Xinje DS2 series Manual Download

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WUXI XINJE ELECTRIC CO., LTD.

DS2 series

servo drive

Manual

Data No.: SC209 20130116 1.0

Summary of Contents for DS2 series

Page 1: ...WUXI XINJE ELECTRIC CO LTD DS2 series servo drive Manual Data No SC209 20130116 1 0...

Page 2: ...2...

Page 3: ...ct motor with load when test running Set the suitable power consumption parameters before connecting the machine Do not change the wiring with electricity Do not touch the radiator when running Confir...

Page 4: ...last 2 bits are rated speed For example 00630 rated torque 0 637N m rated speed 3000rpm 01330 rated torque 1 3N m rated speed 3000rpm Shaft spec A no bond B with bond Power loss brake empty no brake...

Page 5: ...N m 1 91 3 8 3 8 7 1 7 1 Back EMF constant V krpm 26 28 162 48 56 6 Torque coefficient N m A 0 37 0 5 0 68 0 8 0 92 Rotor inertia Kg m2 0 18 10 4 0 438 10 4 0 53 10 4 1 82 10 4 0 65 10 3 Winding resis...

Page 6: ...N m 3 5 2 4 4 5 Peak torque N m 10 5 7 1 12 15 Back EMF constant V krpm 71 51 54 62 Torque coefficient N m A 1 17 0 8 0 8 0 83 Rotor inertia Kg m2 2 63 10 4 2 45 10 4 0 54 10 3 0 63 10 3 Winding resi...

Page 7: ...0 2500 1500 2500 Max speed rpm 3000 3000 2000 3000 Rated torque N m 6 6 10 7 7 Peak torque N m 18 18 25 22 Back EMF constant V krpm 65 82 103 68 Torque coefficient N m A 1 0 0 81 1 67 1 03 Rotor inert...

Page 8: ...42 Rated power KW 2 3 1 2 1 5 Rated current A 9 5 3 0 3 9 3 7 Rated speed rpm 1500 3000 3000 2500 Max speed rpm 2000 3500 3500 3000 Rated torque N m 15 4 5 6 Peak torque N m 30 12 15 18 Back EMF const...

Page 9: ...41P5 43P0 43P0 43P0 Motor code 0144 1148 0156 1052 Rated power KW 1 5 3 0 3 0 3 0 Rated current A 3 5 6 4 7 5 7 8 Rated speed rpm 1500 3000 1500 1500 Max speed rpm 2000 3500 2000 2000 Rated torque N m...

Page 10: ...rvo drive Servo element DS2 series 220V DS2 series 380V Suitable encoder Incremental encoder 2500 ppr Input power DS2 2 P single three phases AC200 240V 50 60Hz DS2 4 P three phases AC380 400V 50 60Hz...

Page 11: ...dition Humidity Under 90 RH no condensation Vibration resistance impact resistance 4 9m s2 19 6m s2 Structure Foundation installation 3 4 Parts introduction 1 Servo motor Encoder Frame Flange Output s...

Page 12: ...OWER Light when power on Panel buttons For parameter settings Panel display Display the servo state parameter alarm CN2 CN1 CN0 Pulse direction I O signal CN1 I O analog position feedback signal CN2 E...

Page 13: ...Follow these installation instructions carefully 1 Storage temperature Store the servomotor within 20 60 as long as it is stored with the power cable disconnected Notes The end of the motor shaft is...

Page 14: ...ollowing diagram when installing the servo motor Note If the concentricity is not enough it will cause the vibration and bearing damage When installing the coupler prevent direct impact to the shaft T...

Page 15: ...installation instructions below 1 Storage temperature Store the servo driver within 20 85 as long as it is stored with the power cable disconnected 2 Installation location The following precautions a...

Page 16: ...powder in the air 3 Installation direction 4 Installation Follow the procedure below to install multiple servo drivers side by side in a control panel Install the servo driver perpendicular to the wal...

Page 17: ...ction leave min 50mm space at vertical direction Install cooling fans above the drive Keep the uniform temperature inside the control panel to avoid overheat at local place Temperature in the control...

Page 18: ...o condensation and Freezing Ambient Temperature for Long term reliability 50 C maximum to use Dimensions 1 Servo motor 60 series motor installation dimensions Unit mm Type LA Normal With brake MS 60ST...

Page 19: ...17 80 series motor installation dimensions Unit mm Type LA Normal With brake MS 80ST M02430 20P7 150 191 MS 80ST M03520 20P7 178 219...

Page 20: ...18 90 series motor installation dimensions Unit mm Type LA Normal With brake MS 90ST M02430 20P7 149 194...

Page 21: ...19 110 series motor installation dimensions Unit mm Type LA Normal With brake MS 110ST M04030 21P2 189 263 MS 110ST M05030 21P5 204 278 MS 110ST M04030 41P2 189 263 MS 110ST M05030 41P5 204 278...

Page 22: ...ons Unit mm Type LA Normal With brake MS 130ST M06025 21P5 179 236 MS 130ST M10015 21P5 213 270 MS 130ST M07725 22P0 192 249 MS 130ST M15015 22P3 241 298 MS 130ST M06025 41P5 179 236 MS 130ST M10015 4...

Page 23: ...21 180 series motor installation dimensions Unit mm Type LA Normal With brake MS 180ST M19015 43P0 232 289 MS 180ST M20015 43P0 215...

Page 24: ...22 2 Servo drive unit mm DS2 20P AS AS6 DS2 20P4 BS BS6 DS2 21P5 AS AS6 DS2 22P3 AS AS6 DS2 41P5 AS AS6 DS2 21P5 AS2...

Page 25: ...23 85 0 186 1 198 3 2 1 DS2 43P0 AS AS6 DS2 20P7 BSW BSW6 70 0 186 0 166 0 59 0 175 0...

Page 26: ...to motor ground terminal R S T U V W P D C P DS2 43P0 AS AS6 According to the order from top to bottom the functions of the main circuit are as followed Terminal Function Explanation R S T Power input...

Page 27: ...us R S T U V W P D C DS2 21P5 AS AS6 DS2 22P3 AS AS6 DS2 41P5 AS AS6 DS2 21P5 AS2 Terminal Function Explanation R S T Power input of main circuit 3 phase 200 240V 50 60Hz DS2 2 P AS AS6 DS2 21P5 AS2 A...

Page 28: ...connect P and C Set P0 10 0 Use external regeneration resistor Connect regeneration resistor to terminal P and C cut down the short wires between P and D set P0 10 1 P P Bus terminal Can measure the r...

Page 29: ...V D 24V SI1 SI2 SI3 SI4 24V SO1 SO2 COM 1 5 6 10 11 15 CN0 CN1 Terminal CN0 terminals No Name Contents No Name Contents 1 P Pulse input P 8 SI2 Input terminal 2 2 P 5V 5V difference input P 9 SI3 Inpu...

Page 30: ...minals No Name Contents No Name Contents 1 NC Reservation 9 Z Encoder output Z 2 NC Reservation 10 B Encoder output B 3 SI5 Input terminal 5 11 T REF Torque analog input 4 SO3 Output terminal 3 12 V R...

Page 31: ...5 4 SO3 Output terminal 3 4 I O signals 1 Input signal Item Input terminals Function Digital input SI1 SI5 Multi functional input terminals Pulse input P P 5V P 24V P2 00 0 positive pulse P2 00 2 pul...

Page 32: ...motor 110 130 180series motor 1 9 4 A 2 4 5 B 3 7 6 Z 4 6 10 U 5 11 12 W 6 13 7 A 7 14 8 B 8 5 9 Z 9 8 13 U 10 15 15 W 11 1 1 Shield 12 3 3 GND 13 2 2 5V 14 10 11 V 15 12 14 V 6 Communication port CO...

Page 33: ...pany COM2 The COM2 position of each type Type Port COM mode Mark DS2 2 P AS AS6 DS2 4 P AS AS6 A CN1 14 B CN1 15 RS485 This port cannot be used with COM1 at the same time The parameters of COM2 can be...

Page 34: ...eration resistor External regeneration resistor DS2 20P2 AS AS6 DS2 20P4 BS BS6 No internal regeneration resistor The external regeneration resistor specification 40 50 100W connect it to the terminal...

Page 35: ...eady short connected when out of factory disconnect P and C Set P0 10 0 Connect the regeneration resistor to terminal P and C At the same time tear down the short jumper between P and D The internal r...

Page 36: ...CN2 2 CN2 1 B A P PB CN0 14 CN1 4 CN0 13 CN0 12 COM S RDY ALM COIN AC220V 50 60Hz CN0 11 A0 AO 0V Vcc CN0 1 2 2K W V D 24V D P CN0 6 CN0 4 CN1 7 CN1 6 CN1 3 CN0 9 P OT SPD A single three phases AC 22...

Page 37: ...3 3K P 24V CN0 3 Vcc 2 2K CN1 5 CN1 10 B0 BO CN1 9 CN1 8 Z0 ZO C D P CN2 5 W CN2 4 CN2 3 U Z CN2 2 CN2 1 B A CN0 11 A0 AO COM 0V Vcc CN0 1 2 2K W V Shield layer connect 0V at signal side be empty at...

Page 38: ...BS6 AC220V 50 60Hz DS2 21P5 AS2 AC220V 50 60Hz DS2 20P7 BSW BSW6 AC220V 50 60Hz DS2 21P5 AS AS6 DS2 22P3 AS AS6 three phases AC220v 50 60Hz DS2 4 P AS AS6 three phases AC 380V 50 60Hz Shield layer co...

Page 39: ...parameters and command The basic status includes display status parameter settings monitor auxiliary function alarm status Press STATUS ESC to change the status Buttons Function STATUS ESC Press chan...

Page 40: ...nd for the servo system is in run status Parameter settings mode PX XX the first X is group code the second X is parameter code in this group Auxiliary function mode FX XX the first X is group code th...

Page 41: ...e limit CLT When speed control torque is more than the setting value the light on Positive torque limit P4 02 Reverse torque limit P4 03 P5 30 Rotation detection TGON When motor speed is higher than r...

Page 42: ...e the light on Torque control speed limit P4 07 B Code contents Code Contents Standby Servo is OFF motor has no electricity Run Servo enable motor has electricity Forward prohibit P OT ON Reverse proh...

Page 43: ...hen given position is the same to actual the light on Near signal width P5 04 P5 30 Rotation detection TGON When motor speed is higher than the rotation detection speed the light on Rotation defection...

Page 44: ...0000 9999 1 Command pulse U 09 0000 9999 10000 U 10 Rotate angle encoder value 0000 9999 1 Encoder pulse U 11 0000 9999 10000 U 12 Input command pulses 0000 9999 1 Command pulse U 13 0000 9999 10000...

Page 45: ...4_2 C SEL control mode selection LED5_2 P OT ban positive rotation LED4_3 ZCLAMP zero clamp LED5_3 N OT ban reverse rotation LED4_5 G SEL gaining switch LED5_5 P CL external torque limit at forward ro...

Page 46: ...g1 input terminal status is shown in LED5 output terminal status is shown in LED2 Fig 2 is the LED segment number Input terminal Output terminal Segment Instruction Segment Instruction LED5_0 SI1 inpu...

Page 47: ...unication monitor F0 XX Code Contents Code Contents F0 00 Motor code F0 01 Series F0 02 Machine type F0 03 Production year F0 04 Production date month F0 05 Production date day F0 06 Software version...

Page 48: ...e wires are connected correctly the motor will run forward direction is counterclockwise in 5 seconds The motor will shake if the wiring is not correct Even worse the drive will alarm Please cut the p...

Page 49: ...ower level Please see the motor code on the product label Make sure F0 00 is the same to the motor code on the label Keep press ENTER Keep press ENTER F2 00 adjustment finish power on confirm the driv...

Page 50: ...to default value parameter F4 XX F4 00 1 all parameter will back to default value Note When drive is on the change cannot be done The operations must be done when servo is OFF External monitor paramet...

Page 51: ...atus press ENTER to confirm 2 The second LED will blink press INC or DEC to change the value to 3 keep press ENTER to confirm 3 The last two LEDs will blink at this time press INC or DEC to change the...

Page 52: ...lection P0 address 0000 00FF P0 Function Unit Default value Range Effective Suitable mode 00 Main mode 0 0 01 Sub mode 1 0 idle 1 torque command 2 torque analog 3 speed terminal command 4 speed analog...

Page 53: ...mode when servo OFF or alarm DS2 is inertia stop Keep inertia state after stop 2 0 2 All 06 H stop mode when over range 0 1 inertia stop Keep inertia state after stop 2 deceleration stop Change to zer...

Page 54: ...0 3 All 10 Regenerative resistor choice 0 internal regenerative resistor 1 external regenerative resistor 0 0 1 All 20 Running time 0 Monitor value cannot be changed 21 Alarm times 0 Monitor value can...

Page 55: ...ime 0 01 ms 0 0 6553 5 5 6 3 Position control parameter P2 address 0200 02FF P2 Function Unit Default value Range Effective time Suitable mode 00 Command pulse mode 1 AB phase pulse 90 phase 4 time 2...

Page 56: ...f pulse high bit 1 0 9999 9999 5 13 First segment speed 0 1 rpm 0 0 50000 5 14 First segment adjusting time 1ms 0 0 65535 5 15 First segment command filter time 0 1 ms 0 0 65535 P2 16 P2 90 are 2 16 s...

Page 57: ...de 00 Analog value of rated speed 0 01V 1000 150 3000 4 01 Internal speed 1 rpm 100 5000 5000 3 02 Internal speed 2 rpm 200 5000 5000 3 03 Internal speed 3 rpm 300 5000 5000 3 04 JOG speed rpm 100 0 1...

Page 58: ...000 150 3000 2 01 Torque command filter time 0 01ms 20 0 65535 1 2 02 Forward torque limit 1 300 0 300 All 03 Reverse torque limit 1 300 0 300 All 04 Forward run side external torque limit 1 100 0 300...

Page 59: ...FF P5 Name Unit Default value Range Effective time Suitable mode 00 Positioning end width COIN Command pulse 7 0 250 5 6 01 Zero clamp speed ZCLAMP rpm 10 0 300 3 4 02 Rotation checking speed TGON rpm...

Page 60: ...nput filter time 5ms 0 0 100 All 10 S ON servo signal 0000 signal invalid 0001 input positive signal to terminal SI1 0002 input positive signal to terminal SI2 0003 input positive signal to terminal S...

Page 61: ...gative signal to terminal SI3 0014 input negative signal to terminal SI4 0015 input negative signal to terminal SI5 0016 input negative signal to terminal SI6 11 P CON proportion command ditto 1 3 All...

Page 62: ...D A internal speed choice ditto 1 3 3 5 6 19 SPD B internal speed choice ditto 1 3 3 5 6 20 C SEL control mode choice ditto 1 3 All 21 ZCLAMP zero clamp ditto 1 3 3 5 22 INHIBIT pulse command prohibit...

Page 63: ...inal SO2 0003 output positive signal from terminal SO3 0011 output positive signal from terminal SO1 0012 output positive signal from terminal SO2 0013 output positive signal from terminal SO3 2 4 5 6...

Page 64: ...please refer to table 2 2 the default value of output terminals please refer to table 4 3 the input terminal distributions please refer to table 1 4 the output terminal distributions please refer to t...

Page 65: ...Cannot pass the parameter self test Re power on the drive or contact us E 003 bus overvoltage Grid voltage is too high or not connect to regenerative resistor regenerative resistor is broken or value...

Page 66: ...ulse limits P5 05 E 011 Motor UVW is short circuit External short circuit at first power on self test Check motor UVW connection change the broken motor E 012 Motor UVW current error Current collectio...

Page 67: ...vo drive terminal UVW must one to one connect Otherwise the servo motor will be blocked or run too fast c Power on the servo drive panel will display bb d Enter F2 00 set the value same to the motor c...

Page 68: ...0021 MS 110ST M04030 21P2 1 2 4 3000 5 3 0031 MS 110ST M05030 21P5 1 5 5 3000 6 3 0032 MS 110ST M04030 41P2 1 2 4 3000 3 3 0131 MS 110ST M05030 41P5 1 5 5 3000 3 9 3 0132 MS 130ST M06025 21P5 1 5 6 25...

Page 69: ...6 DS2 20P4 BS BS6 0004 default setting 1004 DS2 20P7 AS AS6 DS2 20P7 BSW BSW6 0011 default setting 1011 0012 0021 DS2 21P5 AS AS6 DS2 21P5 AS2 0044 default setting 0031 0032 0042 1042 DS2 22P3 AS AS6...

Page 70: ...WUXI XINJE ELECTRIC CO LTD 4th Floor Building 7th No 100 Dicui Rd Wuxi China Tel 86 0510 85134139 Fax 86 0510 85111290 www xinje com Email cheerfiona gmail com...

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