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SifGun Evolution 

Extraction Torch

 

Operation instructions     

  

evolution

EXTEVOMT1504
EXTEVOMT2504
EXTEVOMT3504
EXTEVOMT5004

EXTEVOMT4002R

Summary of Contents for EXTEVOMT1504

Page 1: ... SifGun Evolution Extraction Torch Operation instructions evolution EXTEVOMT1504 EXTEVOMT2504 EXTEVOMT3504 EXTEVOMT5004 EXTEVOMT4002R ...

Page 2: ...of Weldability Sif is inadmissible and punishable This applies in particular to duplication translations conversions and the storage and processing in electronic systems ExtractabilityTM Visit ww extractability co uk to see our full range of fixed and mobile fume extractors compatible with these torches T 44 0 845 862 2620 E sales extractability eu W www extractability co uk Contents 1 The SifGun ...

Page 3: ...he fume extraction unit the power source and any other device connected to the torch The welding torch is only to be used by experienced personnel It is not allowed for untrained persons to install handle or maintain our welding torches Welding torches must be checked regularly in order to guaranty optimum life time expectancy The user is fully responsible for possible defects arising out of misus...

Page 4: ... the risk of Causing harm to operator s body and life Causing harm to the product itself and or other property Preventing efficient operation of the product The following symbols are used in this operating manual Danger of material damage or unsafe conditions You may get injured when ignoring this symbol Flammable agents Indicates danger for your eyes To prevent eye injury always wear eye protecti...

Page 5: ...mmediately All control wires must be protected against over tension to avoid damages to all peripheral devices such as robots handling equipment electronic contour units power sources or wire feeders Do not roll over this product with forklifts or similar Do not fix the torch in a vice In case of an accident disconnect the supplies of electric power compressed air and shielding gas immediately In ...

Page 6: ...hose of the Euro Connector to the output of the cooling system and the red hose to the cooling system return Please refer also to the operation manual of the cooling system 3 1 Risks when operating the torch Danger for your eyes Injuries can be caused by metal filings electrode fragments or weld spatter while blowing the liner Always wear eye protection for those operations Fire and explosion haza...

Page 7: ...ar 0 5 mm2 Connection Euro Connector Welding method Trigger operated All values are based on a torch assembly length of 4m For longer torch assemblies or pulsed welding mentioned values decrease Ø wire electrode mm 0 8 1 2 Torch type Cooling Ø wire guide mm Duty factor 60 CO2 AR CO2 20 EXTEVOMT1504 AIR 150A 120A 40 EXTEVOMT2504 AIR 230A 200A 40 0 8 1 2 EXTEVOMT3504 EXTEVOMT5004 AIR 340A 300A 40 1 ...

Page 8: ...lease make sure that the torch head is correctly equipped with a contact tip and a gas nozzle Make sure that the welding current does not exceed permitted values Please refer to the related operating manuals for further information about the power source the wire feeder the gas cylinder and cables Refer to the existing technical literature for further information about welding processes and applic...

Page 9: ...ducting materials welding may be activated unintentionally Wire feed rate may be adjusted by using the potentiometer of the power supply When changing the wire electrode diameter make sure to change the contact tip as well 5 3 Connection of the torch assembly water cooled torches Make sure that the minimum quantity of cooling liquid for the cooler is adhered to Attach the blue hose of the Euro Con...

Page 10: ...dance with your welding procedure WPS Loosen the drive rollers and cut the wire electrode flush with the gas nozzle using a cutter Slightly open the gas cylinder valve and push the torch trigger or the gas test button on your wire feeder shielding gas comes out Place the flowmeter in a vertical position on the gas nozzle Fig 1 and adjust the gas volume on the regulator Attention Poor gas protectio...

Page 11: ...size On the extraction unit side the hose is connected to the sleeve of the filtration housing there may be two entries for the connection of two welding torches on the same extraction unit on a twin entry extraction unit Please refer to the extraction unit operation manual for further information 5 6 Deactivation After welding only deactivate the power source after shielding gas flow has stopped ...

Page 12: ...should be made at regular intervals General visual inspection of the welding torch for any sign of damage or wear Check all removable connectors to ensure that they are properly situated Replace the following items as needed Insulating inserts Contact tips Gas nozzle and all other consumables To avoid leakage check the connectors and connecting hoses Avoid undue torsion and traction on the torch D...

Page 13: ...licable under the following conditions Direct coupling via the supply line to the cooling system Welding torch length of 4m An efficient cooling system with clean cooling fins and filters Ambient temperature of 20 C 68 F Check the filling level of the cooling system and replenish the coolant as necessary Check the cooling circuits for leaks regularly Always prevent coolant liquid from entering the...

Page 14: ...EVOMT202514 EXTEVOMTEN203514T EXTEVOTEN710200 500 EXTEVOMTEN200016T EXTEVOMT320100 EXTEVOMTEN320200 Gas nozzle insulating sleeve 400 EXTEVOMTEN320300 EXTEVOMT601815 EXTEVOMT600300 Gas diffuser 400 EXTEVOMT610300 EXTEVOMTEN720100 Diffuser insulator 500 EXTEVOMTEN7001 EXTEVOMT900400 Insulated nozzle holder 350 Insulated nozzle holder 500 EXTEVOMT900300 EXTEVOMTEN7003C Fume Shroud Cone 250 EXTEVOMTEN...

Page 15: ...se of unauthorized modifications repairs or changes the legal and contractual guarantee for property damage and product liability lapses 8 1 Transportation and packaging In case of damage or complaints during warranty please contact your WELDABILITY SIF distributor or contact WELDABILITY SIF directly see www weldability sif com 8 2 Recycling and disposal EU countries Do not discard electrical appl...

Page 16: ...www sifweld com 16 ...

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