 8 2 0 B11 D1 13 0 51 B5 180 7 1 B12 D2 55 5 2 2 B6 368 14 5 B13 20 0 79 D3 B7 D4 B6 B3 B1 D1 B5 C L B3 B1 B5 C3 B13 B2 D2 D1 B4 B9 B9 B9 AN1 AN2 AN2 ...

Page 58: ...F LF115A Global model F FL150A F FL150B F225C US CA ANZ model F LF150A PTT Hydro tilt Symbol mm in Symbol mm in Symbol mm in Symbol mm in B1 125 4 4 9 B8 C1 AN1 52 2 0 B2 254 10 0 B9 18 5 0 73 C2 AN2 102 4 0 B3 163 5 6 4 B10 C3 82 3 2 B4 50 8 2 0 B11 D1 13 0 51 B5 180 7 1 B12 D2 55 5 2 2 B6 367 14 4 B13 24 0 94 D3 B7 D4 B13 B5 C L B3 B3 B6 B1 B2 D1 C3 D1 D2 B4 B9 B9 B9 B5 B1 AN1 AN2 AN2 ...

Page 59: ...T Symbol mm in Symbol mm in Symbol mm in Symbol mm in B1 125 4 4 9 B8 C1 AN1 17 0 7 B2 254 10 0 B9 18 5 0 73 C2 AN2 101 5 4 0 B3 163 5 6 4 B10 C3 82 3 2 B4 50 8 2 0 B11 D1 13 0 51 B5 180 7 1 B12 D2 55 5 2 2 B6 357 2 14 1 B13 20 0 79 D3 B7 D4 D2 AN1 B2 B5 B5 B3 B3 C3 D1 B1 AN2 AN2 B1 D1 D1 B9 B4 B6 C L B13 ...

Page 60: ...LF200B F LF200CA PTT Symbol mm in Symbol mm in Symbol mm in Symbol mm in B1 125 4 4 9 B8 C1 AN1 25 1 0 B2 254 10 0 B9 18 5 0 73 C2 AN2 102 4 0 B3 163 5 6 4 B10 C3 82 3 2 B4 50 8 2 0 B11 D1 13 0 51 B5 180 7 1 B12 D2 55 5 2 2 B6 367 14 4 B13 24 0 94 D3 B7 D4 C L B5 B5 B3 B3 D1 B1 B1 AN2 AN2 D1 D2 B2 C3 B13 B4 AN1 B6 B9 ...

Page 61: ... model VF150A VF200A VF225A VF250A PTT Symbol mm in Symbol mm in Symbol mm in Symbol mm in B1 125 4 4 9 B8 C1 AN1 13 5 0 5 B2 254 10 0 B9 18 5 0 7 C2 AN2 B3 163 5 6 4 B10 C3 82 3 2 B4 50 8 2 0 B11 D1 13 0 5 B5 180 7 1 B12 D2 55 5 2 2 B6 368 14 5 B13 20 0 79 D3 B7 D4 C L B5 B5 B3 B3 D1 B1 B1 AN2 AN2 D1 D2 B2 C3 B13 B4 AN1 B6 B9 ...

Page 62: ...F250A F LF225CA F LF250CA Global model F FL300B US CA ANZ model F LF300CA PTT Symbol mm in Symbol mm in Symbol mm in Symbol mm in B1 125 4 4 9 B8 C1 AN1 52 2 0 B2 254 10 0 B9 18 5 0 7 C2 AN2 102 4 0 B3 163 5 6 4 B10 C3 79 3 1 B4 50 8 2 0 B11 D1 13 0 5 B5 180 7 1 B12 D2 55 5 2 2 B6 411 16 2 B13 20 0 79 D3 B7 D4 C L B5 B5 B3 B3 B1 AN2 AN2 B1 D1 C3 B13 B4 D1 B9B9B9 B2 D2 B6 AN1 ...

Page 63: ... PTT Symbol mm in Symbol mm in Symbol mm in Symbol mm in B1 125 4 4 9 B8 C1 AN1 19 0 75 B2 254 10 0 B9 18 5 0 73 C2 AN2 102 4 0 B3 163 5 6 4 B10 C3 B4 50 8 2 0 B11 D1 13 0 51 B5 180 7 1 B12 D2 92 6 3 6 B6 406 16 0 B13 21 0 83 D3 B7 D4 B5 B3 B5 B3 B13 B2 B4 D1 B1 B1 C L B9 AN2 AN2 D2 AN1 B6 D1 B9 B9 B9 B9 ...

Page 64: ...MEMO ...

Page 65: ...LLERS Shift Dampener System SDS 2 15 SALTWATER SERIES PROPELLERS 2 16 SALTWATER SERIES II PROPELLERS STD 2 17 SALTWATER SERIES II PROPELLERS Shift Dampener System SDS 2 18 SALTWATER SERIES HS4 PROPELLERS STD 2 19 SALTWATER SERIES HS4 PROPELLERS Shift Dampener System SDS 2 19 SALTWATER SERIES XL PROPELLERS Shift Dampener System SDS 2 20 SALTWATER SERIES XL4 PROPELLERS Shift Dampener System SDS 2 20...

Page 66: ...ng boss RELIANCE SERIES New polished stainless steel propellers are designed to provide for 150PS and bigger standard type engines These propellers are generally more aggres sive than black standard stainless steel propel lers and will fit the engines under almost all operating conditions L H rotation propellers are available for twin engine applications SALTWATER SERIES II This new breed of stain...

Page 67: ...ed stainless steel propellers with 4 blade for V6 3 1L 3 3L and 4 2L engines except for VMAX series Compared with the conventional three blades propeller four blades make larger propeller blade surface area which can catch much more water and obtain higher thrust perfor mance As a result this propeller will obtain better acceleration and stable operation under rough water However generally boat to...

Page 68: ...or a high speed and light weight special boat with high power engine for better performance These specialized propellers are generally more aggressive than the ventilated type propellers PERFORMANCE These stainless steel propellers with vents for exhaust gas induction offer the best accelera tion and top end performance causing the engine rpm rapidly increasing with a high rake progressive pitch a...

Page 69: ...ated one time The location of the propeller identification var ies Refer to the illustration as shown Example 1 7 1 4 X 6 BS 2 21 ML Pitch Mark 3 13 X 17 K2 4 19K Pitch and Mark 5 9 1 4 X 9 J Calculation formula of the logical boat speed is as below Boat speed km h propeller pitch inch X engine speed r min X 0 001524 X propeller efficiency gear ratio Propeller efficiency Actual advancing dis tance...

Page 70: ...5987 00 for 4 stroke mode and 6L5 45987 01 for 2 stroke model 4 6 ps Global model 2C US CA model Blade Dia in Pitch in Mark Material Part number Remarks 3 7 1 4 4 A Plastic 6A1 45943 00 Fitted with shear pin 3 7 1 4 4 1 2 A Aluminum 646 45944 01 Fitted with shear pin 3 7 1 4 5 A Aluminum 6F8 45942 01 Fitted with shear pin 3 7 1 4 5 1 2 A Aluminum 646 45942 01 Fitted with shear pin Global model F2A...

Page 71: ...a in Pitch in Mark Material Part number Remarks 3 8 1 2 6 1 2 N Aluminum 6G1 45947 00 3 8 1 2 7 1 2 N Aluminum 6G1 45943 00 3 8 1 2 8 N Aluminum 6G1 45952 00 3 8 1 2 8 1 2 N Aluminum 6G1 45941 00 3 8 1 2 9 1 4 N Aluminum 6G1 45954 00 Global model 9 9F 15F E9 9D E15D EK9 9J EK15P EK9 9D EK15D US CA model Global model F9 9H F15C US CA model F15A Blade Dia in Pitch in Mark Material Part number Remark...

Page 72: ...40X US CA model T25A F30A F40A F50B F60B Blade Dia in Pitch in Mark Material Part number Remarks 3 12 1 4 8 G Aluminum 63D 45941 00 3 12 1 4 9 G Aluminum 663 45956 01 3 11 3 4 10 G Aluminum 663 45954 01 3 11 5 8 11 G Aluminum 69W 45947 00 3 10 5 8 12 G Aluminum 6H5 45952 00 3 11 3 8 12 G Aluminum 663 45952 02 3 11 3 8 12 G Aluminum 69W 45952 00 3 10 3 8 13 G Aluminum 6H5 45945 00 3 11 1 8 13 G Alu...

Page 73: ... CA model T50B T60B F70A F75A Global model F90B F95A F100B F100D F115A US CA model F90A F115A Global model F115B US CA ANZ model F115B Blade Dia in Pitch in Mark Material Part number Remarks 3 14 11 K Aluminum 6E5 45954 00 3 13 5 8 13 K Aluminum 6E5 45949 00 3 13 5 8 14 K Aluminum 6E5 45958 00 3 13 1 2 15 K Aluminum 6E5 45947 00 3 13 1 4 17 K Aluminum 6E5 45945 01 3 13 19 K Aluminum 6E5 45941 00 3...

Page 74: ...obal model FL150A FL150B FL200B FL200C FL200F FL200G US CA ANZ model LF150A LF200A LF200B LF200CA Blade Dia in Pitch in Mark Material Part number Remarks 3 14 1 2 17 ML Aluminum 6K1 45947 00 3 14 19 ML Aluminum 6K1 45945 00 Global model 150A 200A 250G US CA model Global model F150A F150B F200B F200C F200F F200G F225B F225C US CA ANZ model F150A F200A F200B F200CA F225A Global model F250A F250G US ...

Page 75: ...1 S Steel 6K1 45974 02 3 13 3 4 21 ML S Steel 6K1 45972 01 3 13 3 8 23 ML S Steel 6K1 45976 00 Global model 250G US CA model Global model F200B F200C F225B F225C F250A F250G US CA ANZ model F200A F225A F250A Blade Dia in Pitch in Mark Material Part number Remarks 3 15 17 T S Steel 61A 45978 00 3 14 1 2 19 T S Steel 61A 45974 00 3 14 1 2 21 T S Steel 61A 45972 00 Global model L250G US CA model Glob...

Page 76: ...obal model FT50J FT60G F70A F75B F75C F80B F90B F95A US CA model T50B T60B T70A F75A F90A Global model F100B F100D F115A US CA model F115A Global model F115B US CA ANZ model F115B Blade Dia in Pitch in Mark Material Part number Remarks 3 13 1 2 9 K Aluminum 6EK 45941 00 3 13 1 2 10 1 2 K Aluminum 6EK 45943 00 3 13 1 2 12 K Aluminum 6EK 45945 00 3 13 1 2 14 K Aluminum 6EK 45947 00 3 13 1 4 16 K Alu...

Page 77: ...3 00 3 11 3 4 9 1 4 R Aluminum 6G8 45947 00 Global model 9 9F 15F E9 9D E15D EK9 9J EK15P EK9 9D EK15D US CA model Global model F9 9H F15C US CA model F15A Blade Dia in Pitch in Mark Material Part number Remarks 3 9 3 4 6 1 2 J Aluminum 683 W4592 02 3 9 3 4 8 J Aluminum 683 W4591 02 Global model 30D F25D E25B 30H E30H US CA model F25A Blade Dia in Pitch in Mark Material Part number Remarks 3 10 5 ...

Page 78: ...64 45970 00 Global model 150A 200A 250G US CA model Global model F150A B F200B F200C F225B F225C F250A F250G US CA ANZ model F150A F200A F225A F250A Blade Dia in Pitch in Mark Material Part number Remarks 3 14 1 4 17 M S steel 68F 45972 10 3 14 1 4 18 M S steel 68F 45978 10 3 13 3 4 19 M S steel 68F 45974 10 3 13 3 4 21 M S steel 68F 45976 10 Global model L150A L200A L250G US CA model Global model...

Page 79: ...de Dia in Pitch in Mark Material Part number Remarks 3 14 1 2 15 M S steel 68F 45970 10 3 14 1 4 17 M S steel 68F 45972 10 3 14 1 4 18 M S steel 68F 45978 10 3 13 3 4 19 M S steel 68F 45974 10 3 13 3 4 21 M S steel 68F 45976 10 Global model L150A L200A L250G US CA model Global model FL150A B FL200B FL200C FL200F FL200G FL225B FL225F FL250A US CA ANZ model LF150A LF200A LF200B LF200CA LF225A LF225C...

Page 80: ...15 1 4 17 M S Steel 6R4 45978 A0 3 15 1 4 19 M S Steel 6R4 45970 A1 3 14 7 8 21 M S Steel 6R4 45972 A0 3 14 1 2 23 M S Steel 6R4 45974 A0 Global model L150A L200A L250G US CA model Global model FL150A B FL200B FL200C FL225B FL250A FL250G US CA ANZ model LF150A LF200A LF225A LF250A Blade Dia in Pitch in Mark Material Part number Remarks 3 15 1 4 15 ML S Steel 6R1 45976 A0 3 15 1 4 17 ML S Steel 6R1...

Page 81: ...0 45976 00 For V6 3 1 3 3L model 1 3 15 1 2 17 T S Steel 6D0 45978 00 3 15 1 4 19 T S Steel 6D0 45970 00 3 15 21 T S Steel 6D0 45972 00 3 14 3 4 23 T S Steel 6D0 45974 00 Global model L150A L200A L250G US CA model Global model FL150A B FL200B FL200C FL200F FL225B FL250A FL250G US CA ANZ model LF150A LF200A LF200B LF225A LF250A Blade Dia in Pitch in Mark Material Part number Remarks 3 15 3 4 15 TL ...

Page 82: ... 3 4 2L L4 2 8L model 1 3 15 1 2 16 T S Steel 6CE 45938 00 3 15 1 2 17 T S Steel 6CE 45978 00 3 15 1 4 18 T S Steel 6CE 45934 00 3 15 1 4 19 T S Steel 6CE 45970 10 3 15 20 T S Steel 6CE 45932 00 3 15 21 T S Steel 6CE 45972 10 3 14 3 4 22 T S Steel 6CE 45936 00 3 14 3 4 23 T S Steel 6CE 45974 00 Global model L150A L200A L250G US CA model Global model FL150A B FL200B FL200C FL200F FL200G FL225B FL22...

Page 83: ... ANZ model LF150A LF200A LF200B LF225A LF250A Blade Dia in Pitch in Mark Material Part number Remarks 4 15 21 TL S Steel 6BS 45B70 00 4 15 22 TL S Steel 6BS 45B72 00 4 15 23 TL S Steel 6BS 45B74 00 Global model 150A 200A 250G US CA model Global model F150A B F200B F200C F200F F200G F225B F225C F225F US CA ANZ model F150A F200A F200B F200CA F225A F225CA Global model F250A F250G F250G F250D F300B US...

Page 84: ...17 X S Steel 6AW 45972 10 3 15 1 2 19 X S Steel 6AW 45974 10 3 15 1 4 21 X S Steel 6AW 45976 10 3 15 1 4 23 X S Steel 6AW 45978 10 Global model FL350A US CA ANZ model LF350CB Blade Dia in Pitch in Mark Material Part number Remarks 3 16 1 4 15 XL S Steel 6AX 45970 10 3 16 1 4 17 XL S Steel 6AX 45972 10 3 15 1 2 19 XL S Steel 6AX 45974 10 3 15 1 4 21 XL S Steel 6AX 45976 10 3 15 1 4 23 XL S Steel 6A...

Page 85: ...Ventless 3 14 3 4 29 T1 S Steel 6CB 45976 00 Ventless Global model 55D 60F E60H 70B 75 85A E75B 90A 115B C US CA model Global model E115A 130 140B F40G FT50C FT50J FT60G F70A F75B C US CA model T50B T60B F70A F75A Global model F80B F90B F95A F100B F100D F115A US CA model F90A F115A Global model F115B US CA ANZ model F115B Blade Dia in Pitch in Mark Material Part number Remarks 3 13 1 2 17 K S Stee...

Page 86: ... C 130 140B Z150Q US CA model VZ150 Global model 150A 200A US CA model Blade Dia in Pitch in Mark Material Part number Remarks 3 14 20 P S Steel 6E5 45970 10 Special purpose 3 14 22 P S Steel 6E5 45976 10 Special purpose 3 14 24 P S Steel 6E5 45972 10 Special purpose 3 14 26 P S Steel 6E5 45978 10 Special purpose 3 14 28 P S Steel 6E5 45974 10 Special purpose ...

Page 87: ...E 40X 4 500 5 500 40V 50H 4 500 5 500 E48C E55C 55B 4 500 5 500 E60H 60F 4 500 5 500 70B 5 000 6 000 55D 75A E75B 75C 85A 90A 4 500 5 500 E115A 115B 115C 140B 4 500 5 500 130B 5 000 6 000 L 150A L 200A 4 500 5 500 Z150Q Z200P VZ150 4 500 5 500 L 250G 4 500 5 500 4 stroke engines Global Model US CA Model WOT range rpm F2A F2 5A F2 5A 5 250 5 750 F4B F4A 4 000 5 000 F5A F6C F6A 4 500 5 500 F8C FT8D ...

Page 88: ...the change of rpm varies due to the propeller type water type salt or freshwater boat type weight or hull shape etc The maximum engine RPM will increase when the outboard motor is trimmed out 4 stroke engines Global Model US CA ANZ Model WOT range rpm F FL115B F LF115B 5 300 6 300 F FL150A F LF150A 5 000 6 000 F FL150B 4 500 5 500 F150C F165A VF150A 5 000 6 000 F175A F FL200B F FL200C F FL200F F F...

Page 89: ...E SHUT OFF LANYARD CORD 3 32 PTT SWITCH PANEL 3 32 REMOTE CONTROL CABLES 3 33 SELECTING THE CABLE LENGTH 3 33 REMOTE CONTROL CABLES 3 33 ROUTING THE REMOTE CONTROL CABLES 3 34 REMOTE CONTROL THROTTLE CABLE FREE PLAY ADJUSTMENT 3 34 REMOTE CONTROL ATTACHMENT KIT 3 35 STEERING HOOK 3 39 STEERING GUIDE ATTACHMENT KIT 3 42 TIE BAR KIT 3 44 CONVENTIONAL WIRE HARNESS 3 45 SWITCH PANEL HARNESS 3 45 7 TO ...

Page 90: ...odels have Push To Open system However some following models have Pull To Open system The 10 pin connector is usually used for PTT and or PT Power Tilt models The 7 pin connector is for manual tilt models But F9 9J F9 9B FT9 9L T9 9B F15C F15A and F20B F20A have the 10 pin connector Install the remote control box so that there is sufficient clearance between steering wheel and remote control lever...

Page 91: ... m 15 ft wire harness 10 pin is attached to the remote control box For further information see the instruction P N 703 28199 03 or 33 in the package Part No Throttle Choke PTT Coupler Mount Remarks Push Pull 7 pin 10 pin 2 pin R L 703 48201 1B 1 1 1 1 703 48201 A6 1 1 1 703 48203 1A 1 1 1 1 For analog gauge only 703 48205 1B 1 1 1 1 1 703 48205 A7 1 1 1 1 703 48207 1B 1 1 1 1 1 For additional trim...

Page 92: ...REMOTE CONTROL TYPES AND APPLICATIONS 703 SIDE MOUNT REMOTE CONTROL DIMENSIONS 70 22 76 86 3 39 226 8 9 128 5 04 116 5 4 59 46 1 81 16 0 63 135 5 31 40 1 57 64 5 2 54 85 5 3 37 85 3 35 30 1 18 56 2 2 mm in ...

Page 93: ...remium or Standard type are also available to match the boat design cost etc 1 2 Switch panel and extension wire harness are required to connect to the engine 10 pin harness Throttle opening direction can be reversed Lever location can be changed to its opposite position For further information see the instruction P N 704 28199 P0 in the package Ref No Part No Throttle PTT Lever Remarks Push Pull ...

Page 94: ... 94 5 3 72 74 2 91 105 4 13 179 5 7 07 55 2 16 153 6 02 138 5 43 6 0 23 10 0 39 57 2 24 135 2 5 32 39 1 54 213 8 39 R3 mm in Cut out the shaded area 212 8 35 106 4 17 33 1 30 70 2 76 94 5 3 72 126 4 96 187 5 7 38 103 5 4 07 90 3 54 109 2 4 29 108 4 25 153 6 02 138 5 43 135 2 5 32 39 1 54 213 8 39 6 0 23 10 0 39 R10 mm in Cut out the shaded area ...

Page 95: ...ncorporated into the control box The mounting position can be selected from horizontal or inclined 30 degree up or down position depending on the boat design The ignition switch panel without engine shut off cord and 10 pin main harness are required to connect to the engine Throttle opening direction can be reversed For further information see the instruction in the package Ref No Part No Descript...

Page 96: ...lied bolts and nuts If the board is thicker than 20 mm 0 79 in make three 4 mm 5 32 in holes and use supplied screws 88 3 46 29 6 1 17 20 4 0 8 Max 30 1 18 52 3 2 06 198 3 7 81 54 2 2 13 251 9 88 201 7 91 67 6 2 66 123 4 84 89 3 5 60 1 2 37 13 0 51 28 6 1 12 99 3 89 12 0 47 77 3 03 60 1 2 36 46 5 1 83 32 8 1 29 30 26 12 0 120 3 0 41 8 1 64 42 1 65 Cut out the shaded area mm in ...

Page 97: ... be used only in conjunction with the genuine triple switch panel and Digital Network Gauge System 6Y8 Yamaha remote control cable Premier Series or equivalent cable Teleflex CC3300 is recommended for 6X5 remote control box Premier Series is handled by Yamaha Motor Corporation USA For further information see the instruction P N 6X5 28199 P0 included in the package Part No Throttle PTT Mount Remark...

Page 98: ...3 27 100 3 94 φ6 0 24 R3 0 12 251 9 88 18 0 71 252 9 92 267 10 51 N 32 R Max 67 Max 90 BOW F 32 7 5 Template Cut off shaded area Cut off shaded area If the mounting board is thinner than 20 mm 0 8 in make four 6 mm 0 24 in diameter holes and secure the remote control box with the supplied bolts and nuts If the supplied tapping screws are used make four 3 5 mm 0 14 in diameter holes mm in ...

Page 99: ...rol units cover single twin triple and quad engine applications For further information see the instruction which is included in the remote control package Quad engine RC is applicable to F LF225CA F LF250CA F LF300CA and F LF350CA B for US Ref No Part No Variation code Engine Single station Dual station Remarks Single Twin Triple Quad Main sta tion helm 2nd sta tion helm 1 6X6 48205 34 A 1 1 Sing...

Page 100: ...ove the black cap 2 Disconnect the white coupler and connect it to the black coupler 3 Attach the black cap to the white coupler for waterproofing If the re setting is wrong the engine will not start The RC unit with variation code A is not required for setting to select the engine BLK WHT BLK Cap Cap Br Br For previous DEC engine For previous DEC engine For new DEC engine initial setting For new ...

Page 101: ... variation Single engine application To be continued F N R T h r o t t l e r a n g e T h r o t t l e r a n g e 5 deg Shift range Shift range 22 5 deg 22 5 deg Max 67 deg Max 90 deg 225 8 86 35 1 38 170 6 69 128 5 04 182 7 17 mm in 106 4 17 Template single lever 132 5 20 145 5 71 59 2 32 62 2 44 5 5 0 22 Cut out shaded area Cut out shaded area ...

Page 102: ...132 5 20 145 5 71 102 4 02 105 4 13 5 5 0 22 Cut out shaded area Cut out shaded area mm in 172 6 77 Template same as twin engine Center RC ECM bracket ECM wire harness length Approx 1 5 m 5 ft 132 5 20 145 5 71 102 4 02 105 4 13 5 5 0 22 Cut out shaded are Cut out shaded area Cut out shaded area 208 8 19 149 5 87 41 1 61 116 4 57 100 3 93 ...

Page 103: ... 4 57 100 3 93 ECM for C PORT C STBD 6 0 24 132 5 20 145 5 71 105 4 13 102 4 02 172 6 77 Template for RC unit 6 0 24 R10 0 39 94 3 70 99 3 90 115 4 53 37 1 48 304 12 14 0 55 71 2 80 812 32 87 3 43 66 2 60 Template for PTT SW R L G G W P X X X L Y Or ECM wire harness length Approx 1 5 m 5 ft mm in ...

Page 104: ...will obtain smoother remote control operation without cable friction Rigging has been simplified because the mechanical cable installation and adjustment are not required Ignition switch panel P N 64D 82570 22 is required Dual station system is not acceptable For further information see the instruction which is included in the remote control unit package Part No Variation code Engine Mount Remarks...

Page 105: ...late Stop SW wire harness length Approx 2 m 6 5 ft ECM wire harness length Approx 1 5 m 5 ft 170 6 69 130 5 12 155 6 10 59 5 2 34 16 5 0 65 40 5 1 59 43 1 69 56 5 2 22 6 4 0 25 35 1 38 38 1 50 54 4 2 14 Make three 7 mm 9 32 in holes for mounting with bolts and nuts Drill 4 mm 5 32 in holes for tapping screws if the board is thicker than 20 mm 0 79 in 12 7 0 50 17 5 0 69 39 5 1 56 27 1 06 57 2 24 1...

Page 106: ...t model or Digital Network System 6Y8 2 6X6 82570 31 For Digital Network System 6Y8 Main station helm 3 6X6 82570 00 For Digital Network System 6Y8 2nd station helm 68 2 68 110 4 33 51 2 0 Cut out shaded area 25 5 1 0 54 2 12 5 6 0 22 93 3 66 44 5 1 75 24 3 0 95 1 2 mm in mm in P R B G Y L B Y G R Br W 140 5 51 355 13 98 B W W B 66 2 60 Cut out shaded area 114 4 49 53 2 09 12 0 47 97 4 3 83 49 4 1...

Page 107: ...scription 1 704 8257C 01 With choke switch 130 5 12 Cut out shaded area 51 2 0 25 5 1 0 68 2 68 113 4 49 24 0 94 24 0 94 52 4 2 06 5 5 0 22 140 5 51 86 3 39 Or Y Br P W B 3 mm in 20 0 79 16 0 63 1 mm in Max 4 0 16 B Y G R 140 5 51 355 13 98 3 5 Nm 0 35 kgf㨯m 2 6 ft㨯lb B W W B P R B G Y L Br W Max 4 0 16 101 3 98 ...

Page 108: ...em 6Y8 2nd helm 5 6X6 82570 60 For Digital Network System 6Y9 main station helm w o buzzer Requires No 3 6X6 82570 E0 For Digital Network System 6Y9 2nd station helm w buzzer 128 5 04 25 9 1 02 54 2 13 93 3 66 24 25 0 95 5 6 0 22 66 2 60 Cut out shaded area Cut out shaded area Cut out shaded area 113 4 45 25 0 98 138 5 43 154 6 06 50 1 97 66 2 60 54 2 13 5 5 0 22 Cut out shaded area 110 4 33 3 3 0...

Page 109: ...22 61 5 2 42 12 0 47 38 4 1 51 130 5 12 109 4 29 25 0 98 25 0 98 126 4 96 113 4 45 24 0 94 24 0 94 52 4 2 06 5 5 0 22 140 5 51 86 3 39 Or Y Br P W B Cut out shaded area Cut out shaded area Cut out shaded area 66 2 60 Cut out shaded area 114 4 49 53 2 09 12 0 47 97 4 3 83 49 4 1 94 54 2 13 5 6 0 22 100 4 00 3 4 5 mm in mm in mm in ...

Page 110: ... 4 6X6 82570 70 For Digital Network System 6Y9 main station helm w o buzzer Requires No 2 6X6 82570 F0 For Digital Network System 6Y9 2nd station helm w buzzer Cut out shaded area Cut out shaded area Cut out shaded area 128 5 04 25 9 1 02 24 25 0 95 93 3 66 54 2 13 5 5 0 22 110 4 33 145 5 71 510 20 08 370 14 57 130 5 12 Minimum mounting depth for reference Cut out shaded area 1 2 mm in mm in 66 2 ...

Page 111: ...ut out shaded area Cut out shaded area Cut out shaded area 167 6 57 25 0 98 25 0 98 113 4 45 24 0 94 24 0 94 52 4 2 06 5 5 0 22 mm in 140 5 51 86 3 39 Or Y Br P W B 3 4 mm in 55 2 17 Cut out shaded area 114 4 49 55 2 2 17 97 4 3 83 5 6 0 22 61 5 2 42 12 0 47 38 4 1 51 44 45 1 75 ...

Page 112: ...2570 J0 For Digital Network System 6Y9 2nd station helm P CP engine 6X6 82570 K0 For Digital Network System 6Y9 2nd station helm CS S engine 1 63 2 48 63 2 48 47 1 85 47 1 85 5 6 0 22 54 2 13 P CS SW PANEL EX P SW panel 1 CS SW panel has CS mark 63 2 48 63 2 48 47 1 85 5 6 0 22 54 2 13 47 1 85 CP S SW PANEL EX CP SW panel 1 S SW panel has S mark mm in mm in 116 5 4 59 9 0 35 140 5 51 665 26 2 1 1 ...

Page 113: ...G SWITCH 2 mm in EX P CP SW panel 450 17 7 12 0 47 5 6 0 22 87 3 43 61 5 2 42 28 3 1 11 70 4 2 77 55 2 17 38 4 1 51 44 5 1 75 The recognition letter such as P CP S CS is stamped on the surface protection film Cut out shaded area P Br L W Y L W Y P Br ...

Page 114: ...0 80 For Digital Network System 6Y9 2nd station helm Single engine application 4 6X6 82570 C0 For Digital Network System 6Y9 Multi engine application All engine start stop 63 2 48 63 2 48 47 1 85 47 1 85 54 2 12 5 6 0 22 63 2 48 63 2 48 47 1 85 47 1 85 54 2 12 5 6 0 22 116 5 4 59 69 5 2 74 9 0 35 P R B G Y L B Y G R B Y G R Br W 140 5 51 355 13 98 B To stop S W W 116 5 4 59 69 5 2 74 9 0 35 P R B ...

Page 115: ... TYPES AND APPLICATIONS IG SWITCH W PANEL 55 2 17 50 1 97 33 4 1 31 5 6 0 22 61 5 2 42 12 0 47 38 4 1 51 38 1 1 5 55 2 17 50 1 97 33 4 1 31 5 6 0 22 61 5 2 42 12 0 47 38 4 1 51 38 1 1 5 Br Y Br Br Br P Y 3 4 mm in mm in ...

Page 116: ...tion 1 704 82510 07 w bullet connectors for stop switch 2 6X3 8257B 01 w 2 pin coupler for stop switch For 6X3 and 6X7 RC Y P B W L Br G R 380 15 175 6 89 R Y G B P Y B W To stop SW To buzzer 355 14 140 5 51 B G Y R P B Br G R Y W L B W To stop SW Max 4 0 16 Max 4 0 16 1 2 mm in mm in ...

Page 117: ...e engine application 4 6X6 82570 V0 For Digital Network System 6Y9 Quad engine application only 63 2 48 63 2 48 9 0 35 W B 1000 39 4 47 1 85 47 1 85 54 2 12 5 6 0 22 63 2 48 63 2 48 9 0 35 1000 39 4 47 1 85 47 1 85 54 2 12 5 6 0 22 B W 1 2 3 4 mm in mm in mm in mm in Clearance 10 30 mm 0 39 1 18 in 53 2 07 1000 39 4 12 0 47 55 2 17 50 1 97 38 1 1 5 33 4 1 31 5 6 0 22 38 4 1 51 W W W B B B W W W B ...

Page 118: ... PANEL Ref No Part No Description 1 688 82575 10 w bullet connectors for stop switch 2 64D 82575 10 w 2 pin coupler for stop switch W B 250 9 84 16 0 63 1000 39 4 16 0 63 Max 4 0 16 Max 4 0 16 B W 1 2 mm in mm in 3 5 Nm 0 35 kgf m 2 6 ft lb 3 5 Nm 0 35 kgf m 2 6 ft lb ...

Page 119: ...station Single Twin Triple engine application 3 6X6 82570 L0 For Digital Network System 6Y9 Dual station Quad engine application only 1 2 3 mm in B B B G G G 66 2 60 49 1 93 68 2 68 51 2 01 5 5 0 22 110 4 33 100 3 94 G G G B B B 37 2 1 46 22 0 87 61 5 2 42 12 0 47 55 2 17 38 1 1 5 50 1 97 33 4 1 31 5 6 0 22 38 4 1 51 200 7 87 61 5 2 42 12 0 47 55 2 17 50 1 97 38 1 1 5 33 4 1 31 5 6 0 22 38 4 1 51 ...

Page 120: ...o Part No Description 1 6X3 81971 00 2 pin coupler bullet connector 2 6X3 81971 10 Bullet connector 2 pin coupler Part No Description 682 82556 00 Part No Description 688 82563 10 For PTT models 100 3 94 B W 100 3 94 B W B W W B 1 2 mm in mm in 1300 51 2 mm in G R L 960 37 8 10 0 39 19 2 0 76 TRIM TILT UP DOWN 62 2 44 ON ON 32 mm in ...

Page 121: ... will require differ ent routing therefore different lengths are required For example a thru transom boat is shown in the illustration below When the remote control cable is too long neutral adjustment may be difficult due to increased free play REMOTE CONTROL CABLES CABLE TYPE Yamaha remote control cables are available in lengths from 6 feet to 27 feet The cables uti lize 10 32 threaded ends If Y...

Page 122: ...e remote control lever into the neutral idle position For detailed procedure to install the remote control cables to the remote control box see the instruction which is supplied with the remote control unit or applicable service literature Adjust the inner cable free play as follows PUSH TO OPEN TYPE 1 Pull out the inner cable by the force of 15 N 1 5 kgf 3 lb to remove the cable free play 2 Set t...

Page 123: ...uts is not mentioned in the figure use standard torque as follows To be continued General torque table Bolt size Nm kgf m lb ft M5 5 0 5 4 M6 8 0 8 6 M8 18 1 8 13 Part No 6G1 48501 50 Global model 6C 8C US CA model Part No 6AH 48501 00 Global model F9 9H F15C F20B F20C US CA model F15A F20A ...

Page 124: ...Part No 60R G8501 00 Global model F8C FT8D US CA model F8A Part No 63V 48501 00 Global model 9 9F 15F US CA model Part No 655 48501 10 Global model E8D EK8D US CA model For ball post Part No 6DR 48501 00 Global model F9 9J FT9 9L US CA model F9 9B T9 9B ...

Page 125: ...d Part No 6BL 48501 00 Global model F25D US CA model F25A Part No 6L2 48501 11 Global model 20D 25N US CA model Part No 689 48501 21 4D Global model E 25B 25X E 30H US CA model For ball post STR guide Part No 6J8 48501 03 Global model 30D US CA model ...

Page 126: ...3 38 REMOTE CONTROL ATTACHMENT KIT Part No 66T 48501 01 Global model E 40X US CA model ...

Page 127: ... 9H F15C F20B F20C US CA model F15A F20A For STR guide Part No 6L2 48511 00 Global model 20D 25N US CA model For STR guide Part No 65W 48511 01 Global model F20D F25D FT25F F30B F40F US CA model F25A T25A F30A F40A Global model F40H F50H FT50J F60F FT60G US CA model F50B T50B F60B T60B Global model F70A F40G E 40X US CA model F70A For STR guide Part No 676 48511 02 Global model E40J E40G EK40J EK4...

Page 128: ...F90B F100D US CA model F75A F90A For STR guide Part No 688 48511 12 Global model 75A 85A 75C 90A US CA model For STR guide Part No 68V 48511 01 Global model F75C F95A F100B F115A US CA model F115A For STR guide Part No 676 48511 02 Global model 6C 8C E8D EK8D US CA model For ball post Part No 6J8 48511 01 Global model 30D US CA model For ball post STR guide ...

Page 129: ...8510 12 Global model 6C 8C E8D EK8D E 25B US CA model Global model 25X E 30H US CA model For rope Part No 6EK 61350 00 Global model F115B US CA ANZ model F115B 115B Part No 6G8 48511 00 Global model 9 9F 15F US CA model For rope Part No 69G 48511 10 Global model FT8D FT9 9L US CA model T9 9B For linkage to main engine ...

Page 130: ...15F E9 9D E15D US CA model Part No 68T 61350 10 Global model F8C FT8D F9 9J FT9 9L US CA model F8A F9 9B T9 9B Part No 6AH 61350 00 Global model F15C F20B F20C US CA model F15A F20A 1 1 1 Part No 689 61350 02 Global model E 25B E 30H 30D EK40J E40G US CA model Part No 63D 61350 00 Global model 40V 50H FT50C F50D US CA model Part No 65W 61350 00 Global model F40H F50H FT50J F60F FT60G US CA model F...

Page 131: ... CA model Part No 67F 61350 00 Global model F75B F80B F90B F100D US CA model F75A F90A 1 1 1 Part No 688 61350 10 Global model 60F 70B 75C 90A 75A US CA model Global model 85A E60H US CA model Part No 6E5 61350 02 Global model F75C F95A F100B US CA model Global model 115 250 F115 F300 V6 US CA model Part No 6EK 61350 00 Global model F115B US CA ANZ model F115B 1 1 1 ...

Page 132: ...3 44 TIE BAR KIT This kit is used to link the 2 engines in twin engine application Adjustable distance 600 mm 23 6 in 800 mm 31 5 in Part No 6E5 61301 01 Global model 40 250 F30 F300 V6 US CA ANZ model ...

Page 133: ...Remarks 688 82586 50 5 m 16 ft Without PTT Part No Length L Remarks 688 8258A 50 5 m 16 ft 688 8258A 60 6 m 19 ft 688 8258A 70 7 m 23 ft 6K1 8258A 40 8 m 26 ft 61B 8258A 01 9 5 m 32 ft L P G Br W R B P W L R To S W panel G Br B L R Y G Lg P Br B L W Sb P W L R G Br B Y R R Sb Lg Br B Br To S W panel To 704 6X3 RC box L Part No Length L Remarks 703 8258A 00 0 5 m 2 ft Part No Length L Remarks 688 8...

Page 134: ...t 6X6 8258A 20 8 m 26 ft 6X6 8258A 30 10 m 32 ft 6X6 8258A 40 12 m 38 ft Ref No Part No Length L Remarks 1 6X6 8258A A1 5 m 16 ft For previous DEC unit 6X6 8258A C1 8 m 26 ft 6X6 8258A E1 12 m 38 ft 2 6X6 8258A G1 5 m 16 ft For new DEC unit 6X6 8258A H1 8 m 26 ft 6X6 8258A J1 12 m 38 ft L B R L B R W W B W R W Y R B Br L R B W B R L B R W W B W R W Y R B Br L R B W B R B R B W B R B R B W L W L W ...

Page 135: ...us main switch Part No Length L Remarks 6X6 8258A B1 5 m 16 ft For DEC unit 6X6 8258A D1 8 m 26 ft 6X6 8258A F1 12m 38 ft Part No Length L Remarks 6X6 8258A R0 5 m 16 ft For new DEC unit 6X6 8258A S0 8 m 26 ft 6X6 8258A T0 12 m 38 ft Part No Length L Remarks 6X6 8258A L0 150 mm 6 in For new DEC unit R Or R Y Or R R R R Y 2nd RC Main RC L W L X R Y X X X Or X R R R R W B X R Y X X X Or X R R R R Or...

Page 136: ...helm new DEC and 2nd helm previous start stop SW Twin engine application Part No Length L Remarks 6X6 8258A M0 200 mm 8 in For 2nd station helm Single engine application Part No Length L Remarks 6X6 8258A N0 240 mm 9 in For 2nd station helm Twin engine application Y Y W Br X B P W X X B X X P Br L To 2nd helm DEC To 2nd helm SW panel X P Br X P Br Y Y Y W Br X B P W X W B X B Y W Br X B P L P S To...

Page 137: ...2nd helm new DEC and 2nd helm previous start stop SW Triple engine application Part No Length L Remarks 6X6 8258A P0 240 mm 9 in For 2nd station helm Triple engine application X P Br X P Br Y Y X P Br Y Y W Br X B P Y W Br X B P Y W Br X B P W W W B B B L P S C To 2nd helm DEC To 2nd helm SW panel ...

Page 138: ...MEMO ...

Page 139: ...IAGRAM FOR US 4 12 MULTI FUNCTION TILLER HANDLE KIT FOR JAPAN 4 13 WIRING DIAGRAM FOR JAPAN 4 15 EXPLODED DIAGRAM FOR JAPAN 4 16 MULTI FUNCTION TILLER HANDLE CONTENTS FOR OTHERS 4 17 TILLER HANDLE GROMMET DESCRIPTION 4 17 MULTI FUNCTION TILLER HANDLE KIT FOR EU ANZ 4 18 HANDLE IMMOBILIZER KIT CONTENTS 4 22 WIRING DIAGRAM FOR EU ANZ 4 23 STEERING FRICTION CONTENTS 4 24 ...

Page 140: ... FUNCTION TILLER HANDLE KIT FOR US Two kinds of the size for handle extension bracket four kinds of the length for 10 pin wire harness and some kinds of the length for control cables are prepared to install the handle according to the various engine specifications The tiller handle kit only one specification is prepared for F40 to F115 and 50 to 90 engines The fitting kit is prepared for each engi...

Page 141: ...09 Part name Part No Q ty Remarks Tiller handle ASSY 6X4 42101 04 1 With PTT switch Top Requires fitting kit Setup manual 6X4 2819K 15 1 English Part name Part No Q ty Remarks Tiller handle ASSY 6X4 42101 25 1 With PTT switch Top locknut 90185 10027 2 M10 Steering friction ASSY 65W 42508 00 1 Setup manual 6X4 2819K 15 1 English ...

Page 142: ...3 83557 00 1 65 mm 2 6 in Stay 6X4 24364 00 1 Ext bracket Long 6X4 42121 11 8D 1 92 mm 3 6 in Protector 6X4 42735 00 1 10 pin main harness 6X4 82586 20 1 1250 mm 49 in Stud bolt 90116 10062 2 Bolt 90119 08M74 2 locknut 90185 08057 2 locknut 90185 10027 4 M10 Washer 90201 08M01 2 Corrugated tube 90447 22007 1 230 mm 9 1 in Clamp 90464 09M42 1 Clamp 90465 13M24 5 Clamp 90465 13M30 1 Clip 90468 10005...

Page 143: ...G 42508 10 1 Stud bolt 90116 10063 2 Locknut 90185 10027 2 M10 Bracket 6EK 42121 00 1 Shift cable 6EK 48321 00 1 820 mm 33 5 in Clip 90468 10005 2 Cable clamp 63D 48538 00 2 Throttle cable 6EK 26301 00 1 710 mm 29 1 in Clamp 90464 09M42 1 10 pin main harness 6X4 82586 10 1 950 mm 37 4 in Clamp 90465 13M24 1 Troll RPM switch assy 6X4 81860 00 1 ...

Page 144: ...Ext bracket Short 6X4 42121 00 8D 1 45 mm 1 8 in Protector 6X4 42735 00 1 Troll RPM switch ASSY 6X4 81860 00 1 10 pin main harness 6X4 82586 20 1 1250 mm 49 in Stud bolt 90116 10031 2 M10 70 mm Bolt 90119 08M74 2 locknut 90185 08057 2 locknut 90185 10027 2 M10 Washer 90201 08M01 2 Corrugated tube 90447 22007 1 230 mm 9 1 in Clamp 90464 09M42 1 Clamp 90465 13M24 5 Clamp 90465 13M30 1 Clip 90468 100...

Page 145: ... 82586 10 1 1250 mm 49 in Bolt 90109 06M88 2 locknut 90185 10027 2 M10 Clamp 90464 09M42 1 Clamp 90465 13M36 1 Clip 90468 10005 2 Washer 92990 06100 2 Friction piece 65W 42528 00 2 Friction plate 1 67C 42525 00 1 Steering lock knob 67C 42561 00 1 Steering lock shaft 67C 42562 00 1 Tilt lever cover 689 43633 00 1 Friction plate 3 6C5 42527 00 1 locknut 90185 10M14 1 Washer 90201 106M5 1 Plate washe...

Page 146: ... 1 950 mm 37 in Bolt 90109 06M88 2 locknut 90185 10027 2 M10 Clamp 90464 09M42 1 Clamp 90465 13M36 1 Clip 90468 10005 2 Washer 92990 06100 2 Friction piece 65W 42528 00 2 Friction plate 1 67C 42525 00 1 Friction plate 3 67C 42527 03 1 Steering lock knob 67C 42561 00 1 Steering lock shaft 67C 42562 00 1 Tilt lever cover 68943 63300 1 locknut 90185 10M14 1 Washer 90201 106M5 1 Plate washer 90202 10M...

Page 147: ...1 1 Clamp 90465 13M36 2 Clip 90468 10005 2 Bolt 97595 08540 1 Friction shaft 66342 51800 1 Friction piece 66342 52800 1 Rod 69242 51501 1 Wing nut 90175 06003 1 locknut 90185 08057 2 Washer 92990 08600 2 Bolt 97080 06035 1 Part name Part No Q ty Remarks Throttle cable 6H3 26301 01 1 530 mm 21 in Shift cable 6H3 48321 11 1 610 mm 24 in Cable clamp 63D 48538 00 2 Grommet 2 6H3 42725 30 1 Ext bracket...

Page 148: ...0 2 Clamp 63D 82361 00 1 Grommet 1 6H4 42724 20 1 10 pin main harness 6X4 82586 00 1 700 mm 26 in Screw 90161 06M00 1 M6 25 mm locknut 90185 10027 2 M10 Washer 90201 08M01 2 Collar 90387 06M26 1 Clamp 90464 09M42 1 Clamp 90465 13M36 1 Clip 90468 10005 2 Bolt 97595 06516 2 Bolt 97595 06535 1 Bolt 97595 08550 2 Friction plate 2 63D 42526 00 1 Friction plate 3 63D 42527 00 1 Friction piece 63D 42528 ...

Page 149: ...er 6Y5 8350T 90 Neutral SW PTT SW Troll RPM SW 1 Buzzer Stop SW 1 Depends on the engine specification 2 1 5 m 5 ft extension wire harness 6Y5 8356N 00 is available 2 R Sb Lg P Y R Sb Lg G B Y L R Y R Y B R Y G Br Br W B B R R Y Y G R G B Y L G R Lg P Br B Sb W Y Gy G P G R Gy G W P G R P G R Gy G B W L O W To ENGINE X Y Br P W Lg B G R Sb Y Br P W Lg B G R Sb Tiller handle assembly ...

Page 150: ...4 12 6X4 MULTI FUNCTION TILLER HANDLE EXPLODED DIAGRAM FOR US EX F50B F60B F70A ...

Page 151: ...xt bracket Short 6X4 42121 00 8D 1 45 mm 1 8 in Protector 6X4 42735 00 1 Stud bolt 90116 10031 2 Bolt 90119 08M74 2 locknut 90185 08057 2 locknut 90185 10027 2 M10 Washer 90201 08M01 2 Corrugated tube 90447 22007 1 230 mm 9 1 in Clamp 90465 13M24 5 Clamp 90465 13M30 1 Bolt 97595 06516 2 Bolt 97595 08525 2 Friction plate 3 63D 42527 00 1 Friction piece 63D 42528 00 2 Steering lock knob 67G 42561 00...

Page 152: ...00 2 Friction plate 1 67C 42525 00 1 Steering lock knob 67C 42561 00 1 Steering lock shaft 67C 42562 00 1 Tilt lever cover 689 43633 00 1 Friction plate 3 6C5 42527 00 1 locknut 90185 10M14 1 Washer 90201 106M5 1 Plate washer 90202 10M56 1 Washer 90209 10M26 1 Collar 90387 05053 1 Collar 90387 05054 1 Nut 95380 05600 1 Bolt 97595 05520 1 Setup manual 6X4 2819K 04 1 Japanese Part name Part No Q ty ...

Page 153: ...utral SW PTT SW Troll RPM SW 1 Buzzer Stop SW To ENGINE R Sb Lg P Y R Sb Lg Br Br W B Y Br P W Lg B G R Sb Y Br P W Lg B X R Sb G R Lg P Br B X Sb W Y Gy G P G R X P B X P W P G R Gy G B W L O W Warning indicators Y Y 1 Depends on the engine specification Tiller handle assembly ...

Page 154: ...4 16 6X4 MULTI FUNCTION TILLER HANDLE EXPLODED DIAGRAM FOR JAPAN EX F50H F60F F70A ...

Page 155: ...ion Regarding the tiller handle component parts information see the applicable years model parts cata log TILLER HANDLE GROMMET DESCRIPTION Troll RPM switch Depends on the engine specification LED indicators Overheat warning Oil warning PTT switch Top Warning indicator lead 10 pin main harness Troll RPM switch Throttle cable Shift cable Immobilizer harness ...

Page 156: ... Shift cable 67C 48321 11 1 Throttle cable 69W 26301 00 1 Cap 6X4 42728 00 1 For PTT SW Troll rpm SW ASSY 6X4 81860 00 1 Wire harness 6X4 82586 10 1 Wire lead 6X4 83653 20 1 L 700 mm 27 6 in Bolt 90109 06M88 2 locknut 90185 10027 2 M10 Clamp 90464 09M42 1 Clamp 90465 13M36 1 Clip 90468 10005 2 Washer 92990 06100 2 Friction piece 65W 42528 00 2 Friction plate 1 67C 42525 00 1 Friction plate 3 67C 4...

Page 157: ...lead 6X4 83653 20 1 L 700 mm 27 6 in Bolt 90109 06M88 2 locknut 90185 10027 2 M10 Clamp 90464 09M42 1 Clamp 90465 13M36 1 Clip 90468 10005 2 Washer 92990 06100 2 Friction piece 65W 42528 00 2 Friction plate 1 67C 42525 00 1 Steering lock knob 67C 42561 00 1 Steering lock shaft 67C 42562 00 1 Tilt lever cover 689 43633 00 1 Friction plate 3 6C5 42527 00 1 locknut 90185 10M14 1 Washer 90201 106M5 1 ...

Page 158: ... 1 Bracket 6X4 42121 00 8D 1 45 mm short Protector 6X4 42735 00 1 Troll rpm SW ASSY 6X4 81860 00 1 Wire harness 6X4 82586 20 1 1250 mm 49 2 in Wire lead 6X4 83653 00 1 L 1250 mm 49 2 in Stud bolt 90116 10031 2 Bolt 90119 08M74 2 locknut 90185 08057 2 locknut 90185 10027 2 M10 Washer 90201 08M01 2 Corrugated tube 90447 22007 1 230 mm 9 1 in Clamp 90464 09M42 1 Clamp 90465 13M24 5 Clamp 90465 13M30 ...

Page 159: ...00 1 Bracket 6X4 42121 11 8D 1 92 mm Long Protector 6X4 42735 00 1 Wire harness 6X4 82586 20 1 1250 mm 49 2 in Wire lead 6X4 83653 00 1 L 1250 mm 49 2 in Stud bolt 90116 10062 2 Bolt 90119 08M74 2 locknut 90185 08057 2 locknut 90185 10027 4 M10 Washer 90201 08M01 2 Corrugated tube 90447 22007 1 230 mm 9 1 in Clamp 90464 09M42 1 Clamp 90465 13M24 5 Clamp 90465 13M30 1 Clip 90468 10005 2 Bolt 97595 ...

Page 160: ...ud bolt 90116 10063 2 Locknut 90185 10027 2 M10 Bracket 6EK 42121 00 1 Shift cable 6EK 48321 00 1 820 mm 33 5 in Clip 90468 10005 2 Cable clamp 63D 48538 00 2 Throttle cable 6EK 26301 00 1 710 mm 29 1 in Clamp 90464 09M42 1 10 pin main harness 6X4 82586 10 1 950 mm 37 4 in Clamp 90465 13M24 1 Troll RPM switch assy 6X4 81860 00 1 Part name Part No Q ty Remarks Wire harness 6Y5 83553 M0 1 2 5 m 8 ft...

Page 161: ... B R R Y Y G B R Y G R R Y Y Y L L W B Y Immobilizer unit Ignition SW Stop SW Warning indicators PTT SW Troll RPM SW To ENGINE Tiller handle assembly Neutral SW Buzzer P X B X L R W X B X L R W Pigtail bus wire Main bus wire Pigtail bus wire w power lead 6Y8 82117 00 Hub Hub X X Pigtail bus wire 0 3 m 1 ft Main bus wire 0 3 m 1 ft Hub Immobilizer unit w EXT wire harness 3 7 m 12 ft YDIS coupler R ...

Page 162: ...kgf m lb ft M10 locknut 4 0 4 3 M6 bolt 8 0 8 6 M5 bolt 5 0 5 4 Part No 6AH 42508 01 for manual tilt 6AH 42508 11 for power tilt Global model F9 9H F15C F20B F20C US CA model F15A F20A Part No 65W 42508 00 Global model F25D FT25F US CA model F25A B T25A 3 Nm 0 3 kgf m 2 2 lb ft Part No 67C 42508 04 Global model F30B F40F US CA model F30A F40A Part No 68T 42508 02 Global model F8C FT8D US CA model ...

Page 163: ...l F FL115B US CA ANZ model F LF115B 18 Nm 1 8 kgf m 13 lb ft 20 Nm 2 0 kgf m 15 lb ft 20 Nm 2 0 kgf m 15 lb ft 18 Nm 1 8 kgf m 13 lb ft 18 Nm 1 8 kgf m 13 lb ft Use this hole for F115A F100B F95A and F75C Part No 6C5 42508 01 Global model F40H F50H FT50J F60F FT60G US CA model F50B T50B F60B T60B Part No 692 42508 01 Global model 60F 70B 75C 90A US CA model Part No 6E5 42508 01 Global model E115A ...

Page 164: ...MEMO ...

Page 165: ...5 10 WATER PRESSURE DAMPER OP 5 10 SPEEDOMETER TUBE ROUTING 5 11 DIGITAL SPEEDOMETER SET UP 5 11 FUEL MANAGEMENT GAUGE 5 12 FUEL MANAGEMENT GAUGE TYPES AND APPLICATIONS 5 12 FUEL MANAGEMENT GAUGE DIMENSIONS 5 13 FUEL SENSOR INSTALLATION 5 14 WIRING DESCRIPTION 5 15 FUEL MANAGEMENT GAUGE SET UP 5 17 FUEL MGT GAUGE WITH SPEEDOMETER SET UP 5 17 ANALOG TRIM METER 5 18 ANALOG TRIM METER APPLICATIONS 5 ...

Page 166: ...THE COOLANT TEMP LEAD COOLANT PRESS TUBE 5 25 SENSOR ATTACHMENT INSTALLATION AND ROUTING 5 26 HOUR METER 5 27 HOUR METER APPLICATIONS 5 27 HOUR METER DIMENSIONS 5 27 WIRING THE MECHANICAL HOUR METER 5 28 WIRING THE DIGITAL HOUR METER 5 28 VOLTAGE METER 5 29 VOLTAGE METER TYPES AND APPLICATIONS 5 29 VOLTAGE METER DIMENSIONS 5 29 WIRING THE VOLTAGE METER 5 29 FUEL METER 5 30 FUEL METER TYPES AND APP...

Page 167: ...IM AND OIL LEAD 5 34 COMBINATION TRIM AND OIL LEAD 5 34 CONVERSION HARNESS 1 5 35 FUEL MANAGEMENT GAUGE HARNESS 5 35 LIGHTING COIL EXTENSION HARNESS 5 35 RECTIFIER KIT 5 35 WIRING DIAGRAMS 5 36 WIRE COLOR CODE 5 36 DIGITAL METER 6Y5 5 37 ANALOG METER 6Y7 5 42 INTERCHANGEABILITY BETWEEN TACHOMETER AND ENGINE up to 2006 and after 2007 5 44 RIGGING GROMMET DESCRIPTION 5 47 ...

Page 168: ...hole at the desired position 3 Remove the fitting plate from the meter fit the meter into the panel and install the fitting plate over the mounting studs 4 Place the washers over the studs and then evenly tighten the mounting nuts until the meter can no longer be rotated by hand 5 Connect the wire harnesses to the gauges and secure them into a boat If the gauge is mounted onto a 13 mm 0 5 in or th...

Page 169: ...nect the relay P N 6Y5 81950 02 If the current tachometer does not fit the older engine use the wire harness adapter which is shown in page 5 44 Ref No Description Part No Applicable model 1 Without indicators BLK panel 6Y7 83540 20 Pre mixed 9 9 250 FT8 T8 F9 9 F25 FT T25 Without indicators WHT panel 6Y7 83540 30 2 With 3 oil indicators BLK panel 6Y7 83540 00 250G L250G With 3 oil indicators WHT ...

Page 170: ...MENT 1 Remove the rubber grommet 1 from the back of meter 2 Turn the rotating switch 2 with a slotted head screwdriver to the required position 3 Reinstall the grommet Description Applicable model 4 pole 6 15 55B E 40G E40J E48C E55C EK40G EK40J 6 pole 20D 25N 30D 40V 50H 60F 70B E 25B EK25B E 30H E 40X E60H F8C F8A FT8D F9 9J F9 9B 12 pole 55D 75A 75C 85A 90A V4 V6 E75B F15 6AG F250 1 93 3 66 11 ...

Page 171: ... If the current tachometer does not fit the older engine use the wire harness adapter which is shown on page 5 44 DIGITAL TACHOMETER DIMENSIONS Ref No Description Part No Applicable model 1 Multifunction 6Y5 8350T 04 250G L250G 2 Multifunction w o Check engine and Water in fuel indicators 6Y5 8350T 91 Above 40 3 cyl w oil injection PTT except 250G L250G Above F30 w PTT 1 1 2 1 2 3 4 5 TACH x100 r ...

Page 172: ... Also the selection of the engine type and the trim sensor type is required POLE NUMBER ADJUSTMENT 1 Remove the rubber grommet from the back of the meter 2 Set the toggle dipswitches in the chart as shown 3 Reinstall the grommet The switch position in the illustration shows the initial setting Description Applicable model 6 pole 40V 50H 60F 70B 12 pole 75C 90A V4 V6 F30 F250 Mechanical RC No SW 1 ...

Page 173: ...fuel tank level and warning information for low fuel level and abnormal battery voltage The speed can be calibrated for mph km h and knots SPEEDOMETER TYPES AND APPLICATIONS Ref No Description Part No Applicable model 1 Digital multifunction 6Y5 83570 S6 Above 40 3 cyl Above F30 Mechanical RC 6Y5 83500 30 For Yamaha manufactured boats Japan 2 Analog BLK panel 0 75 mph 20 120 km h 6Y7 83510 00 Abov...

Page 174: ... between the gauge and water tube is recommended under fol lowing condition To reduce a risk if water has leaked at connector end causing the gauge damage The pointer of analog gauge is wiggled if water pressure pulsates 93 3 66 11 2 0 44 52 2 05 41 9 1 65 84 5 3 33 97 3 82 8 5 0 33 65 5 2 59 210 8 27 25 0 98 R Y B L W B 84 5 3 33 Digital Analog mm in Clamp 90465 11M10 Water Pressure Damper 6Y5 83...

Page 175: ... engine has been mounted in an elevated position it may be necessary to use the optional speed sensor to obtain a correct reading DIGITAL SPEEDOMETER SET UP 1 Remove the rubber grommet from the back of the meter 2 Set the toggle dipswitches in the chart as below 3 Reinstall the grommet The switch position in the illustration shows the initial setting which is the mph display and ABYC fuel sensor C...

Page 176: ...Ref No Description Part No Applicable model 1 Fuel mgt gauge kit 1 For single engine 6Y5 W0088 54 Above 115 Above F115 Mechanical RC Fuel mgt gauge kit 2 For twin engine 6Y5 W0088 65 2 Fuel mgt gauge with speedometer 6Y5 83500 40 Description Part No Q ty Remarks Kit 1 Kit 2 Fuel mgt gauge 6Y5 8350F 01 1 1 w 3 prong connector EXT wire harness 6Y5 83553 F1 1 1 8 m 26 ft Fuel flow sensor 6Y5 85752 02...

Page 177: ...uge Ref No 1 Fuel mgt gauge with speedometer Ref No 2 97 3 82 8 5 0 33 25 0 98 65 5 2 58 84 5 3 33 310 12 2 210 8 27 Pu Or Or Pu W W R B R Y B L G G W X R W B mm in 97 3 82 8 5 0 33 25 0 98 65 5 2 58 16 9 0 66 84 5 3 33 310 12 2 210 8 27 Pu Or Or Pu W B R Y B L W X X W X B mm in ...

Page 178: ...utboard motor 4 Secure all fuel hose ends with a hose clamp with good anti corrosion performance For twin engine application refer to Wiring diagram in this chapter See the installation manual in the package for further information IN UP OUT To extension wire lead Water separator Market obtainable B Pu S Or Fuel flow sensor Fuel valve IN OUT Primer bulb Clamp Clamp Fuel tank Nipple1 4 18NPT Market...

Page 179: ...om eter G W To the green wire from PORT digital ta chometer for twin motor installations B To the ground L Y To digital speedometer to the same power source Coupler A To the extension wire lead for the fuel flow sensor Coupler B To the digital speedometer or an NMEA 0183 compatible GPS unit Pu Or Or Pu W W R B R A B Y B L G G W X R W B To light switch R 12 volt W To fuel level sensor Fuel tank B T...

Page 180: ...m a GPS unit 1 Connect the optional signal lead P N 6Y5 85721 F0 to an NMEA 0183 compatible GPS unit 2 Connect the signal lead to the fuel management gauge 3 Connect the ground lead for GPS and fuel management gauge with speedometer to the same ground set mode TTL ECON SYNC l h gph km l mpg FUEL MANAGEMENT YAMAHA P S set mode TRIP TIME BATT km h knot mph km mile SPEED YAMAHA GPS Speedometer B 2 6Y...

Page 181: ...between the actual amount and meter reading For example Actual amount of fuel used 50 gallons Fuel management gauge indicates 51 gallons Different 1 gallon 1 gallon 50 gallons 0 02 or 2 FUEL MGT GAUGE WITH SPEEDOMETER SET UP For 6 line switches 1 see the above instruction Switch 6 is not used For 4 line switches 2 see DIGITAL SPEEDOMETER SET UP on page 5 11 SW 1 ON OFF ON OFF ON OFF ON OFF SW 2 ON...

Page 182: ... 40 3 cyl w PTT 250G L250G Bullet connector BLK panel 6Y7 83670 40 Above 40 3 cyl w oil injection PTT except 250G L250G Above F30 w PTT 1 T25 2 Using as a set with tachometer 6Y7 83540 80 2 4 pin coupler WHT panel 6Y7 83670 20 Premixed 40 3 cyl 225 w PTT 250G L250G Bullet connector WHT panel 6Y7 83670 50 Above 40 3 cyl w oil injection PTT except 250G L250G Above F30 w PTT 1 T25 2 Using as a set wi...

Page 183: ...URE METER APPLICATIONS ADDITIONAL PARTS REQUIREMENTS COOLANT PRESSURE METER DIMENSIONS COOLANT PRESS ATTACHMENT INSTALLATION The method for installing the coolant pressure attachment is the same as the coolant temperature sensor See the installation instruction to the sensor in the coolant temperature meter on page 5 21 Ref No Description Part No Applicable model 1 kPa Black panel 6Y7 83660 00 Abo...

Page 184: ...re either the coolant temperature meter or the coolant pressure meter can be used for one engine However on V4 V6 F150 and F200 L4 models both meters can be used for one engine COOLANT TEMP METER TYPES AND APPLICATIONS ADDITIONAL PARTS REQUIREMENTS COOLANT TEMP METER DIMENSIONS Ref No Description Part No Applicable model 1 Black panel 6Y7 83590 00 Above 40 3 cylinder Above F25 FT T25 Mechanical RC...

Page 185: ...w gasket After installing the sensor attachment check for water leakage 40V 50H E48C 55B 60F 70B 75C 90A 75A 85A V4 V6 NOTICE Install the coolant pressure attachment on the port side If it is installed on the star board side the tube could cause damage by hard bending Tightening torque N m kgf m ft lb Sensor attachment M14 20 2 0 15 1 2 1 2 1 2 1 2 1 1 2 Coolant temp sensor 2 Coolant press attachm...

Page 186: ...cable holder Along port side bottom cowling Add a clamp to oil tank mount bolt to secure tube Same height as oil tank Secure with cable holder Along port side bottom cowling Add a clamp to oil tank mount bolt to secure tube Same height as oil tank Through the stopper base Secure with cable holder Through the fuel filter base Same height as thermostat cover Through the fuel pump stopper base Secure...

Page 187: ...50H F50B FT50J T50B F60F F60B FT60G T60B F70A F70A F40G Only one of the coolant press attachment or coolant temp sensor can be installed even if the engine has two points for installation Coolant pressure attachment Coolant temp sensor Coolant temp sensor or coolant pressure attachment Coolant temp sensor or coolant pressure attachment Coolant pressure attachment Coolant temp sensor ...

Page 188: ...lant press attachment or coolant temp sensor can be installed F75B F75A F80B F90B F90A F100D F75C Remove the negative battery cable and oil dip stick then put a rag on the oil filler hole to pre vent dust etc from falling into the oil sump Coolant temp sensor or coolant pressure attachment Coolant temp sensor Coolant press attachment ...

Page 189: ...2 7L F150C VF150A F165A F175A F200 L4 2 8L ROUTING THE COOLANT TEMP LEAD COOLANT PRESS TUBE F150 L4 2 7L 1 2 1 2 Coolant temp sensor Coolant press attachment 2 Coolant temp sensor 2 Coolant press sensor Coolant temp lead Coolant press tube Coolant press tube Secure coolant temp lead first with clamp Secure with clamp ...

Page 190: ...ION AND ROUTING F200 F225 F250 V6 Mechanical RC w Variable Camshaft Timing Secure with clamp Coolant temp sensor Coolant temp lead Coolant press tube Coolant temp lead Coolant press tube Coolant temp lead Coolant temp sensor Coolant temp sensor Coolant temp sensor Coolant press Coolant press attachment attachment Coolant press attachment ...

Page 191: ...ffers on each hour meter and YDIS therefore the elapsed time is not always equal on their equipment HOUR METER APPLICATIONS HOUR METER DIMENSIONS Ref No Description Part No Applicable model 1 Mechanical 6Y5 83504 01 All electrical start models 2 Digital Black panel 6Y7 83504 00 Digital White panel 6Y7 83504 10 2 1 7 5 0 3 34 5 1 36 31 5 1 24 52 2 05 62 2 44 60 2 36 11 0 43 71 5 2 81 33 1 3 52 2 05...

Page 192: ...selected by connecting wires Y Y B B B L Batt 12V Battery GND IG switch Lamp switch Hour meter L IG switch Batt 12V GND Battery Lighting Coil alternator Hour meter Positive Negative Tach signal Y Y B B G G IG switch Batt 12V GND Battery Hour meter Positive Negative Power signal Y Y B B G COUNTING TIME WHILE ENGINE IS RUNNING COUNTING TIME WHILE IG SWITCH IS ON ...

Page 193: ...LTAGE METER DIMENSIONS WIRING THE VOLTAGE METER Ref No Description Part No Applicable model 1 DC 12 volt power supply Black panel 6Y7 83503 00 All electrical start models 2 DC 12 volt power supply White panel 6Y7 83503 10 1 2 60 2 36 11 0 43 46 6 1 83 13 7 0 54 52 2 05 mm in Y B B L Battery IG switch Voltage meter Batt 12V Y B Lamp switch L ...

Page 194: ...ONS WIRING THE FUEL METER Ref No Description Part No Applicable model 1 For Yamaha sensor 5 105 Ω Black panel 6Y7 85750 00 All electrical start models For ABYC sensor 30 240 Ω Black panel 6Y7 85750 10 2 For Yamaha sensor 5 105 Ω White panel 6Y7 85750 20 For ABYC sensor 30 240 Ω White panel 6Y7 85750 30 2 1 60 2 36 11 0 43 46 6 1 83 13 7 0 54 52 2 05 mm in L B W Fuel sensor Yamaha ABYC others Batte...

Page 195: ...ioned the lamp will light CHARGE WARNING UNIT TYPES AND APPLICATIONS ADDITIONAL PARTS REQUIREMENTS WIRING THE CHARGE WARNING UNIT Description Part No Remarks Relay 697 81901 60 All electrical start models with a rectifier regulator Description Part No Remarks Red lamp 663 84301 01 12V R 84 3 31 40 1 57 7 7 0 30 G B G Y 300 11 81 mm in 20 0 79 500 19 69 R G 10 0 39 42 1 65 mm in G G R Y B Battery I...

Page 196: ...NESS Depending on the model an 8 m 26 ft wire har ness is accompanied in the engine crate ADDITIONAL ACCESSORY LEAD Part No Length L Remarks 6R3 85721 30 3 m 10 ft For V4 V6 oil injec tion model 6R3 85721 50 5 m 16 ft 6R3 85721 80 8 m 26 ft Part No Length L Remarks 6Y5 82149 00 30 cm 1 ft Blue 6Y5 82117 00 30 cm 1 ft Black 6Y5 82521 00 30 cm 1 ft Yellow Part No Length L Remarks 703 82531 00 0 7 m ...

Page 197: ... B Y L G L Y G B Y 10A Y Y L L B G Y B G Y L L G G Y G G R G R B Part No Length L Remarks 6Y5 83553 N0 2 5 m 8 ft For twin engine application Part No Length L Remarks 6Y5 83553 M0 2 5 m 8 ft For single engine application Part No Length L Remarks 6Y5 83553 20 2 5 m 8 ft L H model Part No Length L Remarks 6Y5 8356N 00 1 5 m 5 ft Extension harness R R R Y Y Y L R G B Y L B G B B Y L 10A 10A R R R Y Y...

Page 198: ... 23 ft 6R3 82553 80 8 m 26 ft 6R3 82553 90 9 m 29 ft t L Y L t L Y L Gy P Or B P Gy B Or L Part No Length L Remarks 6Y5 83653 00 5 m 16 ft Above F30 1 Above 40 3 cyl w oil injection Unified 4 pin cou pler 6Y5 83653 10 6 m 19 ft 6Y5 83653 20 7 m 23 ft 6Y5 83653 30 8 m 26 ft 6Y5 83653 40 9 m 29 ft 6Y5 83653 50 10 5 m 34 ft Part No Length L Remarks 68F 82553 50 5 m 16 ft 250G L250G 68F 82553 70 7 m 2...

Page 199: ...ngth L Remarks 6Y5 83553 F1 8 m 26 ft Part No Length L Remarks 682 84380 00 6 m 19 ft M start model with lighting coil L B B G R G To tachometer To EXT wire harness X X G G R B X G R G Or B Or B B Pu W Or B S P B Fuel sensor Gauge W R Pu W R Or B Pu W Pu L Water detection SW OP G G G G L Part No Length L Remarks 676 81970 01 2 m 7 ft M start model with lighting coil R 300 mm 11 8 in L R R 20A B B ...

Page 200: ...e Wire color Color sample Main usage Yamaha standard ABYC standard B Black Ground Battery Ground B R Black Red Remote oil tank B W Black White Ignition coil primary Br Brown Neutral switch Generator Ch Chocolate Dg Dark green G Green Lighting coil 1 tach signal 1 G R Green Red Oil warning G W Green White Lighting coil 2 tach signal 2 Gy Gray Warning signal Tacho signal L Blue Instrument light Remo...

Page 201: ...2520 00 6Y5 83553 F1 8 m 26 ft 6Y5 83553 M0 2 5 m 8 ft 6Y5 85752 02 6Y5 85721 F0 6Y5 87122 S0 68F 82553 50 5 m 16 ft 60 6 m 19 ft 70 7 m 23 ft 80 8 m 26 ft 90 9 m 29 ft A0 10 5 m 34 ft 6R3 85721 30 3 m 10 ft 50 5 m 16 ft 80 8 m 26 ft 6Y5 8350T 03 Engine Oil Tank FUEL SPEED TACH Remote Oil Tank GPS NMEA 0183 WIRING DIAGRAMS DIGITAL METER 6Y5 SINGLE ENGINE APPLICATION 250G ...

Page 202: ...10 5 m 34 ft 6Y5 8350T 90 FUEL SPEED TACH GPS 1 6Y5 85721 F0 6Y5 87122 S0 1 Select either speedometer or GPS NMEA0183 If GPS is connected speed hose is not required 2 Water separator Market obtainable NMEA 0183 Engine Oil Tank 688 82520 00 6Y5 83553 M0 2 5 m 8 ft GPS NMEA 0183 Speed hose 1 6Y5 85721 F0 SPEED FUEL WIRING DIAGRAMS DIGITAL METER 6Y5 SINGLE ENGINE w SIDE MOUNT RC Above 115 w oil injec...

Page 203: ... either speedometer or GPS NMEA0183 If GPS is connected speed hose is not required 2 Water separator Market obtainable 6R3 85721 30 3 m 10 ft 50 5 m 16 ft 80 8 m 26 ft 6Y5 83653 00 5 m 16 ft 10 6 m 19 ft 20 7 m 23 ft 30 8 m 26 ft 40 9 m 29 ft 50 10 5 m 34 ft 6Y5 85721 F0 6Y5 87122 S0 6Y5 8350T 90 Speed hose 1 GPS NMEA 0183 6Y5 85721 F0 SPEED FUEL WIRING DIAGRAMS DIGITAL METER 6Y5 SINGLE ENGINE W B...

Page 204: ...6 ft 6Y5 83553 20 2 5 m 8 ft 1 Select either speedometer or GPS NMEA0183 If GPS is connected speed hose is not required 2 Water separator Market obtainable 68F 82553 50 5 m 16 ft 60 6 m 19 ft 70 7 m 23 ft 80 8 m 26 ft 90 9 m 29 ft A0 10 5 m 34 ft GPS Remote Oil Tank Remote Oil Tank TACH FUEL TACH Engine Oil Tank Engine Oil Tank NMEA 0183 SPEED 6Y5 85721 F0 SPEED 6Y5 87122 S0 6Y5 8350T 03 WIRING DI...

Page 205: ... m 29 ft 50 10 5 m 34 ft GPS Remote Oil Tank FUEL TACH Engine Oil Tank NMEA 0183 SPEED 2 stroke oil injection Engine Oil Tank 2 stroke oil injection 1 Select either speedometer or GPS NMEA0183 If GPS is connected speed hose is not required 2 Water separator Market obtainable 6R3 85721 30 3 m 10 ft 50 5 m 16 ft 80 8 m 26 ft 6Y5 87122 S0 GPS NMEA 0183 6Y5 85721 F0 TACH 6Y5 8350T 90 Remote Oil Tank S...

Page 206: ...chanical hour meter Fuel meter Thermo sensor Fuel sensor Engine is running Main switch is ON Water temperature meter Charge lamp YAMAHA 6Y5 83553 00 2 5 m 8 ft 688 82520 00 6Y5 83553 10 64D 82553 50 5 m 16 ft 70 7 m 23 ft 80 8 m 26 ft 90 9 m 29 ft 6Y5 82521 00 6Y5 82149 00 6Y5 82117 00 Tachometer without oil indicator WIRING DIAGRAMS ANALOG METER 6Y7 2 STROKE ENGINES 250G L250G Premixed engines ...

Page 207: ...ngine is running Main switch is ON Water temperature meter Charge lamp Tachometer 6Y7 83540 80 BLK 90 WHT YAMAHA 6Y5 83553 00 2 5 m 8 ft 6Y5 83653 00 5 m 16 ft 10 6 m 19 ft 20 7 m 23 ft 30 8 m 26 ft 40 9 m 29 ft 50 10 5 m 34 ft 6Y5 82521 00 6Y5 82149 00 6Y5 82117 00 688 82520 00 WIRING DIAGRAMS ANALOG METER 6Y7 2 AND 4 STROKE ENGINES Above 40 3 cyl w oil injection except L 250G Above F30 Mechanica...

Page 208: ...ted if either 2007 and later engines or 2007 and later gauges are installed Wire harness adapter 1 P N 6Y5 85335 00 Wire harness adapter 2 P N 6Y5 85335 10 For US and Canada The interchangeability between engine and gauge for model year is shown in the table below Engine Gauge Interchangeability 2003 2003 OK 2004 2006 OK 2007 Requires 6Y5 85335 10 2004 2003 Requires 6Y5 85335 00 2004 2006 OK 2007 ...

Page 209: ...00 20 1 Connect to the ground wire Wire harness adapter 1 2 6 8 5 6 5 2 6 2 8 5 1 6 2 5 6 2 5 6 2 5 5 1 5 1 6 2 8 2 6 8 6 2 5 6 5 2 6 5 2 5 6 2 2 2 1 1 1 Engine Conventional EXT wire harness Gauge 2007 6Y7 83540 80 90 6Y7 83670 40 50 Wire harness adapter 2 6Y5 85335 10 30 cm 1 ft 2006 2007 Wire harness adapter 1 6Y5 85335 00 30 cm 1 ft 2006 6Y7 83540 00 10 6Y7 83670 00 20 Combination trim and oil ...

Page 210: ...the ground wire Wire harness adapter 6 2 5 6 2 5 5 2 6 1 2 6 8 5 6 2 5 6 2 5 1 2 6 5 5 1 5 1 6 2 8 2 6 8 2 6 5 6 2 5 2 6 5 1 1 1 1 2 3 4 5 TACH x100 r min set mode h Engine Conventional EXT wire harness Gauge 2007 2006 2007 Wire harness adapter 2 6Y5 85335 10 30 cm 1 ft 6Y5 8350T 90 Wire harness adapter 1 6Y5 85335 00 30 cm 1 ft 2006 6Y5 8350T 03 Signal description 1 Trim GND 2 Overheat signal 3 O...

Page 211: ...Fuel hose Throttle cable Coolant press tube OP Coolant temp lead OP Shift cable Battery cable Speed hose Shift cable Throttle cable 10 pin main harness Gauge harness Remote oil tank lead Battery cable Remote oil hose Fuel hose Speed hose Isolator cable OP Coolant press tube and or Coolant temp lead OP Throttle cable Shift cable Remote oil tank lead Battery cable Fuel hose Speed hose Isolator cable...

Page 212: ...t temp lead OP Trolling switch harness 6Y8 multifunction meter harness pigtail bus wire Position the hose clip end as shown Fuel hose Throttle cable 10 pin main harness Shift cable Speed hose Gauge harness Battery cable Throttle cable 10 pin main harness Coolant press tube OP Coolant temp lead OP Isolator cable OP Battery cable Gauge harness Flushing hose Market OP Shift cable Speed hose Fuel hose...

Page 213: ...se 10 pin main harness Coolant temp lead and or Coolant press tube OP Flushing hose market OP Position the hose clip end as shown M6 bolt 8 Nm 0 8 kgf m 13 ft lb Fuel hose Throttle cable 10 pin main wire harness Coolant temp wire pressure tube OP for conventional gauge Shift cable Speed hose Gauge wire harness or Pigtail bus wire Battery cable Flushing hose market OP Position the hose clip end as ...

Page 214: ...0 RIGGING GROMMET DESCRIPTION F350 DEC 16 pin main harness Flushing hose Market OP Isolator cable OP Fuel hose Speed hose OP Battery cable Bolt 10 Nm 1 0 kgf m 7 4 ft lb Position the hose clip end as shown ...

Page 215: ...SORS KIT 6 7 WIRE HARNESS 6 8 MAIN BUS WIRE 6 8 PIGTAIL BUS WIRE 6 8 SYSTEM POWER SUPPLY WIRE 6 8 IMMOBILIZER POWER DISTRIBUTION WIRE 1 6 8 FUEL TANK GPS WIRE 6 9 NETWORK HUB 6 9 OPTIONAL EQUIPMENT 6 10 NMEA2000 GATEWAY 6 10 ANALOG GAUGE INTERFACE IF 6 10 IMMOBILIZER UNIT 6 11 NETWORK WIRING DIAGRAMS 6 12 FUEL INJECTED F30 F250 Mechanical RC HPDI ENGINES 6 12 FUEL INJECTED F30 F250 Mechanical RC H...

Page 216: ... gauge systems If you select the digital network gauge system see the information below For further information see the applicable service guide installation manual etc DIGITAL NETWORK GAUGE APPLICATION SQUARE STYLE GAUGE APPLICATION Large digital display and dot matrix expression design Ref No Part name Part No Remarks 1 Tachometer 6Y8 8350T 01 2 Speedometer 6Y8 8350S 01 Requires optional speed s...

Page 217: ...al gauges Compatible with both 6Y8 and 6Y9 networks DIGITAL NETWORK GAUGE DIMENSIONS SQUARE STYLE GAUGE DIMENSIONS SURFACE MOUNT FLUSH MOUNT Ref No Part name Part No Remarks 1 Tachometer 6Y8 8350T 20 2 Speedometer and Fuel meter unit 6Y8 83500 20 Requires optional speed sensor or NMEA compatible GPS 1 2 mm in mm in ...

Page 218: ...6 4 DIGITAL NETWORK GAUGE DIMENSIONS ROUND STYLE GAUGE DIMENSIONS Gasket thickness Template 0 5 0 02 mm in ...

Page 219: ...rface is rough insert the plate between a board and the ring nut of gauge Ref No Part name Part No Remarks 1 Transom multi sensor 6Y8 83688 01 2 Thru hull multi sensor 1 6Y8 83688 11 Plastic body Thru hull multi sensor 2 6Y8 83688 20 Bronze body Part No Remarks 6Y8 83514 00 96 3 78 130 5 12 4900 16 ft 52 2 05 B R L W 50 8 2 125 4 92 3050 10 ft B R L W 60 2 36 1 2 mm in mm in 95 3 74 t 1 5 0 06 8 5...

Page 220: ... pressure of engine For installation and connection see the instruction in the kit For F350 factory installed as standard Ref No Kit Part No Remarks 1 60V 8A4L1 13 Fuel injected F30 F300 V6 HPDI 2 6AW 8A4L1 01 F350 additional transom pitot tube 688 83556 01 and pressure tube 688 83557 00 required Ref No Kit Part No Remarks 1 60V 8A4L0 14 Fuel injected F30 F115 HPDI 2 69J 8A4L0 20 F200 F225 3 3L 3 ...

Page 221: ...6 7 OPTIONAL EQUIPMENT SPEED COOLANT PRESSURE SENSORS KIT Ref No Kit Part No Remarks 1 60V 8A4L2 02 F115A F115B 1 ...

Page 222: ... application Part No Length Remarks 6Y8 82553 41 9 1 m 30 ft 6Y8 82553 31 7 6 m 25 ft 6Y8 82553 21 6 1 m 20 ft 6Y8 82553 11 4 6 m 15 ft 6Y8 82553 50 3 0 m 10 ft 6Y8 82553 01 0 3 m 1 ft Part No Length Remarks 6Y8 82521 51 3 6 m 12 ft 6Y8 82521 41 2 7 m 9 ft 6Y8 82521 31 1 8 m 6 ft 6Y8 82521 21 0 9 m 3 ft 6Y8 82521 11 0 6 m 2 ft 6Y8 82521 01 0 3 m 1 ft Part No Remarks 6Y8 83553 01 With 10 amp fuse P...

Page 223: ...lti hub 6Y8 81920 01 With ending resistor cap P N 6Y8 85371 01 2 Single hub Inline hub 6Y8 81920 11 Included ending resistor 3 2 pin sealing cap RED 6Y8 82582 01 4 4 pin sealing cap WHT 6Y8 82582 11 Same as bus wire cap of engine wire harness 300 11 8 220 8 66 GPS B B L W P P B P B B W Fuel tank L GND BLK P B mm in 178 7 01 Resistor cap GRY 194 8 7 67 7 0 28 41 4 1 63 21 4 0 84 10 0 39 22 55 0 88 ...

Page 224: ...quipment To network hub via wire lead 6Y9 83553 50 12 0 47 1 8 0 07 4 8 0 19 56 2 20 7 8 0 31 500 19 7 20 YELLOW mm in 1 8 0 07 4 6 0 18 7 8 0 31 To wire harness 6Y5 83553 00 To analog tachometer via trim oil lead 6Y5 83653 0 To hub via wire lead 6Y9 83553 50 12 0 47 16 0 63 116 4 57 130 5 12 400 15 8 Engine selection for analog tachometer 56 2 20 5 5 0 22 20 5 0 81 B Or B L B Or B L B Or B L B Or...

Page 225: ...A L4 2 8L F FL225 F LF225CA F FL250 F LF250CA F FL300 F LF300CA offshore V6 4 2L F200D VF200 F225D VF225 F250C VF250 F225G F250F F275A V6 4 2L F175A F FL200F F LF200B F FL200G F LF200CA F FL350 2011 and later model Part No Remarks 6Y8 86254 02 For EU RC 6Y8 86254 12 For EU F30 F40 tiller handle 6Y8 86254 22 For US ANZ RC 6Y8 86254 30 For JPN RC 2400 94 5 1 200 7 87 WHT 104 4 09 9 0 35 112 4 41 128...

Page 226: ...Single hub with resistor Trim sensor NMEA 0183 Fuel injected F30 F FL200 Fuse 10A GND GPS SPEED FUEL TACH Speed sensor ECM Multi hub Resistor NETWORK WIRING DIAGRAMS FUEL INJECTED F30 F250 Mechanical RC HPDI ENGINES SINGLE ENGINE APPLICATION ...

Page 227: ...EL SPEED FUEL TANK 1 FUEL TANK 2 Trim sensor Trim sensor Coolant press sensor OP Coolant press sensor OP Speed sensor Single hub with resistor Single hub with resistor NETWORK WIRING DIAGRAMS FUEL INJECTED F30 F250 Mechanical RC HPDI ENGINES TWIN ENGINE APPLICATION Simple ...

Page 228: ...ess sensor OP ECM Trim sensor Fuse 10A NMEA 0183 GPS Fuel injected F30 F FL200 Immobilizer PWR distribution wire 1 Permanent power relay wire Resistor Resistor Cap Cap Cap Multi hub Multi hub Multi hub 1 Only one immobilizer is required 1 NETWORK WIRING DIAGRAMS FUEL INJECTED F30 F250 Mechanical RC HPDI ENGINES TWIN ENGINE APPLICATION Deluxe ...

Page 229: ...r OP ECM Trim sensor Coolant press sensor OP ECM Trim sensor C S Coolant press sensor OP ECM Trim sensor Fuse 10A GND NMEA 0183 GPS Multi hub Multi hub Multi hub Multi hub Resistor Cap Cap Cap Cap Resistor Cap Cap NETWORK WIRING DIAGRAMS FUEL INJECTED F30 F250 Mechanical RC HPDI ENGINES TRIPLE ENGINE APPLICATION ...

Page 230: ...mation see the installation manual in the rigging kit For DEC engines the Digital Electronic Control system recognizes the engine number automati cally therefore the key switch ON in number order is not required SETTING FOR GAUGE WHEN 6Y9 MULTI SENSOR IS CONNECTED If the 6Y9 multi sensor 6Y9 83688 00 is connected to the conventional 6Y8 multifunction speed speed fuel meters 6Y8 8350 01 or 11 set t...

Page 231: ...not light Electric power is not supplied Gauge is damaged Replace fuse Connect the couplers securely Replace the damaged wire or hub Replace the gauge Be sure to use 10 amp fuse Gauge shows Digital signal is not received Connect the couplers securely Replace the damaged bus wire or hub Verify the system with the checker Gauge unstably operates Resistor is not connected to the ending hubs Connect t...

Page 232: ...for connecting to the system 50 units or less Including mar ket obtainable units exclusive gauges and engine ECMs Gauge display is unstable Gauge response is poor Check the system with the optional checker Verify the conditions of sys tem Total amount length of the main bus wires 50 meter 164 feet or less Acceptable volume of digital communication signals 50 or less of overall signal capacity Bus ...

Page 233: ... YES YES YES YES YES switch NA NA F FL115B F LF115B YES YES YES YES YES switch NA 600 1000 F FL150A F LF150A YES YES YES YES YES sensor NA NA F FL150B YES YES YES YES YES sensor NA NA F150C VF150A YES YES YES YES YES sensor NA 650 900 F165A YES YES YES YES YES sensor NA 650 900 F FL200B YES YES YES YES YES sensor NA NA F FL200C F LF200A YES YES YES YES YES sensor NA NA F FL200F F LF200B YES YES YE...

Page 234: ...RE SENSOR KIT 7 7 NETWORK HUB 7 8 WIRE HARNESS 7 9 MAIN BUS WIRE 7 9 PIGTAIL BUS WIRE 7 9 GPS WIRE 7 9 TANK WIRE 7 9 SYSTEM POWER SUPPLY WIRE 7 10 SYSTEM POWER DISTRIBUTION WIRE 7 10 IMMOBILIZER POWER DISTRIBUTION WIRE 2 7 10 CONVERSION HARNESS 7 11 CONVERSION HARNESS 1 7 11 CONVERSION HARNESS 4 7 11 CONVERSION HARNESS 5 7 11 CONVERSION HARNESS 6 7 11 CONVERSION HARNESS L 7 12 TWINNING HARNESS 7 1...

Page 235: ...W 6Y9 GAUGE TWIN ENGINE APPLICATION 7 22 SINGLE STATION W 6Y8 GAUGE TWIN ENGINE APPLICATION 7 24 SINGLE STATION W 6Y9 GAUGE TRIPLE ENGINE APPLICATION 7 26 SINGLE STATION W 6Y8 GAUGE TRIPLE ENGINE APPLICATION 7 28 SINGLE STATION W 6Y9 GAUGE QUAD ENGINE APPLICATION FOR F LF225CA F LF250CA F LF300CA F LF350CA B 7 30 DUAL STATION W 6Y9 GAUGE SINGLE ENGINE APPLICATION 7 34 DUAL STATION W 6Y8 GAUGE SING...

Page 236: ...icable models service guide installation manual etc DIGITAL NETWORK PREMIUM GAUGE APPLICATION With TFT LCD color screen arrow key and USB port for triple engine application Global model US CA ANZ model Remarks F FL200G F LF200CA F FL225F F LF225CA F FL250D F LF250CA F FL300B F LF300CA F FL350A F LF350CA B For 2011 and later models Ref No Part name Part No Remarks 1 Premium color gauge ASSY 6Y9 837...

Page 237: ...REMIUM GAUGE DIMENSIONS PREMIUM COLOR GAUGE DIMENSIONS 98 3 86 Template Reference previous gauge 177 5 6 99 11 9 0 47 98 3 86 98 3 86 85 0 3 35 45 0 1 77 18 75 0 74 18 75 0 74 127 0 5 00 164 5 6 48 38 0 1 50 4 2 0 17 mm in ...

Page 238: ...t No Remarks 6Y9 83688 00 Depth speed water surface temp Part No Remarks 6Y8 86254 02 For EU STD 6Y8 86254 22 For US ANZ 6Y8 86254 30 For JPN 157 6 20 4900 193 70 2 77 99 3 90 227 8 95 To network hub via wire lead 6Y9 83553 60 mm in 2400 94 5 200 7 87 WHT 104 4 09 9 0 35 112 4 41 128 5 04 9 0 35 146 5 75 6 9 0 27 8 5 0 33 36 1 42 R mm in ...

Page 239: ...uipment To network hub via wire lead 6Y9 83553 50 12 0 47 1 8 0 07 4 8 0 19 56 2 20 7 8 0 31 500 19 7 20 YELLOW mm in 1 8 0 07 4 6 0 18 7 8 0 31 To wire harness 6Y5 83553 00 To analog tachometer via trim oil lead 6Y5 83653 0 To hub via wire lead 6Y9 83553 50 12 0 47 16 0 63 116 4 57 130 5 12 400 15 8 Engine selection for analog tachometer 56 2 20 5 5 0 22 20 5 0 81 B Or B L B Or B L B Or B L B Or ...

Page 240: ...pick up the pitot tube pressure for water speed COOLANT PRESSURE SENSOR KIT Used to pick up the coolant pressure of engine Kit Part No Remarks 60V 8A4L1 13 Shared with 6Y8 network system Kit Part No Remarks 63P 8A4L0 01 Shared with 6Y8 network system ...

Page 241: ...gle hub Inline hub 6Y8 81920 11 Included ending resistor 3 2P sealing cap RED 6Y8 82582 01 4 4P sealing cap WHT 6Y8 82582 11 178 7 01 Resistor cap GRY 194 8 7 67 7 0 28 41 4 1 63 21 4 0 84 10 0 39 22 55 0 88 19 65 0 77 42 1 65 WHT 26 1 02 18 54 0 73 19 3 0 76 RED 23 95 0 94 20 25 0 79 26 1 02 WHT 1 2 3 4 mm in mm in Face the connectors downward for installation ...

Page 242: ...Remarks 6Y8 82553 41 9 1 m 30 ft 6Y8 82553 31 7 6 m 25 ft 6Y8 82553 21 6 1 m 20 ft 6Y8 82553 11 4 6 m 15 ft 6Y8 82553 50 3 0 m 10 ft 6Y8 82553 01 0 3 m 1 ft Part No Length Remarks 6Y8 82521 51 3 6 m 12 ft 6Y8 82521 41 2 7 m 9 ft 6Y8 82521 31 1 8 m 6 ft 6Y8 82521 21 0 9 m 3 ft 6Y8 82521 11 0 6 m 2 ft 6Y8 82521 01 0 3 m 1 ft Part No Remarks 6Y9 8356N 01 NMEA 0183 compatible GPS Part No Remarks 6Y9 8...

Page 243: ...s electric power to activate the immobilizer system in case of multi engine application Part No Remarks 6Y8 83553 01 Shared with 6Y8 network system Part No Remarks 6Y9 83553 20 Part No Remarks 6Y8 81315 00 For start stop button SW panel 2400 94 70 2 75 170 6 63 10A B RED Y B Y Y mm in RED RED Y B B Y B Y RED 600 23 6 To SW panel To 6Y9 network hub To 6Y8 network hub mm in 2400 94 5 To SW panel Twi...

Page 244: ...Part No Remarks 6Y9 83553 00 For 6Y9 network system Part No Remarks 6Y9 83553 10 For 6Y9 network system Part No Remarks 6Y9 83553 40 For 6Y9 network system Part No Remarks 6Y9 83553 50 For 6Y9 network system Part No Remarks 6Y9 83553 60 For 6Y9 network system 310 12 2 WHT W X X L W W X X X L X W GRY To RC To hub mm in 310 12 2 WHT W X L L X W X X B L R W X X B L R W GRY GRY To RC To hub 1 To hub 2...

Page 245: ...een 2nd station helm new DEC and 2nd helm previous start stop SW Twin engine application Part No Remarks 6X6 8258A L0 Part No Remarks 6X6 8258A U0 Part No Remarks 6X6 8258A M0 Part No Remarks 6X6 8258A N0 150 6 Y B X X W X P Br X X R X B Y Br P W X R X To DEC To SW panel mm in 100 4 W X W B X B W B W B To emergency stop SW PORT engine group P CP STBD engine group CS S To main helm SW panel PORT en...

Page 246: ... CONVERSION HARNESS K FOR DUAL STATION Used to connect between main helm new DEC and 2nd helm previous DEC Part No Remarks 6X6 8258A P0 Part No Remarks 6X6 8258A K0 240 9 45 X X P P Br Br W B W B W B Y X S C P W B Br P Y X W B Br P Y X W B Br P Y Y X P Br Y To DEC To start stop SW mm in 230 9 06 Br Br Br X Y Br Br X Y Br To previous DEC To new DEC mm in ...

Page 247: ...us network system 6Y8 2 Engine selection for tachometer 3 Connect the sensor ground leads to the ground negative circuit on the battery 6 16 16 26 23 24 25 20 4 2 1 11 13 14 12 5 21 12 13 12 19 10 GND NETWORK WIRING DIAGRAMS SINGLE STATION W 6Y9 GAUGE SINGLE ENGINE APPLICATION 6X6 binnacle mount Digital Electronic Control ...

Page 248: ... m 9 ft 6Y8 82521 51 3 6 m 12 ft 14 System power supply wire 6Y8 83553 01 w 10 amp fuse 2 4 m 8 ft 16 Multi hub 6Y8 81920 01 w resistor cap Black 17 Single inline hub 6Y8 81920 11 w resistor 4 6P White 18 Premium color gauge 6Y9 83710 10 w screen cover 19 Transom multi sensor 6Y9 83688 00 Depth speed water temp w 4 9 m 16 ft wire 20 NMEA 2000 gateway 6Y9 8A2D0 20 21 Analog gauge interface 6Y9 8A2D...

Page 249: ... 6Y9 network system 16 1 SPEED FUEL TACH Fuel tank 1 GPS 13 40 14 13 13 9 16 22 12 12 GND Not used 19 NETWORK WIRING DIAGRAMS SINGLE STATION W 6Y8 GAUGE SINGLE ENGINE APPLICATION 6X6 binnacle mount Digital Electronic Control ...

Page 250: ...igtail bus wire 6Y8 82521 01 0 3 m 1 ft 6Y8 82521 11 0 6 m 2 ft 6Y8 82521 21 0 9 m 3 ft 6Y8 82521 31 1 8 m 6 ft 6Y8 82521 41 2 7 m 9 ft 6Y8 82521 51 3 6 m 12 ft 14 System power supply wire 6Y8 83553 01 w 10 amp fuse 2 4 m 8 ft 16 Multi hub 6Y8 81920 01 w resistor cap Black 17 Single inline hub 6Y8 81920 11 w resistor 4 6P White 19 Transom multi sensor 6Y8 83688 01 Depth speed water temp w 4 9 m 15...

Page 251: ...twork 25 43 1 For previous network system 6Y8 2 Engine selection for tachometer 3 Connect the sensor ground leads to the ground negative circuit on the battery 2 4 6 26 19 11 12 13 14 5 12 13 13 10 GND NETWORK WIRING DIAGRAMS SINGLE STATION W 6Y9 GAUGE SINGLE ENGINE APPLICATION 6X7 concealed Digital Electronic Control ...

Page 252: ... 6Y8 82521 31 1 8 m 6 ft 6Y8 82521 41 2 7 m 9 ft 6Y8 82521 51 3 6 m 12 ft 14 System power supply wire 6Y8 83553 01 w 10 amp fuse 2 4 m 8 ft 16 Multi hub 6Y8 81920 01 w resistor cap Black 18 Premium color gauge 6Y9 83710 11 w screen cover 19 Transom multi sensor 6Y9 83688 00 Depth speed water temp w 4 9 m 15 ft wire 20 NMEA 2000 gateway 6Y9 8A2D0 20 21 Analog gauge interface 6Y9 8A2D0 30 22 Immobil...

Page 253: ...3 1 For 6Y9 network system 19 SPEED FUEL TACH GPS Fuel tank 1 1 13 14 12 16 22 12 9 13 13 13 GND Not used NETWORK WIRING DIAGRAMS SINGLE STATION W 6Y8 GAUGE SINGLE ENGINE APPLICATION 6X7 concealed Digital Electronic Control ...

Page 254: ...7 6 m 25 ft 6Y8 82553 41 9 1 m 30 ft 13 Pigtail bus wire 6Y8 82521 01 0 3 m 1 ft 6Y8 82521 11 0 6 m 2 ft 6Y8 82521 21 0 9 m 3 ft 6Y8 82521 31 1 8 m 6 ft 6Y8 82521 41 2 7 m 9 ft 6Y8 82521 51 3 6 m 12 ft 14 System power supply wire 6Y8 83553 01 w 10 amp fuse 2 4 m 8 ft 16 Multi hub 6Y8 81920 01 w resistor cap Black 19 Transom multi sensor 6Y8 83688 01 Depth speed water temp w 4 9 m 15 ft wire 22 Imm...

Page 255: ...ntrolled engine 2 For previous network system 6Y8 3 Engine selection for tachometer 4 Requires 2 pcs including its related parts 5 Connect the sensor ground leads to the ground negative circuit on the battery PORT engine STBD engine 16 16 15 23 24 26 25 6 19 1 13 13 4 11 12 5 12 13 13 10 2 GND NETWORK WIRING DIAGRAMS SINGLE STATION W 6Y9 GAUGE TWIN ENGINE APPLICATION ...

Page 256: ...ilizer PWR dis tribution wire 6Y8 81315 00 w 5 amp fuses 2 4 m 8 ft 16 Multi hub 6Y8 81920 01 w resistor cap Black 18 Premium color gauge 6Y9 83710 10 w screen cover 19 Transom multi sensor 6Y9 83688 00 Depth speed water temp w 4 9 m 15 ft wire 20 NMEA 2000 gateway 6Y9 8A2D0 20 21 Analog gauge interface 6Y9 8A2D0 30 22 Immobilizer unit 6Y8 86254 02 EU 6Y8 86254 22 US ANZ 6Y8 86254 30 JP 23 Analog ...

Page 257: ... electronic controlled engine 2 For 6Y9 network system 16 16 16 19 SPEED FUEL TACH TACH GPS Fuel tank 2 2 Fuel tank 1 13 1 32 1 12 53 45 44 12 13 9 22 15 13 13 13 GND NETWORK WIRING DIAGRAMS SINGLE STATION W 6Y8 GAUGE TWIN ENGINE APPLICATION ...

Page 258: ...Y8 82521 11 0 6 m 2 ft 6Y8 82521 21 0 9 m 3 ft 6Y8 82521 31 1 8 m 6 ft 6Y8 82521 41 2 7 m 9 ft 6Y8 82521 51 3 6 m 12 ft 15 Immobilizer PWR dis tribution wire 6Y8 81315 00 w 5 amp fuses 2 4 m 8 ft 16 Multi hub 6Y8 81920 01 w resistor cap Black 19 Transom multi sensor 6Y8 83688 01 Depth speed water temp w 4 9 m 15 ft wire 22 Immobilizer unit 6Y8 86254 02 EU 6Y8 86254 22 US ANZ 6Y8 86254 30 JP 32 6X6...

Page 259: ...vious digital electronic controlled engine 2 For previous network system 6Y8 3 Engine selection for tachometer 4 Requires 3 pcs includig its related parts 5 Connect the sensor ground leads to the ground negative circuit on the battery 2 16 16 53 48 4 23 24 26 25 6 19 1 12 15 13 13 11 5 12 13 13 10 GND NETWORK WIRING DIAGRAMS SINGLE STATION W 6Y9 GAUGE TRIPLE ENGINE APPLICATION ...

Page 260: ...dis tribution wire 6Y8 81315 00 w 5 amp fuses 2 4 m 8 ft 16 Multi hub 6Y8 81920 01 w resistor cap Black 18 Premium color gauge 6Y9 83710 11 w screen cover 19 Transom multi sensor 6Y9 83688 00 Depth speed water temp w 4 9 m 15 ft wire 20 NMEA 2000 gateway 6Y9 8A2D0 20 21 Analog gauge interface 6Y9 8A2D0 30 22 Immobilizer unit 6Y8 86254 02 EU 6Y8 86254 22 US ANZ 6Y8 86254 30 JP 23 Analog tachometer ...

Page 261: ...48 19 1 13 12 GPS Fuel tank 2 Fuel tank 1 9 SPEED FUEL MGT TACH TACH TACH 13 1 For previous digital electronic controlled engine 2 For 6Y9 network system 13 12 13 15 12 13 GND NETWORK WIRING DIAGRAMS SINGLE STATION W 6Y8 GAUGE TRIPLE ENGINE APPLICATION ...

Page 262: ... 0 6 m 2 ft 6Y8 82521 21 0 9 m 3 ft 6Y8 82521 31 1 8 m 6 ft 6Y8 82521 41 2 7 m 9 ft 6Y8 82521 51 3 6 m 12 ft 15 Immobilizer PWR dis tribution wire 6Y8 81315 00 w 5 amp fuses 2 4 m 8 ft 16 Multi hub 6Y8 81920 01 w resistor cap Black 19 Transom multi sensor 6Y8 83688 01 Depth speed water temp w 4 9 m 15 ft wire 22 Immobilizer unit 6Y8 86254 02 EU 6Y8 86254 22 US ANZ 6Y8 86254 30 JP 35 6X6 binnacle m...

Page 263: ...1 37 1 2 2 P CP CS S For 2nd station helm For 2nd station helm 18 USB 22 8 8 4 4 11 11 50 50 50 50 10 7 7 2 2 14 12 12 14 13 13 GND NETWORK WIRING DIAGRAMS SINGLE STATION W 6Y9 GAUGE QUAD ENGINE APPLICATION FOR F LF225CA F LF250CA F LF300CA F LF350CA B ...

Page 264: ...2 1 For previous digital electronic controlled engine 2 For previous network system 6Y8 3 Engine selection for tachometer 4 Requires 2 pcs including its related parts 5 Connect the sensor ground leads to the ground negative circuit on the battery C PORT engine C STBD engine PORT engine STBD engine 17 24 23 26 25 26 25 23 24 6 1 1 12 21 4 20 21 4 20 13 13 ...

Page 265: ... ft 6Y8 82521 41 2 7 m 9 ft 6Y8 82521 51 3 6 m 12 ft 14 System power supply wire 6Y8 83553 01 w 10 amp fuse 2 4 m 8 ft 16 Multi hub 6Y8 81920 01 w resistor cap Black 17 Single inline hub 6Y8 81920 11 w resistor 4 6P White 18 Premium color gauge 6Y9 83710 11 w screen cover 19 Transom multi sensor 6Y9 83688 00 Depth speed water temp w 4 9 m 15 ft wire 20 NMEA 2000 gateway 6Y9 8A2D0 20 21 Analog gaug...

Page 266: ...MEMO ...

Page 267: ...ous network system 6Y8 3 Engine selection for tachometer 4 Connect the sensor ground leads to the ground negative circuit on the battery 30 40 ECM 2 1 22 1 54 16 16 16 5 27 28 54 41 42 23 24 26 4 3 23 24 26 25 6 19 1 25 13 13 12 12 14 13 13 4 11 5 12 13 13 10 GND 2nd station helm Main station helm NETWORK WIRING DIAGRAMS DUAL STATION W 6Y9 GAUGE SINGLE ENGINE APPLICATION ...

Page 268: ... w 4 9 m 15 ft wire 20 NMEA 2000 gateway 6Y9 8A2D0 20 21 Analog gauge interface 6Y9 8A2D0 30 22 Immobilizer unit 6Y8 86254 02 EU 6Y8 86254 22 US ANZ 6Y8 86254 30 JP 23 Analog tachometer 6Y7 83540 80 Black panel 6Y7 83540 90 White panel 24 Analog trim gauge 6Y7 83670 40 Black panel 6Y7 83670 50 White panel 25 Analog meter harness 6Y5 83553 00 2 5 m 8 ft 26 Analog meter trim oil lead 6Y5 83653 00 5 ...

Page 269: ...lled engine 2 For 6Y9 network system 30 54 16 16 27 28 54 SPEED TACH SPEED FUEL TACH 16 ECM 1 19 2 13 13 14 12 1 41 42 1 40 16 22 9 13 13 13 12 2nd station helm Main station helm GND Not used NETWORK WIRING DIAGRAMS DUAL STATION W 6Y8 GAUGE SINGLE ENGINE APPLICATION ...

Page 270: ...920 01 w resistor cap Black 19 Transom multi sensor 6Y8 83688 01 Depth speed water temp w 4 9 m 15 ft wire 22 Immobilizer unit 6Y8 86254 02 EU 6Y8 86254 22 US ANZ 6Y8 86254 30 JP 27 2nd helm harness 2 12P 6X6 8258A B1 5 m 16 ft 6X6 8258A D1 8 m 26 ft 6X6 8258A F1 12 m 38 ft 28 2nd helm harness 3 4 6P 6X6 8258A G1 5 m 16 ft 6X6 8258A H1 8 m 26 ft 6X6 8258A J1 12 m 38 ft 30 6X6 binnacle mount Digita...

Page 271: ...ngine 2 For previous network system 6Y8 3 Engine selection for tachometer 4 Requires 2 pcs including its related parts 5 Connect the sensor ground leads to the ground negative circuit on the battery 34 16 16 16 54 46 42 18 23 24 26 25 4 5 53 45 23 24 25 26 3 6 19 1 13 13 12 12 13 4 11 5 12 13 13 10 15 13 2nd station helm Main station helm GND NETWORK WIRING DIAGRAMS DUAL STATION W 6Y9 GAUGE TWIN E...

Page 272: ...eway 6Y9 8A2D0 20 21 Analog gauge interface 6Y9 8A2D0 30 22 Immobilizer unit 6Y8 86254 02 EU 6Y8 86254 22 US ANZ 6Y8 86254 30 JP 23 Analog tachometer 6Y7 83540 80 Black panel 6Y7 83540 90 White panel 24 Analog trim gauge 6Y7 83670 40 Black panel 6Y7 83670 50 White panel 25 Analog meter harness 6Y5 83553 00 2 5 m 8 ft 26 Analog meter trim oil lead 6Y5 83653 00 5 m 16 ft 6Y5 83653 10 6 m 19 ft 6Y5 8...

Page 273: ...Fuel tank 2 TACH SPEED FUEL MGT TACH 16 9 12 12 13 13 13 12 1 54 46 42 1 1 44 53 45 22 15 13 1 For previous digital electronic controlled engine 2 For 6Y9 network system 13 13 12 13 12 2nd station helm Main station helm GND NETWORK WIRING DIAGRAMS DUAL STATION W 6Y8 GAUGE TWIN ENGINE APPLICATION ...

Page 274: ... water temp w 4 9 m 15 ft wire 22 Immobilizer unit 6Y8 86254 02 EU 6Y8 86254 22 US ANZ 6Y8 86254 30 JP 27 2nd helm harness 2 12P 6X6 8258A B1 5 m 16 ft 6X6 8258A D1 8 m 26 ft 6X6 8258A F1 12 m 38 ft 28 2nd helm harness 3 4 6P 6X6 8258A G1 5 m 16 ft 6X6 8258A H1 8 m 26 ft 6X6 8258A J1 12 m 38 ft 33 6X6 binnacle mount Digital Electronic Con trol 6X6 48207 44 Dual station Main station helm 34 6X6 bin...

Page 275: ...6Y8 3 Engine selection for tachometer 4 Requires 3 pcs including its related parts 5 Connect the sensor ground leads to the ground negative circuit on the battery CENTER engine PORT engine STBD engine 36 16 16 16 54 49 42 18 23 24 26 25 4 5 53 48 23 24 26 25 6 19 3 1 13 13 12 12 4 11 5 12 13 13 10 15 13 13 27 28 2nd station helm Main station helm GND NETWORK WIRING DIAGRAMS DUAL STATION W 6Y9 GAUG...

Page 276: ...9 8A2D0 20 21 Analog gauge interface 6Y9 8A2D0 30 22 Immobilizer unit 6Y8 86254 02 EU 6Y8 86254 22 US ANZ 6Y8 86254 30 JP 23 Analog tachometer 6Y7 83540 80 Black panel 6Y7 83540 90 White panel 24 Analog trim gauge 6Y7 83670 40 Black panel 6Y7 83670 50 White panel 25 Analog meter harness 6Y5 83553 00 2 5 m 8 ft 26 Analog meter trim oil lead 6Y5 83653 00 5 m 16 ft 6Y5 83653 10 6 m 19 ft 6Y5 83653 20...

Page 277: ...USB 28 27 PTT SW PTT SW 51 56 52 56 P CP CS S P CP CS S 4 4 24 23 26 25 5 5 26 25 27 28 24 23 13 13 13 13 12 12 57 2nd station helm Main station helm NETWORK WIRING DIAGRAMS DUAL STATION W 6Y9 GAUGE QUAD ENGINE APPLICATION FOR F LF225CA F LF250CA F LF300CA F LF350CA B ...

Page 278: ... 17 22 8 8 3 3 24 23 26 25 26 25 24 23 4 6 4 11 11 1 1 13 13 12 12 14 12 12 13 13 12 50 50 50 50 10 14 1 For previous digital electronic controlled engine 2 For previous network system 6Y8 3 Engine selection for tachometer C PORT engine C STBD engine PORT engine STBD engine 4 Requires 2 pcs including its related parts 5 Connect the sensor ground leads to the ground negative circuit on the battery ...

Page 279: ...som multi sensor 6Y9 83688 00 Depth speed water temp w 4 9 m 15 ft wire 20 NMEA 2000 gateway 6Y9 8A2D0 20 21 Analog gauge interface 6Y9 8A2D0 30 22 Immobilizer unit 6Y8 86254 02 EU 6Y8 86254 22 US ANZ 6Y8 86254 30 JP 23 Analog tachometer 6Y7 83540 80 Black panel 6Y7 83540 90 White panel 24 Analog trim gauge 6Y7 83670 40 Black panel 6Y7 83670 50 White panel 25 Analog meter harness 6Y5 83553 00 2 5 ...

Page 280: ...MEMO ...

Page 281: ...H 8 4 BATTERY WIRING 8 6 ISOLATOR EQUIPPED MODEL ABOVE 150PS MODEL 8 6 EXAMPLE FOR BATTERY CABLE WIRING TWIN ENGINE APPLICATION 8 7 RECOMMENDED EXTENSION LENGTH OF BATTERY CABLES 8 8 RECOMMENDED BATTERY SWITCH CAPACITY 8 12 BATTERY CHARGING CAPABILITY 8 12 ...

Page 282: ...sed in parallel circuit use new batteries of the same type and make sure that the total battery rating never exceeds the maximum CCA rating Select a suitable battery as shown in the table below 4 STROKE ENGINES Global Model US CA Model Battery charging voltage Unit Battery rating Minimum Maximum F8 up to F FT25 F8 up to F T25 15 0 V CCA SAE 245 amps 433 amps MCA ABYC 323 amps 520 amps RC SAE 52 mi...

Page 283: ... amps 1370 amps RC SAE 160 min CCA EN 640 amps 1080 amps 20HR IEC 80 Ah JIS 105D31 195G51 F FL350 F LF350CB 14 7 V CCA SAE 700 amps 1150 amps MCA ABYC 900 amps 1370 amps RC SAE 170 min CCA EN 670 amps 1080 amps 20HR IEC 110 Ah JIS 120E41 195G51 Global Model US CA Model Battery charging voltage Unit Battery rating Minimum Maximum 6 up to 55 Except E 40X 55D 6 up to 50 No maxi mum limit 1 CCA SAE 24...

Page 284: ...0F FT60G F50B T50B F60B T60B 2 29 8 8 8 US CA 2 29 m 8 ft 115B 140B 2 42 7 9 5 15 Carbureted V6 2 6L w oil injection Carbureted V6 2 6L w oil injection 2 59 8 5 5 15 HPDI V6 2 6L HPDI V6 2 6L 2 61 8 6 2 30 FT8D RC 2 65 8 7 8 8 F9 9J FT9 9L F9 9B T9 9B 2 75 9 8 8 JP 1 85 m 6 ft E115A 2 76 9 1 5 15 F75B F80B F90B F95A F100B F100D F75C F FL115A F75A F90A F LF115A 2 83 9 3 5 15 115C 130B 2 88 9 4 5 15...

Page 285: ...8 5 100 mm 4 in L ...

Page 286: ...tery When one battery is used connect the red cable with large diameter and the isolator cable with small diameter to the terminal The isolator cable needs to be connected to battery terminal because an accidental contact of the isolator cable to the ground will form a short circuit and may cause a fire If plural batteries are used for multi engine installation all terminals should be con nected t...

Page 287: ...House battery S Main battery P House battery P Fuse Main battery S Motor P Motor S Motor P Motor S Isolator cable Battery cable Battery cable Applicable models F150 2009 and later model F175 200 L4 2 8L F200 225 V6 3 3L F200 225 250 V6 3 3L w VCT 2008 and later models F225 250 300 V6 4 2L F350 Applicable models Isolator equipped models ...

Page 288: ...ntinued Atmosphere temperature is 0 C 32 F and above Applicable models Battery Maximum total extension length Unit Rating AWG4 20 mm2 AWG2 30 mm2 AWG1 0 50 mm2 AWG2 0 60mm2 Carbureted 150 225 V6 2 6L 4 stroke 115 CCA SAE 380 amps 3 9 m 13 ft 6 7 m 22 ft 10 3 m 34 ft MCA ABYC 502 amps RC SAE 124 min CCA EN 430 amps 20HR IEC 70 Ah JIS 65D31 4 stroke 150 CCA SAE 512 amps 6 0 m 20 ft 10 0 m 33 ft 16 0...

Page 289: ...AX200 225 250 V6 4 2L F225G F250F F275A CCA SAE 700 amps 4 2 m 12 ft 6 3 m 21 ft 10 5 m 35 ft 12 6 m 42 ft MCA ABYC 900 amps RC SAE 220 min CCA EN 670 amps 20HR IEC 110 Ah JIS 120E41 4 stroke 225 250 300 offshore model V6 4 2L CCA SAE 700 amps 5 m 17 ft 7 6 m 25 ft 12 6 m 42 ft 15 2 m 51 ft MCA ABYC 900 amps RC SAE 220 min CCA EN 670 amps 20HR IEC 110 Ah JIS 120E41 CCA SAE 800 amps 5 5 m 18 ft 8 3...

Page 290: ... 9 ft 4 8 m 16 ft 7 4 m 24 ft MCA ABYC 856 amps RC SAE 167 min CCA EN 711 amps 20HR IEC 83 Ah JIS 95D31 HPDI V6 3 3L CCA SAE 696 amps 3 9 m 13 ft 6 7 m 22 ft 10 4 m 34 ft MCA ABYC 856 amps RC SAE 167 min CCA EN 711 amps 20HR IEC 83 Ah JIS 95D31 4 stroke 150 VMAX 165 175 200 L4 2 8L CCA SAE 800 amps 1 8 m 5 9 ft 2 7 m 8 9 ft 4 5 m 14 8 ft 5 4 n 17 7 ft MCA ABYC 960 amps RC SAE 230 min CCA EN 750 am...

Page 291: ...2 AWG2 30 mm2 AWG1 0 50 mm2 AWG2 0 60mm2 4 stroke 225 250 300 offshore model V6 4 2L CCA SAE 700 amps 2 1 m 7 ft 3 2 m 11 ft 5 3 m 18 ft 6 4 m 21 ft MCA ABYC 900 amps RC SAE 220 min CCA EN 670 amps 20HR IEC 110 Ah JIS 120E41 CCA SAE 800 amps 2 3 m 8 ft 3 5 m 12 ft 5 8 m 19 ft 7 m 23 ft MCA ABYC 960 amps RC SAE 230 min CCA EN 750 amps 20HR IEC 120 Ah JIS 130E41 4 stroke 350 CCA SAE 700 amps 2 9 m 9...

Page 292: ...ted 150 225 2 6L 195 F115A 260 F115B 285 HPDI 150 200 2 6L 216 F200 F250 3 3L 220 HPDI 200 300 3 3L 254 F150 250 F150 F165 F175 F200 2 8L 200 F350 V8 410 F200 F300 4 2L 250 Global model US CA model Net capability Note F25D FT25F F20D F25A T25A B 13 amps F30B F40F F30A F40A 13 amps F70A F40G F70A 8 5 amps F40H F50H FT50J F60F FT60G F50B T50B F60B T60B 9 amps F75B F75C F80B F90B F100D F75A F90A 19 a...

Page 293: ...MEMO ...

Page 294: ...OMETER KIT 9 10 TWIN MOTOR KIT 9 11 REMOTE OIL TANK KIT FOR 2 STROKE ENGINE 9 12 DIGITAL NETWORK GAUGE RIGGING KIT CONTENTS 9 13 SQUARE ROUND STYLE GAUGE RIGGING KIT CONTENTS FOR US AND CANADA 9 13 SQUARE STYLE GAUGE RIGGING KIT FOR EUROPE 9 13 ROUND STYLE GAUGE RIGGING KIT FOR EUROPE 9 17 SQUARE STYLE GAUGE RIGGING KIT FOR ANZ 9 18 SQUARE STYLE GAUGE RIGGING KIT FOR ANZ 9 19 SQUARE STYLE GAUGE RI...

Page 295: ...KIT FOR US CAN 9 26 2ND HELM SW PANEL SINGLE ENGINE KIT FOR US CAN 9 26 2ND HELM SW PANEL TWIN ENGINE KIT FOR US CAN 9 26 2ND HELM SW PANEL TRIPLE ENGINE KIT FOR US CAN 9 26 OTHER RIGGING KIT CONTENTS 9 27 TILT LIMIT SWITCH KIT FOR US CA EU ANZ RUS JPN 9 27 TILT LIMIT SWITCH KIT 2 FOR US CA EU ANZ JP RUS TUR 9 27 TILT LIMIT SWITCH KIT 3 FOR US CA EU ANZ JP RUS TUR 9 28 TILT LIMIT SWITCH KIT 4 FOR ...

Page 296: ...troke STD engine D Twin rotating prop E Enduro series F 4 stroke engine K Kerosene engine L L H rotation series T High thrust 4 stroke Z HPDI engine 2 to 350 A B C D F G H J L N P Q R S T U V X Y Repeat from A Level 1 Start system M Manual start E Electric start W Electric Manual start Level 2 Control system Blank Remote control H Tiller handle C Remote control w tiller handle Level 3 Trim Tilt sy...

Page 297: ...ier editions F 40 L E H A Model category Power output Driveshaft length Starting method PT T Control method Model generation F 4 stroke model L L H rotation model V VMAX series T High thrust model 2 5 350 S 15 L 20 X 25 U 30 J Jet drive N With out lower case Blank PTT E start P PT E start E Electric start M Manual start Blank Remote control H Tiller handle C Command Link Control DEC A New model 1s...

Page 298: ...the fuel hose to a vacuum gauge commercially obtainable 5 4 Connect the fuel pump hose to the hose joint and then fasten all hose connections with clamps 4 5 Start the engine let it warm up and then measure the vacuum pressure at idle and wide open throttle after the breaking in period has been completed 6 Measure and check that the vacuum pressure is within specification and then route the fuel h...

Page 299: ... electronic fuel injected models Use 50 1 pre mixed fuel and supply with oil injection HPDI models Use straight gasoline only supply with oil injection 4 stroke models Use straight gasoline Larger fuel filters installed onto a boat may lower the fuel vacuum pressure to 20 0 kPa 15 mmHg and under Therefore follow the instructions mentioned above to rig the boat properly so that the fuel vacuum pres...

Page 300: ...ith tag and exclusive filler structure banning use of leaded fuel EU 4 6YK 24201 03 25 6 6 Plastic With fuel gauge 6YK 24201 10 25 6 6 Plastic With label and exclusive filler structure banning use of leaded fuel 6YK 24201 21 25 6 6 Plastic For kerosene 5 6YK 24201 43 25 6 6 Plastic US CA meeting with EPA regulations w fuel gauge 1 2 3 mm in mm in mm in 363 14 3 265 10 4 230 9 1 363 14 3 265 10 4 2...

Page 301: ... mm 0 24 in 3 m 10 ft For small engines 2 6YK 24306 64 8 mm 0 31 in 3 m 10 ft US CA meeting with EPA regulations 3 6YK 24306 04 6 mm 0 24 in 3 m 10 ft For kerosene models Part No Hose inside diameter Remarks 6YK 24360 73 8 mm 0 31 in Meeting with EPA regulations Above F75 6YL 24360 51 6 mm 0 24 in L L L 1 2 3 ...

Page 302: ...ELIVERY INSPECTION PDI Before operation go over the checklist below to enhance customer satisfaction Fill in the information required Perform the static and dynamic checks following the items on the sheet SAMPLE ...

Page 303: ...ted F50 F100 P N 6YR W0035 T1 Part name Part No Q ty Remarks EXT wire lead 6Y5 83653 20 1 7 m 23 ft Tachometer ASSY 6Y5 8350T 91 1 Included instruction tag Wire lead 6Y5 83553 20 1 2 5 m 8 ft w 10 amp fuse Part name Part No Q ty Remarks Wire lead 6Y5 83553 N0 1 2 5 m 8 ft w 10 amp twin fuse Tachometer ASSY 6Y5 8350T 91 1 Included instruction tag EXT wire lead 6Y5 83653 30 1 8 m 26 ft Speedometer A...

Page 304: ...e RCL box 704 48207 P1 1 Premium Main wire harness 10 pin 6K1 8258A 40 1 8 m 26 ft Main wire harness 10 pin 61B 8258A 01 1 9 5 m 32 ft Clamp 90465 13M18 10 Twin switch panel 6K1 82570 12 1 With multi engine system Screw 90149 05M05 4 25 mm 0 1 in Nut 95380 05600 4 Plane washer 92990 05600 4 Spring washer 92990 05100 4 Fuel mgt gauge 6Y5 8350F 01 1 With 3 prong connector Wire lead 6Y5 83553 F1 1 8 ...

Page 305: ...98 01 1 Fuel pipe complete 6YK 24307 42 1 Clamp 90450 10M07 1 Clamp 90465 11M10 1 Clamp 90465 13M11 1 Washer 92990 06600 2 Nut 95380 06600 1 Bolt 97080 06100 1 Part name Part No Q ty Remarks Remote oil tank ASSY 61A 21708 20 1 Remote oil tank holder 6E5 21734 01 1 Damper 6E5 21746 00 2 Bracket 6E5 21798 01 1 Fuel pipe complete 6Y2 24307 50 1 Meeting with ABYC requirements Clamp 90450 10M07 1 Clamp...

Page 306: ... 83500 01 SQR comb speedometer fuel mgt gauge 1 6Y8 8350T 01 SQR tachometer 1 6Y8 83553 01 PWR supply wire 2 4 m 8 ft 1 With 10 amp fuse 6Y8 8356N 01 Fuel tank GPS wire 1 6Y8 2819U X2 Quick operation guide 1 6Y8 2819K S1 Quick installation guide 1 6Y8 2819U 20 Operation manual 1 Part No Part name Q ty Remarks 6Y8 81920 01 Multi hub 1 With resistor cap GRY 6Y8 81920 11 Single hub 1 With resistor 6Y...

Page 307: ... 41 Pigtail bus wire 2 7 m 9 ft 1 6Y8 82553 01 Main bus wire 0 3 m 1 ft 1 6Y8 82553 31 Main bus wire 7 6 m 25 ft 1 6Y8 82582 01 2 pin cap RED 2 For waterproof 6Y8 82582 11 4 pin cap WHT 3 For waterproof 6Y8 8350F 01 SQR fuel mgt gauge 1 6Y8 8350S 01 SQR speedometer 1 6Y8 8350T 01 SQR tachometer 2 6Y8 83553 01 PWR supply wire 2 4 m 8 ft 1 With 10 amp fuse 6Y8 8356N 01 Fuel tank GPS wire 1 704 48207...

Page 308: ...achometer 2 6Y8 83553 01 PWR supply wire 2 4 m 8 ft 1 With 10 amp fuse 6Y8 8356N 01 Fuel tank GPS wire 1 704 48207 P1 Twin binnacle RCL box Premium 1 6Y8 82570 03 Twin switch panel 1 90149 05M05 Screw 25 mm 1 in 4 95380 05600 Nut 4 92990 05600 PLN washer 4 92990 05100 SRG washer 4 6Y8 2819U X2 Quick operation guide 1 6Y8 2819K S1 Quick installation guide 1 6Y8 2819U 70 Operation manual 1 1 6Y8 281...

Page 309: ... 10 amp fuse 6R5 82570 06 Switch panel 1 Single 6X6 8258A 30 Main wire harness 10 m 32 ft 1 6X6 2819K S1 Quick installation manual 1 6Y8 2819U X2 Quick reference guide 1 Part No Part name Q ty Remarks 6Y8 8350T 01 Tachometer 2 Square style 6Y8 8350S 01 Speedometer 1 Square style 6Y8 8356N 01 GPS Fuel tank wire 1 6Y8 8350F 01 Fuel mgt gauge 1 Square style 6Y8 81920 01 Multi hub 2 6Y8 82553 01 Main ...

Page 310: ... WHT 2 For waterproof 6Y8 8350T 20 RND tachometer 1 6Y8 83553 01 PWR supply wire 2 4 m 8 ft 1 6Y8 2819W 70 Owners Manual 1 6Y8 2819W 80 Owners Manual 1 Part No Part name Q ty Remarks 6Y8 81920 01 Multi hub 1 With resistor cap GRY 6Y8 81920 11 Single hub 1 With resistor 6Y8 82521 11 Pigtail bus wire 0 6m 2 ft 2 6Y8 82521 31 Pigtail bus wire 1 8 m 6 ft 1 6Y8 82553 21 Main bus wire 6 1 m 20 ft 1 6Y8 ...

Page 311: ... SQR tachometer 1 6Y8 83553 01 PWR supply wire 2 4 m 8 ft 1 With 10 amp fuse 6Y8 8356N 01 Fuel tank GPS wire 1 6Y8 2891U 20 Operation Manual 1 Part No Part name Q ty Remarks 61B 8258A 01 Main wire harness 10 pin 9 8 m 32 ft 1 6K1 8258A 40 Main wire harness 10 pin 8 m 26 ft 1 6Y8 81920 01 Multi hub 2 With resistor cap GRY 6Y8 82521 11 Pigtail bus wire 0 6 m 2 ft 1 6Y8 82521 51 Pigtail bus wire 3 6 ...

Page 312: ... With resistor cap GRY 6Y8 81920 11 Single hub 1 With resistor 6Y8 82521 11 Pigtail bus wire 0 6m 2 ft 2 6Y8 82521 31 Pigtail bus wire 1 8 m 6 ft 1 6Y8 82553 21 Main bus wire 6 1 m 20 ft 1 6Y8 82582 11 4 pin cap WHT 1 For waterproof 6Y8 83500 20 RND comb speedometer fuel MGT gauge 1 6Y8 8350T 20 RND tachometer 1 6Y8 83553 01 PWR supply wire 2 4 m 8 ft 1 6Y8 8356N 01 Fuel tank GPS wire 1 6Y5 2819K ...

Page 313: ...8 81920 01 Multi hub 1 With resistor cap GRY 6Y8 81920 11 Single hub 1 With resistor 6Y8 82521 21 Pigtail bus wire 0 9 m 3 ft 2 6Y8 82521 51 Pigtail bus wire 3 6 m 12 ft 1 6Y8 82553 31 Main bus wire 7 5 m 25 ft 1 6Y8 82582 11 4 pin cap WHT 1 For waterproof 6Y8 83500 01 SQR comb speedometer fuel mgt gauge 1 6Y8 8350T 01 SQR tachometer 1 6Y8 83553 01 PWR supply wire 2 4 m 8 ft 1 With 10 amp fuse 6Y8...

Page 314: ...terproof 6Y8 8350T 20 RND tachometer 1 6Y8 83553 01 PWR supply wire 2 4 m 8 ft 1 With 10 amp fuse 6Y8 2819W 00 Owners Manual 1 Part No Part name Q ty Remarks 60V 8A4L1 13 Speed sensor kit 1 Refer to contents 6Y8 81920 01 Multi hub 1 6Y8 81920 11 Single hub 1 6Y8 82521 21 Pigtail bus wire 0 9 m 3 ft 2 6Y8 82521 51 Pigtail bus wire 3 6 m 12 ft 1 6Y8 82553 31 Main bus wire 7 6 m 25 ft 1 6Y8 82582 11 ...

Page 315: ...l frequency band 90167 06M00 Screw 4 97880 06035 Screw 4 90201 06M30 Washer 8 95780 06300 Nut 4 6Y8 82521 11 Pigtail bus wire 1 0 3 m 1 ft 6Y8 48277 00 Symbol graphic 3 6Y8 28107 94 Instruction 1 Part No Part name Q ty Remarks 6Y8 8350T 01 SQR tachometer 1 6Y8 83500 01 SQR speed fuel gauge 1 6Y8 81920 01 Multi hub 2 w resistor 6Y8 82553 01 Main bus wire 0 3 m 1 ft 1 6Y8 82582 11 4 pin waterproof c...

Page 316: ... fuse 6Y8 8356N 01 Fuel tank GPS wire 1 6Y9 2819K E0 Set up manual 1 6Y8 2819U 70 Operation Manual 1 1 6Y8 2819U 80 Operation Manual 2 1 Part No Part name Q ty Remarks 6Y8 8350T 01 SQR tachometer 2 6Y8 8350F 01 SQR fuel MGT gauge 1 6Y8 8350S 01 SQR speedometer 1 6Y8 81920 01 Multi hub 3 w resistor 6Y8 82553 01 Main bus wire 0 3 m 1 ft 2 6Y8 82582 11 4 pin waterproof cap 3 White 6Y8 82582 01 2 pin ...

Page 317: ...0 Main wire harness 10 m 33 ft 1 16 pin 6Y9 2819K E0 Set up manual 1 6Y9 2819U 72 Instruction 2 1 6Y9 2819U 82 Instruction 3 1 Part No Part name Q ty Remarks 6X6 8258A 30 Main wire harness 10 m 33 ft 1 16 pin 6Y8 81920 01 Multi hub 1 w resistor cap 6Y8 82521 31 Pigtail bus wire 1 8 m 6 ft 1 6Y8 82553 01 Main bus wire 0 3 m 1 ft 1 6Y8 82582 11 4 pin waterproof cap 2 White 6Y8 83553 01 PWR supply wi...

Page 318: ...0 60 Start stop SW twin 1 6X6 8258A 40 Main wire harness 12 2 m 40 ft 2 16 pin 6Y9 2819K E0 Set up manual 1 6Y9 2819U 72 Instruction 2 1 6Y9 2819U 82 Instruction 3 1 Part No Part name Q ty Remarks 6X6 2819K E0 Setup manual 1 6X6 82570 50 IG switch panel Main helm 1 6X6 82570 70 Start stop SW panel Main helm 1 6X6 8258A 40 Main wire harness 12 2 m 40 ft 3 16 pin 6Y8 81920 01 Multi hub 1 6Y8 82521 3...

Page 319: ...0 Part No Part name Q ty Remarks 6X6 82570 50 IG switch triple 1 OFF ON 6X6 82570 70 Start stop SW triple 1 Part No Part name Q ty Remarks 6X6 82570 80 Start stop SW single 1 6X6 82570 B0 Station selector SW 2 6X6 82570 90 Emergency stop SW 1 Part No Part name Q ty Remarks 6X6 82570 E0 Start stop SW twin 1 6X6 82570 B0 Station selector SW 2 6X6 82570 90 Emergency stop SW 1 Part No Part name Q ty R...

Page 320: ... F FL115B F FL150A F150C F165A F175A F200D F FL200F F225D US CA ANZ model F LF115B F LF150A VF150A VF200LA F LF200B VF225LA Global model F250C F225G F250F F275A US CA ANZ model VF250LA Part No Part name Q ty Remarks 63P 825E0 01 Tilt limit SW ASSY 1 97595 06516 Bolt w washer 2 90159 05059 Screw 1 90387 05004 Collar 1 90465 11M10 Clamp 5 Global model F FL200G F FL225F F FL250D F FL300B US CA ANZ mo...

Page 321: ... service manual and or installation manual Global model F75B F80B F90B F100D US CA Model F75A F90A Part No Part name Q ty Remarks 6D8 825E0 00 Tilt limit SW ASSY 1 97595 06512 Bolt w washer 2 90159 05059 Screw 1 90387 05004 Collar 1 90465 11M10 Clamp 4 Global model F40G F40H F50H FT50J F60F FT60G F70A US CA model F50B T50B F60B T60B F70A Part No Part name Q ty Remarks 6C5 825E0 00 Tilt limit SW AS...

Page 322: ...al and or service guide Global model F4B F5A F6C US CA Model F4A F6A Part No Part name Q ty Remarks 6BX 81949 00 Wire lead 1 6BX 81960 00 Rectifier regulator 1 6BX 82388 00 Plate 1 6BX 82581 00 Stay 1 6BX 85510 A0 Stator ASSY 1 6BX 85550 A0 Rotor ASSY 1 90109 06M80 Bolt 1 90464 30009 Clamp 1 90465 08371 Clamp 1 97595 06516 Bolt 2 97595 06520 Bolt 3 ...

Page 323: ...6634 F9 9JEH F9 9EHB For USA CAN F9 9JMH F9 9MHB F9 9JWH For JPN FT9 9LE T9 9EB 6EA 6AVK 1024398 FT9 9LEHP T9 9PHB For USA CAN FT9 9LEP T9 9PB FT9 9LMH T9 9MHB FT9 9LWH T9 9EHB F9 9HMH 6CA 6CAK 1005533 For EUR F9 9HE For EUR F15CE 6AG 6AGK 1037915 F15CEH F15EHA F15CEHP F15PHA F15CEP For EUR F15CMH F15MHA F15CWH For JPN F20BE F20EA 6AH 6AHK 1048600 F20BEH F20EHA F20BEHP F20PHA F20BEP F20PA F20BMH F...

Page 324: ...002454 FT50CEHD 61S 64J 1015476 FT50CET F50HED 6C1 6C1 1055284 For EUR F50HEHD F50HEHT F50HB F50HET F50B FT50JET T50B 6C2 6C2 1018429 F60FEHT F60HB 6C5 6C5 1061672 F60FET F60B F60FET 6DP 6DP 1002067 Brazil made For BRA FT60GEHD 6C6 6C6 1023541 For MEX FT60GEHT For MEX FT60GET T60B F70AET F70A 6CJ 6CJ 1037285 F75BET F75A 6D6 62P 1014815 F75CED 6BC 6BC 1003376 For Carib F75CEHD F80BET 6D7 6D7 101627...

Page 325: ...06240 FL200FET LF200B 6DB 6DB 1000765 F200BET 6S1 6S1 1004677 FL200BET 6S2 6S2 1001608 F200GET F200CA 6DV 6DV 1001141 FL200GET LF200CA 6DW 6DW 1000557 F225BET F225A 6AS 6AS 1003396 FL225BET 6AT 6AT 1000359 F225CET 6BB 6BB 1001543 For EUR F225DET VF225A 6CC 6CC 1002267 For USA CAN ANZ F225FET F225CA 6CL 6CL 1002385 FL225FET LF225CA 6CM 6CM 1000533 F225GET 6DM 6DM 1000070 For JPN F250CET VF250A 6CB ...

Page 326: ... 15FMH 63W 684K 1130190 15FMH 65D 65D 1103751 Brazil made For BRA E15DMH 6B4 6B4K 1204505 EK15DMH 6B8 6B8K 1005549 EK15PMH 6C0 6C0K 1005152 For LKA 20DMH 6L3 6L3K 1011499 For ANZ 25BMH 69R 61RK 1062123 25BW 25BWC For RUS E25BMH 69P EK25BMH 69T 62CK 1004180 25BMH 69U 69U 1016526 Brazil made For BRA 25XMH 69X 69XK 1000971 For ANZ 25NWC 6L2 6L2K 1053553 For ANZ 25NMH For ANZ 25NMHO EK25CMH 6S6 6S6K 1...

Page 327: ...r ANZ 50HMHDO For RUS 50HMHO 63G 55DEHD 63S 63S 1002505 For IRN 55BED 697 663K 1010523 55BET E55CMH 6A3 60FET 6CU 6H2K 1015815 60FETO E60HMHD 69D 6K5K 1044473 E60HWD E60HWHD 70BETO 6H3 6H3K 1015848 75CETO 67P 692 1074242 For EUR 75AED 692 75AEHD 75AET E75BMHD 85AED 688 688 1041337 85AEHD 85AET 90AETO 6H1 6H1 1048689 E115AE 61U 6E5 1034424 E115AET E115AMH E115AWH 115BET 6E5 For CHN 115CETO 6N6 130B...

Page 328: ...9 35 2014 YEAR MODELS MANUFACTURE STARTING SERIAL NUMBERS 2 STROKE ENGINES Model name Model code Prefix code Starting serial number Remarks Global USA CAN L250GETO 6S4 6S4 1002031 ...

Page 329: ...Produced in Japan Mar 2014 ABE E ...

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