Weber Geset 125 Original User Manual Download

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Original User’s Manual

Installation, Setup, Operation and Maintenance

Geset 125

Article number of documentation 40001136

Weber Marking Systems GmbH
Maarweg 33
D-53619 Rheinbreitbach
E-Mail: [email protected]
http://www.webermarking.de

Version: 30.07.14 /ZIM

40001136

Summary of Contents for Geset 125

Page 1: ...n and Maintenance Geset 125 Article number of documentation 40001136 Copyright Weber Marking Systems GmbH Weber Marking Systems GmbH Maarweg 33 D 53619 Rheinbreitbach E Mail info webermarking de http...

Page 2: ...Blank Page...

Page 3: ...ing station 13 Hazards to the labeling system 14 Safety instructions 15 Warnings on the labeling system 17 Remaining risks 17 Obligations of the operator 18 Authorized persons 18 Personal protective g...

Page 4: ...abel roll in labeler 39 Adjust product light barrier 40 Adjust peeler plate 41 8 Operation 43 Safety instructions 43 Turn on and off labeling machine 43 Operator panel 44 Turn on labeling operation 44...

Page 5: ...iability for damage arising from the following Nonobservance of operating instructions Improper use Use of untrained personnel Independent changes to the system The use of spare parts that have not be...

Page 6: ...ons are offered below of the conventions for the text and illustrations which are used in this manual Buttons switches and pushbuttons that need to be pressed are placed in brackets Ex Press the Start...

Page 7: ...n of the problem All the information from the labeling system rating plate Did the problem arise for the first time after the following After inserting a new role of labels or ribbon After changing th...

Page 8: ...t can differ from the status after the system is started up The software parameters can be returned to the defaults by being reset and any changed values are lost Default See factory setting Gauge See...

Page 9: ...ometer Changeable resistor controller for the analog control of labeling system settings such as the timing of the tamp movement in relation to the rotary position of the potentiometer Product detecto...

Page 10: ...Chapter 1 General information 40001136 BTA Geset 125 Version 30 07 14 Page 10 of 57 GB Term Explanation VDC Direct current voltage Water trap See Service unit...

Page 11: ...rm of text and symbols to warn of hazards and provide instruction for preventing any personal injury and property damage Safety instructions are introduced by keywords that express the extent of the d...

Page 12: ...m is used with an additional pneumatic shutter at the aperture for the tamp when operating in a wet environment the labeling system has additional air conditioning features in the stainless steel cabi...

Page 13: ...explosive atmosphere When the labeling system comes into contact with food Modifications and alterations to the labeling station If the machine is independently modified and altered all of the manufac...

Page 14: ...1 Hazards to the labeling system The example in Fig 2 1 shows potential hazard areas of the labeling system Especially in the infeed and at the labeler is an increased risk of injury Roll conveyor Wr...

Page 15: ...the power Hazard from easily flammable label material FIRE HAZARD The ribbon and labels are easily flammable Potential injury from fire and smoke Keep away from sources of ignition and open fire Hazar...

Page 16: ...of injury from corners and edges RISK OF INJURY Scrapes and cuts can result from sharp edges and pointed corners Always keep the work area clean The label web forms sharp edges Observe caution when w...

Page 17: ...ng risks The labeler is constructed in a way that makes it safe for use Some hazards are inherent in the design and construction but can be minimized with the corresponding safety mechanisms and equip...

Page 18: ...beling station are repaired by trained personnel or by Technicians of the Bluhm Weber Group The qualified personnel is trained in handling the integrated controller before parameterizations may be arr...

Page 19: ...ets watches or similar SAFETY GLASSES Wear safety glasses to protect from splashing cleanser and flying parts PROTECTIVE GLOVES Wear protective gloves to protect from sharp edged objects and irritatin...

Page 20: ...e customer s conveying system may evoke dangerous areas at the transitions Suitable safety measures have to be taken in this case Labeling station s cover The fixed and screwed system covers protect t...

Page 21: ...and troubleshooting remove the label from the applicator etc the labeling system can be operated from all sides Only one person is permitted to replace the consumable material All interventions are o...

Page 22: ...C Surrounding conditions 20 90 relative air humidity non condensing Performance data Application rate max 50 pieces min depending on product and label size Conveying speed roll conveyor 4 m min frequ...

Page 23: ...hould be taken on accurate alignment of the products between two freely mounted rollers of the roll conveyor The side guidances position the products flush with the outside edge of the roll conveyor W...

Page 24: ...Fig 4 1 Overview of labeling system No Description 1 ROLL CONVEYOR 2 INFEED 3 SIDE GUIDANCE 4 WRAPPING UNIT 5 SIDE ADJUSTMENT WRAPPING UNIT 6 HEIGHT ADJUSTMENT WRAPPING UNIT 7 LABELER 8 HEIGHT ADJUST...

Page 25: ...heck to see if everything is there against the delivery slip Transportation and unpackaging Safety instructions Hazard from lifted loads RISK OF INJURY Falling loads can cause severe injury or death D...

Page 26: ...vered with possible exceptions that is It is standing on a pallet It may be wrapped with stretch film or in a transport box It may be secured with additional straps and the plate feet may be screwed t...

Page 27: ...Group Risk of injury The straps are secured tightly and can fly back when they are cut and cause injury 2 Open if available the transport box applied notes have to be observed Remove any film and stra...

Page 28: ...Procedure 1 Remove the label material from the system 2 Transport the system to its storage location For securing and transporting the labeling system follow the safety instructions in the above secti...

Page 29: ...e adapted to the surrounding conditions To make these fine adjustments detailed professional knowledge is necessary that arises from experience with labeling systems This required professional knowled...

Page 30: ...ransport on page 25 near the labeling site in the area of the installation site The base is solid level and flat The labeling system and if applicable the turning plate must be completely installed Th...

Page 31: ...ows Step Procedure 1 Connect the power voltage cable with the power socket Risk of injury from pulling in and crushing Immediately after turning on several system parts make a reference run or move to...

Page 32: ...nts RISK OF INJURY FROM CRUSHING The movements of the labeling system are motor driven by an automatic controller in automatic operation Maintain a distance from moving parts Entanglement hazard by ro...

Page 33: ...f the respective positioning device before each change of position Tighten again the respective interlock after the change of position The labeling station is provided with different positioning devic...

Page 34: ...digital counter Depending on version a system provides spindle adjustments with different inclinations I e at a crank rotation the spindle slide covers a distance of resp 2 or 4 mm Fig 7 3 Spindle ad...

Page 35: ...ent Experienced operators may use the adjustment tables later on as a checklist Requirements Control about product transport One or more sample products Labeling system is connected to power Triggerin...

Page 36: ...roll conveyor Pos 1 Fig 7 4 is installed fix The height of the roll conveyor can be adjusted by the threads at the rubber feet Pos 4 Fig 7 4 Adjust the roll conveyor horizontal by an air level Fig 7 4...

Page 37: ...The guidances have to be adjusted that between product and side guiding is a crack of appr 1 1 5 mm per side Fig 7 5 Side guidance No Description 1 SIDE GUIDANCE DRIVE SIDE 2 SAMPLE PRODUCT 3 SIDE GU...

Page 38: ...indrical products are labeled in throughput onto its surface by the wrapping unit The wrapping unit rotates with a constant speed that is faster than the basic speed Information on adjustment of wrapp...

Page 39: ...rrect this adjustment if applicable Please adjust the lateral position of the wrapping unit as follows Step Procedure 1 Loosen the clamping to lateral adjustment Pos 4 Fig 7 6 of the wrapping unit 2 A...

Page 40: ...ted by one millimeter s Alpha manual The light barrier is installed at a fix position ex factory A position change is not required It is even undesired as it may influence the application performance...

Page 41: ...the product no product contact via traverse adjustment of the labeler no product contact The peeler plate should be installed in an angle of 15 30 to product The required label position on the product...

Page 42: ...in the area of the peeler plate 3 Adjust with the crank for height adjustment Pos 1 Fig 7 8 the distance to the peeler plate to the required criteria s section above Information on positioning equipm...

Page 43: ...by rotating elements ENTANGLEMENT HAZARD Rotating elements at the labeler like label liner rewinder label feed at labeler roll conveyor and wrapping unit are driven by a motor Do not grip in at or bet...

Page 44: ...labeling system are loaded and threaded Labeling system is connected to power System was put into operation see chapter Installation and initial startup on page 29 Instruction Please turn on the labe...

Page 45: ...n rollers is curved which can cause problems with the operation mode This characteristic of the labels as well as the retained curvature depend on the material which can vary significantly between the...

Page 46: ...afety and disposal regulations have to be observed and followed for each product Damages to machines and machine parts Absence or faulty maintenance service and repair work abate the operational avail...

Page 47: ...oller solvent 21800977 Lint free cloth 21800978 Label remover 21800771 Product recommendation Can be obtained from the Bluhm Weber Group with the eight character article number Instruction Please arra...

Page 48: ...el remover or alcohol 2 Clean all sensors product sensor low label warning sensor label gap sensor carefully with a cloth 3 Examine all pipe connections for tightness and leakage 4 Examine all roller...

Page 49: ...TUCH LINT FREE CLOTH REINIGUNGSFOLIE LAP SHEET BESTELLANNAHME ORDER PROCESSING TISCHDRUCKER DESKTOP PRINTER ETIKETTIERER LABELER DRUCKMODULE PRINT MODULES ETIKETTIERER LABELER DRUCKKOPF PRINTHEAD GUM...

Page 50: ...The light sensors and barriers may be damaged when cleaning with compressed air steam cleaner aggressive dissolvers or scrubbing agents Do not use any liquids that may cause short circuits Do not use...

Page 51: ...for an operational time of 4 5 years After this time it is advisable to exchange the bearing or rollers Spare parts Safety instructions Hazard from incorrect spare parts HEALTH HAZARD Incorrect or fau...

Page 52: ...GER TO LIFE Contact of persons with parts that became live by faults Before performing any work at the labeling station disconnect it from electrical power Hazards from actively controlled movements R...

Page 53: ...ord Contact supplier of conveying system Label with not suitable adhesive insufficient initial adhesion Change label quality Wrong parameterization Check time and delay settings of the responsible con...

Page 54: ...If the labeling is performed correctly the label is free from creases straight always at the same position on the product No correction is necessary Fig 10 1 Product with correct labeling result Erro...

Page 55: ...ition changes from product to product Fig 10 4 Product with position displacement of the label Correct the labeling result as follows Step Procedure 1 The application speed of the label may be too hig...

Page 56: ...t 48 Installation site 29 Label Feed 8 Label material 45 Label Out 8 Label Sensor 8 Lateral adjustment 41 Low Label 9 Maintenance instructions 47 Maintenance list 47 Means transport 26 Operation outdo...

Page 57: ...the machine FR Nous d clarons sous notre responsabilit exclusive que la machine Geset 125 DE auf das sich diese Erkl rung bezieht folgenden Bestimmungen und Richtlinien entspricht GB to which this de...

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