GE Fuji Electric MICRO-SAVER AF-300 Instructions Manual Download

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Drives

5 Horsepower

Instructions

Summary of Contents for Fuji Electric MICRO-SAVER AF-300

Page 1: ...AF 3W MICRO AVER TM Drives l 4 5 Horsepower Instructions...

Page 2: ...closed to any third party without the written approval of GE Motors Industrial Systems Fort Wayne IN NOTE The terms inverter controller and drive are sometimes used interchangably throughout the indus...

Page 3: ...ing 4 3 Table 4 AF SOOM Drive Cable Size Recommendations 4 4 and Cncuit Protecnon Rating AF 3OOM Control Power Terminal Board 44 AF 3OOM l 4 to 5 H p Drive Connection Diagram 46 Operation Connections...

Page 4: ...rnal Fatlure 8 6 7 Drive Overload 8 7 9 Memory Error Keypad Communication CPU Error 8 7 11 Motor wdl not run 8 8 12 Motor wrll run but speed wrll not change 8 9 13 Motor will stall durmg acceleration...

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Page 6: ...s that If not strictly observed may result in damage to or destruction of the equipment NOTE Notes ca attention to mformaf on that IS especally sigmficant in understandIng and operaffng the equipment...

Page 7: ...1 Le moteur dolt etre muni d une protection distinctecontrelessurintensites lasurcharge et la surchauffe confrmement au Code Canadian de L electricite premierb partie WARNING The Drive leakage current...

Page 8: ...the wire gauge Involved The connector 1s to be fixed using the crimp tool specified by the connector manufacturer CAUTION Do not perform ameggertest between theDrivetermrnalsoronthecontrolcrrcuitterm...

Page 9: ...rng openmg the maintained contact starts stops the Drive 0 Total wiring between the Drive and the motor must not exceed the length shown below Funcim 230V Series 460V Series F 12 data HP i d I Z 1 z 3...

Page 10: ...e IS listed on the nameplate attached to the Drive Refer to TABLE 1 page 2 4 for complete AF 300M Drive specrfication listing INSPECTION PROCEDURES UPON DELIVERY Upon receipt of your Drive inspect the...

Page 11: ...r stopping operation While operation is stopped the LED red lights up The key does not function when terminal operation is selected When any of the protection functions are activated this key IS used...

Page 12: ...Sink 5 Mounting Screw Holes 6 Terminal Cover Screws Figure 2 3 TYPICAL DRIVE COl liPONENTS Step 1 Remove Terminal Cover screw Step 2 Unlock tabs at the locations indicated by the arrows to remove the...

Page 13: ...80 480 Vat Can not exceed power supply voltage Frequency Range 50 400 Hertz 0 2 to 15 Hz start frequency 0 2 to 120 Hz base frequency Above 120 Hz contact Company for approval of application Overload...

Page 14: ...tching frequency 6 levels Scale calibration of externally connected analog meter or pulse frequency 1440 Hz F maxtmum Data Protection I Data lock I S possible to ensure that the functton codes are not...

Page 15: ...of 6 5 to 10 3 Vdc Keypad Drive Operation Digital Display 4 digit LED Output frequency output current output voltage motor speed line speed mlmin machine speed r min current limit Set reference freque...

Page 16: ...343002M Ai 2 D5565 6 6 3 6 3 160 7 9 201 5 5 140 8 and 9 6KAF343003M Ai 3 D 5566 6 6 3 6 3 160 7 9 201 5 5 140 6 and 9 6KAF343005M Al 5 D5567 7 3 3 3 6 3 160 7 9 201 6 1 155 8and 10 Table 3 AF 300 MIC...

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Page 18: ...I INSTALLATION MOUNTING CLEARANCE Install at a sufficient distance from other equip ment walls or wiring ducts as shown in Figure 3 1 these clearances are required to allow the heat generated by the D...

Page 19: ...AF 300 MICRO A VER Dimensions Figure 1 Figure 2 Figure 3 Figure 4 Note Inches MM 3 2...

Page 20: ...A F 300 MICRO A VEfi Dimensions Figure 5 Figure 8 Figure 6 Figure 9 Figure 7 Figure 10 Note Inches MM 3 3...

Page 21: ...Dimensions of Keypad Mounting Holes 2 56 65 62 m 2 0 31 7 9 I 6 7 17 1 I1 DIGITAL MIINITDR 1 2 5 2 1 7 55 2 5 _ P 167 42 5 BY 225 I I n c h e s MM 3 4...

Page 22: ...e Base Driver Board is illuminated hazardous voltages are present in the Drive circuit boards Remove and lock out power before you disconnect or reconnect wires and before you remove or replace fuses...

Page 23: ...Never install both types of wiring In the same duct or conduit A separation distance of 4 inches lo centrmeters or more IS recommended If the control circuit wiring must cross the main power wiring i...

Page 24: ...ate view of Figure 4 3 or 4 4 See TABLE 5 for description of all terminals and TABLE 4 for recommended wire sizes 4 Suitableforuse on a circuit capable of delivering not more than 1OOOA 1 hp or less o...

Page 25: ...5 times Drive rated amps T h e s e are mm mum w re sizes consult and conform to local and national codes I Typical fuse rating required for UL Bussman type JKS or equivalent Ground wire size 14 AWG Co...

Page 26: ...THR CM l Diglta E ultiste F r e q u e n c y _ Eed ect 3 v o d 5 p F 4 Meter Y 3 2 s Xl i u 71 2 d ha322 y s x k cc w J Speed reference potentrameter 1 to 5k Ohm 1 watt rating or greater 2 x 1 Thermal...

Page 27: ...all them in the same duct or conduit A separation distance of 4 Inches or more IS recommended If the control circuit wiring must cross the main circuit wiring make sure It crosses at a right angle 2 U...

Page 28: ...ulti step Speed Operation Application of terminals Xl X2 and X3 a b C 30 4130BIRUNIFMA N C 1N C I C l 11 3 I12 1 1 1 30C FMP XI X2 X3 RTI REV FWD THR CM Operation control method is selected by F 02 an...

Page 29: ...frequency is reached at 20mA and IS proportional down to a minimum frequency setting at 4mA Input impedance is 250 ohm Must be isolated source Control Circuit Common terminal for control input command...

Page 30: ...ring selection Meter connects between terminal FMA 11 Pulse frequency output equal to Drive output frequency 1440 Hz at max frequency Meter connects between FMP and CM Pulse voltage Peak 5Vdc 50 duty...

Page 31: ...rive Interface Details Output Terminal Run 27 Vdc MAX 20 mA MAX Input Terminal FWD REV X1 X3 BXIRST THR RTl Reference Input 13 22K Ohms I 12 11 Cl 4 to 20 mA dc Figure 4 12 DRIVE INTERFACE DETAILS 4 1...

Page 32: ...O R Q U E l 2 6KAF321 F50M AI D5553 05 23 1 7 0 15 30 SEC 6VKB32BROl A3007 02 1000 150 3 6KAF323F50M Al D5558 05 230 3 7 0 1 5 30 SEC 6VKB32BROi A3007 0 2 100 0 150 zl P 3 L s 4 ay cm 5 s 3 NOTES DB...

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Page 34: ...is applied to the Drive the keypad panel display will be as shown in Figure 5 1 and will be flashing on and off If the RUN key IS pressed at this point operatron WIII be at 60 Hertz according to the...

Page 35: ...ion settmg mode 1 Each time the key IS pressed the display changes between indication of a Function Code and its data When these keys are pressed while the Function Code IS dls played the Function Cod...

Page 36: ...w NOTE Following examples are with maximum frequency F 03 set higher than 60 Hz 1 0 STOP Mode 1 A display I I 7 Termmal operatmn Drive wll run D sdav dmfn Keypad panel operation Drwe wtll run Display...

Page 37: ...un D play Hz Termmal aperat on Not operatonal Drwe WIIIrun Tenmal operation Not operational Drwe will run Termmal operation Not operatvxnl Keypad panel Keypad panel operation Drive WIIIrun Dsplay V Te...

Page 38: ...PROGRAM mode while stopped example changing the torque boost data value 1 Data is Storec Data I S Stored 5 5...

Page 39: ...WIII not be stored If the key IS pressed before m a key IS pressed the changed data will be canceled and operation will continue with the previous data runnmg data IS temporarily stored If the Functio...

Page 40: ...TRIP mode NOTE Past fault records also can be dlsplayed with Function Code 29 I IL a i 6 51 Not effectwe 1 51 Not effective 1 l Not effective Fl Not effective l Not effective I i Not effective I L 5 7...

Page 41: ...ion N o t Lrt Function lndicatlon Stopped lndlcated Running lndlcated Stopped lndlcated Runnmg Indicated Fault lndlcatlon 0 STOP Lit 0 RUN L t 0 STOP Lit R E S E T RESET 0 R U N Lit and NotLIt Cl P R...

Page 42: ...oth acceleration and deceleration over full speed range Selecting Operation Method With the AF 300 Mcro aver Series the following methods can be selected to input the run stop signals and for frequenc...

Page 43: ...l CM When the Drive IS to be stopped by an external fault signal connect a NC normally closed contact RST BX Connect the NO normally open contact signal to reset a fault condition or coast stop the mo...

Page 44: ...TABLE 6 Function Code Function Code Numbers Followed by Function Descriptions Function can be changed while the Drive I S operating Optlonal card Functions 5 12...

Page 45: ...es Not protected changeable Protected change prevented Press R and a together to change Function 0 Code F 00 to 1 Press E and together to change Function 0 Code F 00 to 0 F R E Q U E N C Y C O M M A N...

Page 46: ...quency 0 6 0 WARNING Review motor capabilities for operation above motors base frequency I 0000 0400 BASE FREQUENCY I Base frequency for motor I I S adjustable from 0 Hz to 400 Hz in 1 Hz steps 0 Set...

Page 47: ...ELERATION TIME I Deceleration trme 1 I S adjustable from 0 01 to 3600 seconds Rules are the same as for Function Code 06 except that a setting of zero 0 causes the motor to coast down until it reaches...

Page 48: ...d be a mimmum of 10 000 OHMS M O T O R P O L E S The number of motor poles I S set to drsplay synchronous RPM It has NO effect on Drive operation Adjustable from 2 to 12 even numbers only Example When...

Page 49: ...leration times 2 are identical in behavior to Function Codes 06 and 07 respectively It can be activated via RTl connected to CM RESTART AFTER MOMENTARY POWER FAILURE The AF 300 Micro aver family of Dr...

Page 50: ...otection will be required Refer to Function Code 16 lnacbve External thermal overload devrce Active Review motor thermal charactenstrcs Specral factory settmg Consult Company Forced air cooled motor E...

Page 51: ...rating characteristics for the continuously allowable current 1 For a standard 4 pole motor 10 0 0 10 20 30 40 50 60 70 60 Drive frequency Hz 2 For a special design motor Electronic thermal overload...

Page 52: ...AKE STARTING Hz DC rnjectron brakrng can provide an effective means of stopping the motor especrally after the motor has already reached a low speed This setting determines the frequency at whrch dc b...

Page 53: ...ssrbly resulting In motor damage I MULTI STEP FREQUENCIES Seven 7 digitally preset speeds can be programmed Into Function Codes 21 thru 27 These preset speeds can be mdrvrdually selected through switc...

Page 54: ...t by keypad A V keys or by the analog mpots per Funct on Code 01 settmg A sett ng in Funcbon Code 21 through 27 above the maximum frequency m Funct on Code F 03 I S NO J pass b e 0 1 ANALOG VOLTAGE OU...

Page 55: ...r any new trip will be stored in the area for the rnformatron for the latest trip shown above Each preceedmg trip history will be moved downward and the informatlon for the third preceding trip will b...

Page 56: ...unction F 33 I t F 32 CURRENT LIMITING LEVEL MOTORING BRAKING 150 3 0 to 1 5 0 Can be set in Increments of 1 within a range of 30 to 150 of the Drive s rated current standard value The current limitin...

Page 57: ...le from 0 to 100 Frequency Settrng 100 FREQUENCY GAIN Frequency gain IS a multiplier on the frequency setpomt when an analog reference IS selected 100 equals unity gain Ad ustable from 0 to 200 ____ _...

Page 58: ...requency regardless of the frequency reference setpomt Adjustable from 0 to 100 100 ____ I I 1utput I I I requency Frequency Setting Hz NOTE If Low Limiter IS set higher than HI Limiter the HI Limiter...

Page 59: ...the Drive will attempt to reset after overcurrent and overvoltage faults Not a restart Operates for 3 wire control circurt WIII not restart after other protective faults or when the number of restart...

Page 60: ...et to the rated frequency of the motor 0 Although the base frequency may exceed the maximum frequency In that case the voltage will be decreased accordrngly TIMER FOR AUTOMATIC RUN STOP CYCLE Inactive...

Page 61: ...y level detection signal FDT signal ON i j ON j RUN O F F CM O F F Frequency equivalence detection signal FAR signal 6 t Reference frequency 5 Output frequency P 1_ F56 RUN I CM I I I I lime F 3 FREQU...

Page 62: ...of 0 to 30 Hz IGNAL AR T H R T E R M I N A L F U N C T I O N This function enables terminal THR to be used for two different functions by changing the data code as follows External alarm Drive can be...

Page 63: ...wn in Figure 7 1 when conductrng a meggertest on the Drive itself Do not conduct a megger test on the control circuits Short Li L2 L3 U V W P and DB then megger to ground 3 Use a high resistance range...

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Page 65: ...ve s control power is not suppked the alarm signal will not be retained Note 2 Reset command g gl key on the keypad panel or turn on the control terminals RST CM ON to reset the alarm Note 3 Informati...

Page 66: ...rcurrent at during during steady state acceleration deceleration running oci 1 1 oc2 1 Is motor circuit U V W No No No grounding sectlons TYes N o Can the torque Is the torque boost setting boost sett...

Page 67: ...el when alarm occurred7 Yes Yes Increased Yes No 4 Can the load Inertia be decreased Yes _ r Decrease untrl the failure does not No No No occur 1 1 I I I I Is the brakrng unrt and braking resrstor mst...

Page 68: ...em speclflcatlon No T 1 No Is the main DC crrcurt voltage between and below the lower limit voltage value Possible Drive control circuit or noise related mis operation Contact General Electric Company...

Page 69: ...tact General Electric Company 9 Memory error keypad communication error CPU error Keypad Communication Display abnormal or Settrng Error Error DSP Error extmgurshment E r l E r 2 E r 3 I I power to ON...

Page 70: ...s signal below the I starting frequency 1ymo ssimole unve No Iallure l C o n t a c t GI sneral f lTtT5ifl Electric Cc quency reference voltage or current source and check for ground in reference circu...

Page 71: ...g F 01 Multi step IMultIstep Up Down quency selection terminals Xi X2 Analog change 0 IOV 4 20mA No Keypad WIII speed change by pressing A v key decelerabon time to the time suitable I Possible Drive...

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Page 73: ...Drive such as the main printed circuit boards transrs tor modules etc The warranty covers replacement of the entire Drive Warranty period IS 12 months after installation or 18 months after shipment fr...

Page 74: ...ent on Same Power Yes N o If Yes what Line Reactor on Input Yes No Input Starter Yes N o Output Starter Yes N o Motor Overloads Yes No Control Terminals Used circle if used T H R RSTIBX R U N Function...

Page 75: ...SA51919304 wu I I I I wm7m I 77nnd I I I I 1 11 1 1 I I I F a n SA51919400 1 2 6 V d c 1 1 1 SA51919401 t 26Vdc 1 I 1 I 1 1Kevoad I SA51919502 1 TPJ GE 1 1 1 1 1 1 1 1 1 1 Control PCB 400Vdc Capacito...

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Page 78: ...3C 4M 9 97 The Drive that Powers GE Fuji Drives USA GE Fuji Drives America 1501 Roanoke Boulevard S A de C V Room 435 Ave La Sierra 1401 Salem VA 24153 Parque industrial La Sha Internet Address Guadal...

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