Taylor-Dunn B 2-10 Operator'S Manual Download

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MB-210-14

Use with Model Numbers:
B0-210-36
B0-210-36AMB
B0-200-36

Operator’s Manual

The best way to go about your business

Model B-210 & B-200

Sevcon DC System

Serial Number Range:
Starting: 207700
Ending: See Introduction Chapter

READ AND UNDERSTAND THIS MANUAL BEFORE
OPERATION OR PERFORMING MAINTENANCE.

This manual contains important information regarding
the safe operation and maintenance of this vehicle. This
manual should be kept with the vehicle.

WARNING

Summary of Contents for B 2-10

Page 1: ...B 210 B 200 Sevcon DC System Serial Number Range Starting 207700 Ending See Introduction Chapter READAND UNDERSTANDTHIS MANUALBEFORE OPERATION OR PERFORMING MAINTENANCE This manual contains important...

Page 2: ...acement parts and service for our vehicles Refer to our web site www taylor dunn com for a dealer lookup application Originally Published 12 22 2017 Revision E 8 9 2018 contents subject to change with...

Page 3: ...ng vehicle sales replacement parts or service should be obtained through your local dealer A dealer locator can be found on the Taylor Dunn website at www taylor dunn com If you do not have access to...

Page 4: ...Decades of experience are an invaluable asset and it is an asset we cherish and protect Our guiding principle is to provide application specific solutions which are reliable efficient and economical...

Page 5: ...n Control Switch 18 5 High Low Speed Switch 18 6 Dash Display 18 7 Horn Switch 18 8 Start Switch 18 1 Throttle Pedal 19 2 Foot Brake Pedal 19 Parking Brake 19 Steering 19 Turn Signal Switch 19 Hazard...

Page 6: ...s 52 Every 3 Months or 300 hours 52 Every 6 Months or 600 hours 52 Every Year or 1200 hours 52 Every 2 Years or 2400 hours 52 Maintenance Guidelines for Severe Duty Applications 52 Battery Maintenance...

Page 7: ...years of reliable service Please continue to read this manual and enjoy this high quality Taylor Dunn vehicle This manual is to serve as a guide for the operation and maintenance of your Taylor Dunn...

Page 8: ...rol Switch A switch typically located on the dash that is used to select the direction of travel DBP Draw Bar Pull see below Draw bar pull The force seen by the trailer hitch at the rear of the vehicl...

Page 9: ...a doctor or other professional medical personnel Not first aid Signal word A word used to define hazards to operator passengers service technician or personnel in the immediate vicinity of the vehicl...

Page 10: ...in the immediate area of the vehicle NOTICE This signal word will not be accompanied by the safety alert symbol NOTICE will indicate a condition that if not avoided may result in property damage Prop...

Page 11: ...ms and legs inside the vehicle at all times Each passenger should be fully aware of the vehicle s operation All forms of recklessness are to be avoided Of the Service Personnel The service personnel a...

Page 12: ...e operation shall not be performed by the customer or user without manufacturers prior written approval Capacity operation and maintenance instruction plates tags or decals shall be changed accordingl...

Page 13: ...Taylor Dunn vehicles may have an undesirable affect on the operation of the vehicle result in additional frame stress or stress other components resulting in premature failure or an unsafe condition...

Page 14: ...signations are labeled as to the designation Type EE compliance vehicles will have the EE label applied Burden carriers This vehicle is designed for operation in various applications including both in...

Page 15: ...210 B 200 Curtis System Operator Manual MB 210 14 HOW TO IDENTIFY YOUR VEHICLE Data Plate To identify the model series of your vehicle refer to the vehicle data plate Where to Find Data Plate and Seri...

Page 16: ...laim If there is any problem with the operation of the vehicle DO NOT OPERATE THE VEHICLE Immediately contact your dealer and report the problem The report must be made within 24 hours of receiving th...

Page 17: ...g program shall include the following Operation of this vehicle under circumstances normally associated with your particular environment Emphasis on the safety of cargo and personnel All safety rules...

Page 18: ...ward and reverse this is the direction OFF position The direction OFF position does NOT turn the vehicle control system OFF Use the Start switch to turn the vehicle control system OFF Refer to Start S...

Page 19: ...ng brake push down on the brake pedal and pull the lever up and back until it locks To release the park brake press the foot brake pedal and push the brake lever forward and all of the way down 1 Thro...

Page 20: ...he abrupt slowing of the vehicle may result in severe bodily injury WARNING SmartView Dash Display The Smart View Display SVD functions as a Battery Status Indicator BSI Hour Meter HM speed controller...

Page 21: ...Indicator is ON and the Wrench icon is flashing The Wrench icon will continue to flash until the warning time has expired Maintenance Due Once the warning has expired and the maintenance is due the Wr...

Page 22: ...orrect sequence F04004 Direction Fault Refer to service technician F04005 Direction Fault Direction was selected before start switch was closed Place direction control switch in the OFF position and r...

Page 23: ...children This vehicle is not designed to accommodate child seats Do not leave children unattended in the vehicle Keep a clear view ahead at all times Keep the vehicle under control at all times Obser...

Page 24: ...oors the doors must remain closed and latched while vehicle is in motion Driving through water or mud may affect brake performance ALWAYS test brakes by pressing the brake pedal after driving through...

Page 25: ...ion or other vehicle accident If equipped with a shoulder belt do not wear the shoulder belt under the arm Never swing it around the neck over the inside shoulder Never use a single belt for more than...

Page 26: ...the belt tongue to its stowed position If you do not guide the tongue it may strike you or part of the vehicle Without Auto Retractor To fasten the belt insert the belt tongue into the proper buckle...

Page 27: ...in damage to the vehicle drive train and or control system WARNING The operator presence switch is part of the vehicle safety system DO NOT rely on the switch as the only method to prevent vehicle mov...

Page 28: ...lt will occur Release the pedal to reset the fault Driving in Forward 1 Turn the start switch ON then select FORWARD using the Direction Control switch 2 Slowly press the throttle pedal to accelerate...

Page 29: ...of the park brake This vehicle is equipped with regenerative regen braking Regen braking uses the stored energy of the moving vehicle to generate electricity The generation of electricity slows the ve...

Page 30: ...as cabs fiberglass tops surrey tops cargo boxes and similar structures are not designed to carry cargo or accessories unless equipped from the factory Mounting additional weight on these structures ma...

Page 31: ...nition of maximum load is the maximum weight than can be carried on a vehicle under ideal conditions There are many conditions that will reduce the maximum safe load a vehicle can carry Some of these...

Page 32: ...The load may be a trailing load or a pushed load It is normally expressed in pounds or Newtons The DBP of a tow tractor is the horizontal force exerted on a load at its coupler while towing or pushin...

Page 33: ...a burden carrier cannot be combined The towing capacity is reduced as weight is added to the burden carrier This weight includes the passengers and optional equipment as well as the load on the deck...

Page 34: ...ly Using a strap to tow a vehicle with no brakes may result in loss of control of both vehicles causing severe bodily injury and or property damage WARNING DO NOT tow the vehicle faster than 5 mph 8 k...

Page 35: ...Page 35 B 210 B 200 Curtis System Operator Manual MB 210 14 Tie Downs for Transportation...

Page 36: ...l injury and or property damage This charger requires a standard household 15Amp electrical circuit Before plugging the charger in confirm that your charging station is configured correctly DO NOT att...

Page 37: ...ng a charging cycle This charger requires a standard household electrical circuit rated at a minimum of 15Amps Consult an authorized electrician if you do not know the configuration of your circuits 1...

Page 38: ...be trickle charged up to minimum voltage Check for shorted or damaged cells Reset the charger by interrupting power for 15 seconds 5 Charger shutdown due to high internal temperature Ensure sufficient...

Page 39: ...ot listed on the spec plate may result in premature failure of the batteries The charger turns itself on when it is plugged into the wall outlet and turns off when the batteries are fully charged The...

Page 40: ...dicate the charging status as follows Slow flash Charge cycle is complete and is in post charging phase Rapid flash Normal cycle is complete and now in equalizing phase Solid Charge cycle is complete...

Page 41: ...ly charge your batteries will vary depending on Capacity of the batteries Higher capacity battery requires longer charge time Output of the charger Higher charger output requires less charge time Dept...

Page 42: ...ycle More detail of the lamp operation is later in this section NOTICE Sealed Lead Acid batteries SLA must be charged with a charger configured for SLA batteries Use of any other charger will result i...

Page 43: ...nstant current mode Left Middle 80 Charge cycle is ON and is in constant voltage mode Right 100 Charge cycle completed The FAULT light will turn ON and flash a fault code only if an abnormal charging...

Page 44: ...ting section for information on error codes NOTICE Sealed Lead Acid batteries SLA must be charged with a charger configured for SLA batteries Use of any other charger will result in damage and prematu...

Page 45: ...e three STATUS LED lights will indicate the current charging condition as follows Left Charge cycle is ON and is in constant current mode Left Middle 80 Charge cycle is ON and is in constant voltage m...

Page 46: ...tart switch When pressed will start the charge cycle if the battery voltage is too low for an automatic start 4 Fault light Along with the status light 2 displays faults after self diagnosis is comple...

Page 47: ...diagnostic switch to start the charger self diagnostic procedure Any faults found by the procedure will be displayed by the two LED s Refer to the table below for the fault codes Note To run this pro...

Page 48: ...figuration of your circuits 1 Park the vehicle at an authorized charging station Refer to Parking in the Driving section 2 Connect the charging cord to the AC power receptacle 3 The charger should sta...

Page 49: ...e elevated so that the tires are not touching the ground If stored for a prolonged period the batteries should be charged as follows Returning to Service Check the battery state of charge and charge i...

Page 50: ...battery trays Battery lid seat frame Cargo box Cab doors Etc Proper operation of all interlocking switches such as but not limited to Start switch Operator presence switch Charger interlock switch Et...

Page 51: ...hicle should not operate Release the pedal and place the direction control switch in the center OFF position Turn the start switch ON select a direction and slowly press the throttle pedal The vehicle...

Page 52: ...rque wheel nuts Inspect and tighten all electrical connections Tighten steering shaft coupler Clean and lubricate motor coupler Inspect steering linkages and hardware Every 6 Months or 600 hours All 3...

Page 53: ...n or around batteries A full face shield will help protect your eyes from battery electrolyte If battery electrolyte gets in your eyes immediately flush your eyes with large amounts of water and seek...

Page 54: ...cle is complete 6 Clean the battery Refer to Cleaning section for information on cleaning the battery 7 Check the electrolyte level in all battery cells If low fill to the correct level with distilled...

Page 55: ...tire pressure specification Tire Tread Wear It is important to periodically inspect the tread on each tire for wear Driving with inadequate tread increases the risk of losing control of the vehicle d...

Page 56: ...ation 1 Park the vehicle on a hard level surface off of any main road or highway 2 Make sure the Start switch is in the OFF position then remove the key 3 Place the Direction Control switch in the cen...

Page 57: ...nt Left Front to Right Rear Replacing a Tire Tire replacement should only be performed by an qualified technician trained in tire replacement Improper tools or procedures can result in explosion of th...

Page 58: ...contaminates or debris enters the master cylinder then it may result in diminished and or loss of braking power resulting in a collision or accident with severe bodily injury WARNING Periodically vis...

Page 59: ...intenance schedule for the recommended cleaning interval Allow the charger to dry before starting a charging cycle Under Carriage For long life it is important to keep the under carriage of the vehicl...

Page 60: ...l System 36 or 48 Volts traction 12 Volts accessories Transmission Helical Gear Oil Bath Transaxle Motor 4 9 kW 6 6 Horse Power for 5 min Maximum Speed 11 mph 17 7 kph Brakes B 210 Rear Wheel Hydrauli...

Page 61: ...1 L Licensing 14 Liquid loads 31 Load Capacity 31 M Maintenance Battery 53 Pre Operation Inspection 50 Schedule 52 Severe Duty 52 Maximum load capacity 31 Modifications 12 13 O Operator Training 17 Op...

Page 62: ...can expose you to chemicals including engine exhaust carbon monoxide phthalates and lead which are known to the State of California to cause cancer and birth defects or other reproductive harm To mini...

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