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Toshiba VF5X / VF5X-4515 manual

Summary of Contents for VF5X

Page 1: ...ERIES NOTICE 1 Please make sure that this Instruction Manual is delivered to the end user of the inverter unit 2 Read this manual before installing or operating the inverter unit and store it in a safe place for reference Toshiba Schneider Inverter Corporation TOSHIBA Corporation 1998 All Rights Reserved Toshiba VF5X VF5X 4515 manual ...

Page 2: ...ts the functions provided by the two different models of the expansion terminal block board the VFSX 4514 and the VFSX 4515 Before using the expansion terminal block board be sure to read this manual carefully and thoroughly to get the best performance and longest lifetime from this equipment Store this manual in a location convenient to the inverter in which the expansion terminal block board is ...

Page 3: ...s listed below before reading the main text of this manual and be sure to observe all precautions Signal Words Indication Meaning IAWARNINGl Indicates a potentially hazardous situation that may result in death or serious injury in the event of improper handling Symbols Symbol 0 Meaning Indicates an action that is prohibited The prohibited action is indicated by a picture or text inside or next to ...

Page 4: ... SURE TO CONNECT GROUND A WARNING If this equipment is used with the front cover removed it must be installed in the distribution panel Not installing this unit in the distribution panel can result in electrical shock A WARNING Before making connections do the following 1 Turn off the input power 2 Wait at least 10 minutes and check to make sure the charge lamp has gone out 3 Use a tester etc capa...

Page 5: ...A output The 4 to 20 mA output circuit outputs a current of about 40 mA for 1 to 2 ms when power is first applied Verify that the connected equipment can handle this current However the output voltage will not exceed 26 V Relay contact output When using the expansion terminal block board use pin PG pulse generator speed feedback control TG tachometer generator speed feedback control P24 on the inv...

Page 6: ... can be used ifthe 12 V constant voltage power supply circuit on the on the expansion terminal block board is not used as the pulse generator power supply regardless of whether single phase or two phase system is used See figure 1 2 VFSX 4S1S Block Diagram on page 2 2 The S6 pin is used as the FM 4 to 20 mA output pin and the SS pin is used as the AM 4 to 20 mA output pin These pins can be used as...

Page 7: ...Relay Contact Output Pin Connections 20 3 3 3 Relay Contact Output Pin Setup Procedure 21 3 4 4 to 20 mA Conversion Circuit 23 3 4 1 4 to 20 mA Conversion Circuit Specifications 23 3 4 2 4 to 20 mA Conversion Circuit Connections 24 3 5 Speed Feedback Control Using Pulse Input PG Speed Feedback Control 27 3 5 1 PG Speed Feedback Control Specifications 27 3 5 2 PG Speed Feedback Control Connections ...

Page 8: ...TG cc 4 to 20 mA output 1 I 1zVdc 12 V constant voltage power f __ o Rl RZ supply circuit 4 7k 4 7k TG J 1 I R5 I I Full wave I I 39k I I rectifier r c i I circuit i RHl c 1 I C4 ZOk i 0 lµ R3 1 ZW ________ _ 1 zsov y lk L ____________ _e a 1 1 u 1 I I 4 lo 20 mA conversion circuit I Input I cr I I Oto10V j I I I I I I I I Converter 1 I AM I I JP 31 I __ 1 L_________________________l OUTA I P24 OU...

Page 9: ...K I I II I 1zyd c 12 V constant v r 1 voltage power r t S61PGA 14 ZOmA FMl supply circuit Z4Vdc I Rl R2 SS PGB 4 7k 4 7k 14 ZOmA AMl 1 1 Converter r u L __l cc I I Converter I I J LOWA c LOWB LOWC u RCHA cJ RCHB P24 P24 TRYZ RCHC u H c P24 OUTA u 1 OUTB Ll f RYJ I I t OUTC _________ I 2 ...

Page 10: ...TOSHIBA E6580717 Figure 1 3 VFSX 4514 VF5X 4514 RH1 trimmer R Gl Q J I 8 o l 3 PG fG input selection jumper JP3 AM FM 4 to 20 mA output selection jumper ...

Page 11: ...ction jumper JP5 4 to 20 mA circuit PGB S5 selection jumper JP2 Pulse inpuVS6 pin selection jumper Figure 1 4 VF5X 4515 VF iX 4515 V1 ct am r en 0 t g G1 6 _J _J 4 JP4 4 to 20 mA circuit PGA S6 selection jumper JP1 12 VDC S pin selection Jumr er ...

Page 12: ...large and small holes in the expansion terminal block board Insert the protrusions on the columns protruding from the support stand into the two large holes 7 Lock the expansion terminal block board in place with the two screws provided with the expansion board in the two smaller holes in that board Tighten down the screw CD removed in step 4 to lock the control terminal block board in place Verif...

Page 13: ...TOSHIBA E6580717 Figure 2 1 Expansion Terminal Block Board Mounting Reference Figure Expanded view 1 9 0 Inverter cover 2 6 ...

Page 14: ...roportional control operating mode with a high output frequency precision better than 0 1 2 The inverter output frequency can be controlled to be proportional to the frequency of a pulse output signal from a pulse generator 3 When using a pulse generator support for forward and reverse operation can be provided by inputting two phases and providing a 90 phase difference between the A and B phases ...

Page 15: ... forward reverse switching in _t__ C See figure 3 1 1 When the VF5X 4515 expansion terminal block board is used Jumper positions See figure 1 4 VFSX 4515 Jumper settings See table 3 1 3 1 Set the JP3 jumper to the PGB position and set the JP5 jumper to the A position If the S7 P12 pin on the expansion terminal block board is to be used as the pulse generator power supply set the JP1 jumper to the ...

Page 16: ...C Open ST CC Closed Reverse rotation F CC Open R CC Closed Or ST CC Closed F CC Closed R CC Closed Figure 3 1 1 Using a Pulse Generator for Inverter Operating Frequency Command Generation with a Single Phase Pulse Signal If a 12 VDC pulse generator is used the expansion terminal block board pins P12 and CC which provide a constant voltage 12 VDC power supply output can be used as the pulse generat...

Page 17: ...inal ST cc block board F Pl2 R cc PGA VF AS R u s v T w RO so E Expansion PGB terminal ST CC block board F Pl2 R cc PGA E6580717 Figure 3 1 2 Multiple Inverter Unit Two Unit Proportional Control Operation Table 3 1 3 Jumper Pin Settings for Single Phase Pulse Input Operation Model JP1 JP2 JP3 JP4 JPS VF5X 4514 PGB VF5X 4515 P12 PGB A When using the S7 P12 pin on the VF5X 4515 expansion terminal bl...

Page 18: ...ock board is used Jumper positions See figure 1 4 VF5X 4515 Jumper settings See table 3 1 6 1 Set the JP2 jumper to the PGA position the JP3 jumper to the PGB position the JP4 jumper to the A position and the JPS jumper to the A position If the expansion terminal block board S7 P12 pin is to be used as the pulse generator power supply set the JP1 jumper to the P12 position 2 Connect the pulse inpu...

Page 19: ...provide a constant voltage 12 VDC power supply output can be used as the pulse generator power supply Table 3 1 6 Jumper Pin Settings for Two Phase Pulse Input Operation Model JP1 JP2 JP3 JP4 JP5 VF5X 4514 PGB VF5X 4515 P12 PGA PGB A A When using the S7 P12 pin on the VF5X 45 15 expansion terminal block board as the 7 input pin and not as a 12 V fixed voltage power supply set the JP1 jumper to the...

Page 20: ...phases 2 Two phase or 2 PG input pulse count I to 9999 I U I Gr SF FC I Frequency priority selection 1 l I PG pulse input setup p i 3 PG point 1 set signal I II II to I II II _ _ Pi 3 PG point 1 frequency Fmax to Fmax 1 p 3 PG point 2 set signal I II II to I II II w F o 3 PG point 2 frequency Fmax to Fmax 1 I II _ nod Frequency setup mode I IJ I U I _ Only pin input is valid 1 Fmax is the maximum ...

Page 21: ...quency command value PG input pulse count PG in G1 f b Rotation Direction for Single Phase Pulse Input Control pin open closed state Forward rotation ST CC Closed F CC Closed R CC Open Backward rotation ST CC Closed F CC Open R CC Closed Or ST CC Closed F CC Closed R CC Closed 14 ...

Page 22: ... 1 1 and 1 2 E6580717 Contacts that can handle small currents of 3 mA or less must be used 3 2 2 Contact Input Pin Connections When the VFSX 4S14 expansion terminal block board is used Jumper positions See figure 1 3 VFSX 4S14 Jumper settings See table 3 2 2 1 There is no need to change the jumper settings When the VFSX 4S1 S expansion terminal block board is used Jumper positions See figure 1 4 V...

Page 23: ... R u s v R CC Open T w RO so ST CC Closed E Reverse rotation F CC Open Expansion R CC Closed ST tenninal SS F block board ss Or R S7 cc ST CC Closed cc F CC Closed R CC Closed Figure 3 2 1 External Wiring Diagram Table 3 2 2 Jumper Settings for Using Input Pins SS S6 and 57 Model JP1 JP2 JP3 JP4 JPS VFSX 4514 VFSX 4515 87 S6 S5 A A 16 ...

Page 24: ...itching 3S F Up down frequency setting 7 A Emergency stop 36 F Frequency clear u I I c Linear DB on off 31 c Pushbutton run key I I 2 c Basic parameter switching V F2 3 I c Pushbutton stop key 3 c PIO control on off 39 A No effect y c Pattern operation selection 1 YO c Forward reverse switching s c Pattern operation selection 2 l I c Run I 6 c Pattern operation selection 3 l 2 F Write binary data ...

Page 25: ... l and I the terminal block is in a valid mode due to the priority p Functions that always operate whatever the conditions and are performed by the terminal block instead of the panel keys The set value has no effect on operation 2 Standard Factory Settings for Pins SS S6 and S7 Pin Function Description SS JOG switching Signal that switches jog operation S6 AD2 switching Signal that switches betwe...

Page 26: ...oup Parameter Function Set value G1 Sl Input pin selection 0 Standard pin function Individual setting 1 0 R Pin function 22 Binary bit 0 I S1 Pin function 23 Binary bit 1 I 1 2 S2 Pin function 2Y Binary bit 2 1 3 S3 Pin function 2S Binary bit 3 1 y S4 Pin function 26 Binary bit 4 1 s F Pin function 21 Binary bit 5 n 6 RES Pin function 2 1 w Binary bit 6 l ST Pin function 29 Binary bit 7 cs SS Pin ...

Page 27: ...can be used Note that the pins LOWA LOWB and LOWC and the pins RCHA RCHB and RCHC use the open collector output LOW and RCH pin signals that are standard equipment with the inverter This means that it is basically impossible to use the standard RCH and LOW pins if this expansion terminal block board is installed See figure 1 2 3 3 1 Relay Contact Output Pin Specifications Item VF5X 4514 Pins OUTA ...

Page 28: ...y I Run stop Inverted u I I I Fault FL Inverted Y2 Severe fault OCA OCL missing phase output error EF I I 2 Fault FL operation other than EF or OCL Y3 Severe fault OCA OCL missing phase output error EF inverted 3 Fault FL operation other than EF or OCL YY Non severe fault OL1 2 OC1 2 3 OP Inverted y Overcurrent pre alarm YS Non severe fault OL1 2 OC1 2 3 OP Inverted s Overcurrent pre alarm Inverte...

Page 29: ...ow speed signal Ol Od Output pin RCH delay time to 0 0 2 to 200 ms Ol Oh Output pin RCH hold time to 0 0 2 to 200 ms Low speed signal output 0 to H Maximum frequency Note For details on the LOW and OUT pins see the VF AS Instruction Manual E65B0516 Frequency f Hz Frequency f Hz L F Low speed L F Low speed output signal frequency output signal frequency 0 O N RCH relay output 0 1 r Time t seconds I...

Page 30: ... analog signal Use this output signal when a 4 to 20 mA DC level analog signal is required 3 4 1 4 to 20 mA Conversion Circuit Specifications Item VF5X 4514 one circuit and pins FM AM VF5X 4515 two circuits 85 PGB pins AM 86 PGA pins FM Specification Produces a 4 to 20 mA analog signal Linearity better than 5 Offset better than 0 5mA Allowable load resistance 250 to 750 n Resolution 8 bits when th...

Page 31: ... output from the expansion terminal block and pins 2 f the AM output is used move the JP3 jumper to the AM position The signal will be output from the expansion terminal block and pins When the VF5X 4515 expansion terminal block board is used Jumper positions See figure 1 4 VF5X 4515 Jumper settings See table 3 4 1 1 If the FM output is used move the JP4 jumper to the B position The signal will be...

Page 32: ...rcuit lines and the signal lines must not be bundled together When receiving signals from distant locations the sum of the line DC resistance and the load resistance must not exceed 750 n Notes Since the 4 to 20 mA conversion circuit is not isolated electrically within the expansion terminal block board an isolator must be inserted between the circuit and the expansion terminal block board if a ci...

Page 33: ...F block board R cc Figure 3 4 2 Using the FM or AM Pin Outputs Connection Diagram 2 For the VF5X 4515 Expansion Terminal Block Board OR 4 L S 44 T RO so VF A5 Uo vo 1 wn t Expansion terminal blockg_oard ST Si PGA 11 F R CC lCC Si PG o All Frequency counter Current meter Figure 3 4 3 Using the FM or AM Pin Outputs 26 E6580717 ...

Page 34: ...t frequency 120 kHz Speed control Better than 0 5 Two phase Open collector input circuit The internal circuit is pulled up to 12 VDC through a 4 7 kn resistor Maximum pulse input frequency 60 kHz Speed control Better than 0 5 P12 pin 12 VDC power supply capacity 50 mA maximum Encoder Power supply 12 VDC up to 30 mA Maximum output pulse frequency Single phase 120 kHz Two phase 60 kHz Recommended pr...

Page 35: ...er itself can be used for forward reverse switching r nod in G u l See figure 3 5 1 When the VFSX 4515 expansion terminal block board is used Jumper positions See figure 1 4 VFSX 4515 Jumper settings See table 3 5 2 1 Set the JP3 jumper to the PGB position and set the JPS jumper to the A position If the S7 P12 pin on the expansion terminal block board is to be used as the encoder power supply set ...

Page 36: ... a Single Phase Pulse Input ST CC Closed F CC Closed R CC Open ST CC Closed F CC Open R CC Closed Or ST CC Closed F CC Closed R CC Closed Table 3 5 2 Jumper Settings for Speed Feedback Control Using an Encoder and a Single Phase Pulse Input Model JP1 JP2 JP3 JP4 JPS VF5X 4514 PGB VFSX 4515 P12 PGB A When using the S7 P12 pin on the VF5X 4515 expansion terminal block board as the S7 input pin and n...

Page 37: ...ed See figure 3 5 3 JPl VF5X 451 4 Jumper Settings When the VF5X 4515 expansion terminal block board is used Jumper positions See figure 1 4 VF5X 4515 Jumper settings See table 3 5 5 1 Set the JP2 jumper to the PGA position the JP3 jumper to the PGB position the JP4 jumper to the A position and the JPS jumper to the A position If the expansion terminal block board S7 P12 pin is to be used as the e...

Page 38: ...80717 When using the S7 P12 pin on the VF5X 4515 expansion terminal block board as the S7 input pin and not as a 12 V fixed voltage power supply set the JP1 jumper to the S7 position Wiring Use shielded cables for the signal wiring The main circuit lines and the signal lines must not be bundled together We recommend using a wire size of 0 75 mm2 18 AWG Notes If the relationship between the motor d...

Page 39: ...mber of motor poles 2to 5 1 The PG input pulse count PG in G b is the number of pulses in one revolution Initial value 2 snn U n u 2 n u iu snn uu nn u u Ou I I 2 y 2 Coefficient multiplied by the deviation the difference between the set frequency value and the feedback 0 01 to 2 55x The proportional control action provides a correction that is proportional to this deviation 3 Used to eliminate th...

Page 40: ...oportionality 1 Differentiation GA s 1 Maximum frequency F H 12 5 1 Proportionality GP Limit 1 l s GFs M GP X X 1 GI J X X dt GA d X X dt 1 s GFs Notes E6580717 f 0 7 f If only a single PG phase is input do not set the number of PG input pulse phases PG PH to 2 2 phase This can cause the motor to move at high speed or to operate in reverse 33 ...

Page 41: ...hat can be used for feedback control and inputs that signal to the IV analog input pin Therefore if the feedback signal has an adequately high precision and is in the range of Oto 1OV it is not necessary to use this expansion terminal block board the feedback signal can be input directly to the IV pin Note The IV pin is not the only pin that can be used to input the feedback signal The RR pin or t...

Page 42: ...nd CC pins on the expansion terminal block board Connection Diagram When using a Tachometer Generator for Speed Feedback Control ST CC Closed Forward rotation F CC Closed VF A5 E6580717 JP VFSX 4514 R CC Open R u Jumper Settings s v ST CC Closed T w RO Reverse rotation F CC Open so E R CC Closed Or Expansion ST terminal TG ST CC Closed F block board R cc F CC Closed cc R CC Closed Figure 3 6 1 Usi...

Page 43: ... I I Feedback input selection 2 IV input GP 1 Proportional gain I to 2 SS u u I I I 2 Integration time I to 361111 u I U I u u GR 3 Differentiation time to 2 SS u u GF S 4 Delay filter 0 to 2SS Initial value u 2 I u u I s uu u u 80 1 Coefficient multiplied by the deviation the difference between the set frequency value and the feedback 0 01to2 55x The proportional control action provides a correct...

Page 44: ...nt 1 frequency P l Point 2 setup signal g _ P l Point 2 frequency Maximum operating frequency 1 Set the maximum operating frequency that will occur in the TG speed feedback system Frequency Hz F P l p 3 0 P3 P l Set value Standard factory setting IV input Caution The IV input point setting is a trial value and should be adjusted if problems occur 37 ...

Page 45: ...the above parameters operate the system with no load applied Operate the system in which TG speed feedback control is used at the maximum operating frequency from the control panel 3 The PIO feedback value set up in step 1 will be displayed in the status monitor 4 Adjust the potentiometer RH1 See figure 1 3 on the expansion terminal block board so that the following condition is achieved The value...

Page 46: ... encoder or frequency reference operation using the pulse train input Pulse train input precision 0 2 or 0 01 Hz Speed feedback This circuit converts a TG conversion circuit tachometer generator output voltage to a voltage in the range 0 to 10 V and is used for TG speed feedback control Maximum allowable TG output voltage No more than 60V Environment Operating This equipment must be used indoors a...

Page 47: ...a pulse signal input This pin can be used for encoder based speed feedback control PBG TG PGB Open collector input The operating frequency can be set using a pulse signal input This pin can be used for encoder based speed feedback control TG Input pin for a tachometer generator output voltage This pin can be used for tachometer generator based speed feedback control Maximum allowable voltage 60 V ...

Page 48: ... Multifunction programmable contact input P12 12 VDC power supply output Up to 50 mA Note 1 S6 PGA S6 Multifunction programmable contact input PGA Open collector input The operating frequency can be set using a pulse signal input This pin can be used for encoder based speed feedback control FM FM 4 to 20 mA analog signal output Linearity Better than 5 allowable load resistance 250 to 750 n S5 PGB ...

Page 49: ...ER I bLnd When the desired parameter appears press the JENTERI key n u 4 g I Use the 6 and v keys to change the data value I IENTER I bLnd The blind function will be cleared By setting the value to 1 I When the desired parameter appears press the IENTERJ key I bL nd After the parameter name and the data have been displayed alternately the system will switch to the parameter name display state 5 bL...

Page 50: ...TOSHIBA INDUSTRIAL PRODUCTS MANUFACTURING CORPORATION ...

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