Shini ST5-1300-2000DT-S User Manual Download

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ST3

5-S

User Manual

Date: Nov, 2015

Vision: V1.1 (English)

Summary of Contents for ST5-1300-2000DT-S

Page 1: ...ST3 5 S User Manual Date Nov 2015 Vision V1 1 English ...

Page 2: ......

Page 3: ...ting Instruction 22 2 2 Equipment Specification 23 2 2 1 Three Axes Servo Signal Telescopic Specification 23 2 2 2 Three Axes Servo Telescopic Arm Small type Specifications 25 2 2 3 Three Axes Servo Medium Telescopic Specifications 27 2 2 4 Three Axes Servo Large Telescopic Specifications 29 2 2 5 Five Axes Servo Signal Telescopic Specification 30 2 2 6 Five Axes Servo Telescopic Arm Small type Sp...

Page 4: ...2 2 Robot Output Signals 41 3 General Description 43 3 1 ST3 5 S Abstract 43 3 2 Features 44 3 3 Function 44 3 3 1 Function Description 44 3 3 2 Malfuction Protection 44 3 3 3 Continuous Path 44 3 3 4 Sel protection 44 3 3 5 Emergency Stop 44 3 4 Default Setting 45 3 5 ST3 5 S Robot Reversing 45 4 Operating Instruction 49 4 1 Hand Controller 49 4 2 Main Screen 50 4 3 Menu Title Bar 51 4 4 Function...

Page 5: ...em Setup 69 11 2 1 System Parameter 69 11 2 2 Running Parameter 69 11 2 3 Signals Polarity 70 11 2 4 Alarm Ignore 71 11 2 5 Initialization 71 11 3Servo Setting 72 11 3 1 Servo Parameters 72 11 3 2 Safety Setup 72 11 3 3 Shortcut 73 11 3 4 Servo Machine Parameter 74 11 3 5 Servo Direction 74 11 4User Interface Setup 75 11 5Position Adjustment 76 11 6Software Updating 76 11 6 1 Update Information 78...

Page 6: ...swise Unit ST3 S T 93 14 8 Crosswise Unit ST5 S T 94 14 9 Main Arm ST3 5 S T 95 14 10 Sub arm ST5 S T 97 14 11 Traverse Unit ST3 5 S Medium Telescopic 99 14 12 Crosswise Unit ST3 S Medium Telescopic 100 14 13 Crosswise Unit ST5 S Medium Telescopic 101 14 14 Main Arm ST3 5 S Medium Telescopic 102 14 15 Sub arm ST5 S Medium Telescopic 104 14 16 Traverse Unit ST3 S L T 106 14 17 Crosswise Unit ST3 S ...

Page 7: ...elta Servo Drive I O Wiring Diagram 128 16 18 Y axis Delta Servo Motor Wiring Diagram 129 16 19 Z axis Cuinsico Servo Drive I O Wiring Diagram 130 16 20 Z axis Cuinsico Servo Motor Wiring Diagram 131 16 21 X axis Cuinsico Servo Drive I O Wiring Diagram 132 16 22 X axis Cuinsico Servo Motor Wiring Diagram 133 16 23 Y axis Cuinsico Servo Drive I O Wiring Diagram 134 16 24 Y axis Cuinsico Servo Motor...

Page 8: ...rvo Drive I O Wiring Diagram 160 17 24 X2 axis Delta Servo Motor Wiring Diagram 161 17 25 Y2 axis Delta Servo Drive I O Wiring Diagram 162 17 26 Y2 axis Delta Servo Motor Wiring Diagram 163 17 27 Z axis Cuinsico Servo Drive I O Wiring Diagram 164 17 28 Z axis Cuinsico Servo Motor Wiring Diagram 165 17 29 X axis Cuinsico Servo Drive I O Wiring Diagram 166 17 30 X axis Cuinsico Servo Motor Wiring Di...

Page 9: ...ns 29 Picture 2 5 Five Axes Servo Signal Telescopic Dimensions 30 Picture 2 6 Five Axes Servo Telescopic Arm Small type Dimensions 31 Picture 2 7 Five Axes Servo Medium Telescopic Dimensions 32 Picture 3 1 Sensor position before modified 45 Picture 3 2 Sensor position after modified 46 Picture 3 3 Outside IMM safety zone blocks before modified 46 Picture 3 4 Outside IMM safety zone blocks after mo...

Page 10: ...10 176 ...

Page 11: ...e manufacturer or local agent immediately if there is any problem with robot when operate it Please note that our robot must be cooperated with other safety device i e safety door in order to operate in normal condition Ensure all installations are met with safety requirements before operating Without the written consent of the manufacturer any damage or lost caused by the modification or use beyo...

Page 12: ...ots meet all corresponding safety standards Please read the user manual carefully as a safety guideline Unauthorized personnel must inform the relative supervisor and understand all safety rules before entering robot working area Please order a new user manual from the manufacturer or vendor if the user manual is damaged Product owner has the responsibility to ensure the operators maintenance staf...

Page 13: ...13 176 The warning marks and its meanings No Marks Meaning 1 Do Not Touch 2 Caution danger 3 Caution Electric shock 4 Caution Mechanical injury ...

Page 14: ...dition the control system and the hand controller will remain under power to allow indication of error messages The emergency stop button can be released by turning it clockwise The emergency stop circuit of the robot and the injection molding machine are connected by the Euromap12 or Euromap67 interface Therefore when the emergency stop button on the molding machine is pressed the robot will also...

Page 15: ...transportation 6 The temperature between 25 to 55 during the transportation for short transportation inner 24 hours the temperature can not higher than 70 The robot you order before sending out the factory it is confirmed in good working condition please check whether there is any damage during carrying or transporting Please be carefully when dismantling of components and packaging if the robot h...

Page 16: ...plate should be careful to prevent the arm wrist and the machine damage or personal injury 2 Lock the arm connecting plate and the sliding seat ensure that the arm in vertical state 2 There is a ring in the parts box when the robot sent after taking apart the package the ring is installed on the T type block of the vertical beam using with the two ends of beam See the picture 1 1 Note After hoisti...

Page 17: ...17 176 Picture 1 2 Packing of ST3 LT S Picture 1 3 Hanging transportation of ST3 T S ...

Page 18: ...rature between 5 to 40 2 Humidity Temperature 40 relative humidity 50 3 Elevation Under 1000 meters above sea level 4 Stop using the product immediately when the following occurs I Power cable is damaged II Air tube is damaged III Machine breaks down or dissembled by unauthorized personnel IV There are organic solvent acidic phospholipids sulfurous acid and chlorine flammable and explosive dangero...

Page 19: ...osses caused by reasons below 1 Any careless or man made installations operation and maintenances upon machines without referring to the Manual prior to machine using 2 Any incidents beyond human reasonable controls which include man made vicious or deliberate damages or abnormal power and machine faults caused by irresistible natural disasters including fire flood storm and earthquake 3 Any opera...

Page 20: ...re can not be less than the wire of control box 10 The end of the power wire must be safety and immobility 2 1 2 Compressed Air Connection 1 According to the filter specifications to choose a suitable hose connected between the air source and the filter Note Before connecting hoses clean the hoses by compressed air To ensure that there is no cuttings sealing tapes in it 2 Check the air connection ...

Page 21: ... normal power cord and a CEE plug The power connection should be performed only by authorized electrician and should be in accordance with any applicable regulations 2 1 4 Safety Fence 1 After installing the robot indicate the safety fence outside the scope of the robot working area 2 The hand controller should be fixed outside of the safety fence 3 Stick the warning signals on outstanding place o...

Page 22: ...ll on the fixing plate use drill bits Ф14 to drill 6 holes about 30mm depth 5 Tapping Use M16 tap to produce internal 6 screws threads about 25mm depth 2 1 6 Mounting Instruction 1 Should avoid vibration collision and falling when transfer the top of IMM 2 Alignment holes using the 8mm torque wrench turn to 77Nm tightens the M16 30 hex socket screws Note if with the connection base fix it on the i...

Page 23: ... Cycle Time sec 5 2 5 2 5 2 5 8 Air Pressure Range bar 4 6 4 6 4 6 4 6 Max Air Consumption NL cycle 4 4 4 4 Net Weight kg 240 240 250 270 Base Type Base C Base C Base C Base C A 2480 2680 2680 2880 B 1350 1350 1350 1450 C 1490 1490 1590 1690 D max 700 700 800 900 E max 610 610 610 710 F max 1200 1400 1400 1600 G 155 155 155 155 Dimensions mm H 200 200 200 200 Note 1 M stands for middle mold detect...

Page 24: ... 6 Max Air Consumption NL cycle 4 4 4 Net Weight kg 280 300 310 Base Type Base C Base D Base D A 2880 3120 3120 B 1490 1570 1570 C 1800 1900 2000 D max 1000 1100 1200 E max 775 855 855 F max 1600 1800 1800 G 165 165 165 Dimensions mm H 180 180 180 Note 1 M stands for middle mold detector Suitable for three plate mold EM12 stands for EUROMAP 12 communication interface EM67 stands for EUROMAP 67 com...

Page 25: ...0 Traverse Stroke mm 1200 1400 1400 1400 Crosswise Stroke mm 425 425 425 425 Vertical Stroke mm 700 700 700 800 Max Load kg 3 3 3 3 Min Pick out Time sec 1 2 1 2 0 8 1 2 Min Cycle Time sec 5 5 4 5 5 Air Pressure Range bar 4 6 4 6 4 6 4 6 Max Air Consumption NL cycle 4 4 4 4 Net Weight kg 240 240 245 250 Base Type Base C Base C Base C Base C A 2480 2680 2680 2680 B 1365 1365 1365 1365 C 1220 1220 1...

Page 26: ... 6 4 6 4 6 4 6 Max Air Consumption NL cycle 4 4 4 4 4 Net Weight kg 270 275 280 300 310 Base Type Base C Base C Base C Base D Base D A 2880 2880 2940 3120 3120 B 1465 1465 1550 1610 1610 C 1330 1330 1380 1440 1490 D 900 900 1000 1100 1200 E 720 720 805 865 865 F 1600 1600 1600 1800 1800 G 155 155 155 155 155 Dimensions mm H 180 180 200 200 200 Note 1 M stands for middle mold detector Suitable for ...

Page 27: ...wise Stroke mm 800 800 900 900 1000 1000 Vertical Stroke mm 1200 1300 1400 1500 1600 1700 Max Load kg 10 15 10 15 10 15 10 15 20 30 20 30 Min Pick out Time sec 2 8 3 3 3 2 3 3 3 4 Min Cycle Time sec 12 12 5 13 13 5 14 15 Air Pressure Range bar 4 6 4 6 4 6 4 6 4 6 4 6 Max Air Consumption NL cycle 6 6 6 6 6 6 Net Weight kg 480 500 530 550 580 600 Base Type Base D Base D Base D Base B Base B Base B A...

Page 28: ...19 Air Pressure Range bar 4 6 4 6 4 6 4 6 4 6 Max Air Consumption NL cycle 6 6 6 6 6 Net Weight kg 650 670 690 720 750 Base Type Base B Base B Base B Base B Base B A 3447 3447 3847 3847 4047 B 2017 2017 2017 2270 2270 C 2120 2170 2220 2270 2320 D max 1800 1900 2000 2100 2200 E max 1555 1555 1555 1755 1755 Dimensions mm F max 2400 2400 2800 2800 3000 Note 1 M stands for middle mold detector Suitabl...

Page 29: ...60 Min Pick out Time sec 3 8 4 0 4 2 4 5 5 0 Min Cycle Time sec 20 22 24 26 28 Air Pressure Range bar 4 6 4 6 4 6 4 6 4 6 Max Air Consumption NL cycle 8 8 8 8 8 Net Weight kg 920 950 990 1010 1080 A 3800 4200 4400 4600 4800 B 2500 2650 2650 2820 2980 C 2400 2500 2600 2800 3000 D max 1800 2000 2200 2600 3000 E max 1750 1900 1900 2050 2250 Dimensions mm F max 2400 2800 3000 3200 3400 Note 1 M stands...

Page 30: ...2 6 5 6 8 Air Pressure Range bar 4 6 4 6 4 6 4 6 4 6 4 6 Max Air Consumption NL cycle 4 4 4 4 4 4 Net Weight kg 280 290 310 320 340 350 Base Type Base C Base C Base C Base C Base D Base D A 2740 2740 2960 2960 3160 3160 B 1390 1390 1410 1600 1660 1660 C 1630 1730 1830 1930 2030 2130 D max 700 800 900 1000 1100 1200 E max 750 850 950 1050 1150 1250 F max 1400 1400 1600 1600 1800 1800 G min 145 145 ...

Page 31: ... Cycle Time sec 5 5 5 5 6 6 2 6 5 Air Pressure Range bar 4 6 4 6 4 6 4 6 4 6 4 6 Max Air Consumption NL cycle 4 4 4 4 4 4 Net Weight kg 280 290 310 320 340 350 Base Type Base C Base C Base C Base C Base D Base D A 2735 2735 2955 2955 3155 3155 B 1430 1430 1490 1610 1670 1670 C 1220 1270 1340 1400 1460 1520 D 700 800 900 1000 1100 1200 E 750 850 950 1050 1150 1250 F 1400 1400 1600 1600 1800 1800 G ...

Page 32: ...n Pick out Time sec 3 2 3 5 Min Cycle Time sec 9 9 5 Air Pressure Range bar 4 6 4 6 Max Air Consumption NL cycle 5 5 Net Weight kg 810 930 A 2800 3000 B 2020 2140 C 1650 1750 D max 1300 1500 E max 1350 1550 F max 2000 2200 G min 245 245 H min 170 170 Dimensions mm I max 1100 1220 Note 1 M stands for middle mold detector Suitable for three plate mold EM12 stands for EUROMAP 12 communication interfa...

Page 33: ...ic components Compressed air consumption depends on the robot accessories To calculate the actual usage for your device exactly see the standard values from the following table Usage per stroke Usage second C axis Gripper Sucker 0 3 0 1 0 5 Note the values given are for an operation pressure of 5bar and are given in dm3 2 3 Electrical Connection 2 3 1 Main Power Supply The power requirements are g...

Page 34: ...And when press the emergency stop on IMM the emergency stop signal must also be indicated at the robot 2 4 Gripper and Vacuum Monitor 2 4 1 Gripper Setting If the gripper didn t clamp parts in opened state or in the closed state the light of the magnetic switch is off If the gripper clamed parts the magnetic switch is on Adjusting the Magnetic Switch 1 Loosen the screw which is fixed on the magnet...

Page 35: ... into Response time setting Press up down sets the response time default setting 2 5ms e Press Mode once into Displayed color of the main display selection Press up down key till the screen display R ON f Press Mode once back to measurement mode 2 Pressure value range setting The upper limit for example 50 press Mode screen display L0 1 press up down set the valve to 50 The lower limit for example...

Page 36: ...se up down keys to set pressure to 50 the value can be changed according to application usual the value is 2 Press S into displayed color of the main display selection 5 Use up down keys to select Sor press S back to fuction selected mode 6 Press S for 2 seconds back to measurement mode 2 5 Robot and IMM Interface ST3 5 S series robots are available with 2 different interface versions to communica...

Page 37: ...tecting against hazardous motions of the robot The switch is closed when the safety system of the injection molding machine is active ZA4 ZC4 Safety system active channel 2 For protecting against hazardous motions of the robot The switch is closed when the safety system of the injection molding machine is active ZA5 Optional Reject The signal is HIGH when the molded piece is a reject The switch is...

Page 38: ...5 ZB6 Core pullers 1 in position to remove molding HIGH signal when the core pullers are in position for removal of the injection molding see pin contact No B6 ZB7 Optional Core pullers 2 free for robot to approach HIGH signal when the ejector is back regardless of the position of the movable tool plate are in position for the robot to approach see pin contact No B7 ZB8 Optional Core pullers 2 in ...

Page 39: ... has been performed far enough for the motion ejector back to be carried out the signal is HIGH for the duration of the motion ejector back the signal must be maintained at least until the signal ejector back from the molding machine see pin contact No ZB3 B4 Ejector forward enabled HIGH signal when the removal operation has been performed far enough for the motion ejector back to be carried out t...

Page 40: ...to approach must be impossible 3 11 Safety system active The switch contact is closed when safety devices e g safety guard footboard safety etc on the injection molding machine are operative so that dangerous movements of the handing device robot are possible The signal is active in any operation mode 4 Ejector back The switch contact is closed when the ejector has been retracted regardless of the...

Page 41: ...diate position and gives start signal to handling device robot mould opening restarts with the signal Enable full mould opening see contact No 28 2 Mould opening doesn t stop on intermediate position however gives the signal to handling device robot see pin contact No 16 The switch contact is open when intermediate mould opening position is not in use 15 Optional Free 16 Signal voltage of robot 2 ...

Page 42: ...for removal of injection moldings It is recommended that the switch contact remains closed at least until the core back to end signal is given by injection molding machine see contact No 7 24 optional Enable motion of core pullers for removal of injection moldings The switch contact contact no 32 is closed when the enable motion of core pullers for removal of injection moldings It is recommended t...

Page 43: ...eries robot is designed for rapid and precise removal of products from injection molding machine and place them at desired locations ST3 S robots are suitable for hor runner system ST5 S robots are suitable for 2 plate mold and 3 plate mold Model ST3 S Model ST5 S ...

Page 44: ...n the sprue removed ST3 S robot suitable for hot runner system ST5 S robot suitable for 2 plate mold 3 plate mold and hot runner system There are limit sensors on every axes limit position Every axis driven by servo run fast and precise position There is limit sensor switch on the limit position of axes make sure work safety 3 3 2 Malfuction Protection The product has both mechanical and electrica...

Page 45: ...switch is at 4bar when air pressure is less than 4bar the machine will stop working and alarm 3 The filter valve is at 6bar 4 The vacuum pressure sensor is at 60 3 5 ST3 5 S Robot Reversing The following paragraph is the instruction for changing ST3 5 robot dropping side Operation side to non operation side For safety please turn off the electrical power and pneumatic supply before operating 1 Uns...

Page 46: ... end of the beam to another end of the beam see picture 3 3 3 4 Picture 3 3 Outside IMM safety zone blocks before modified Picture 3 4 Outside IMM safety zone blocks after modified 3 Move the origin block from the end of the beam to another end of beam 180mm away from the fixing blet block See picture ...

Page 47: ...he sliding seat on the Z axis and then exchange the X101 and X104 socket positions on U2 board exchange the X102 and X103 socket positions See picture 3 5 and 3 6 Picture 3 5 Before modified Picture 3 6 After modified ...

Page 48: ...icture 3 8 Direction After Modified 6 Horizontal rotate robot base 180 degree and move to the other end of beam then tighten it 7 Robot reversing result checking Press home position robot will move reverse After robot back to home position Z axis home position sensor X103 light up When robot running limit sensor light up ...

Page 49: ... manual mode F3 Auto When function button switch to AUTO press F3 robot will begin auto running Note before stopping auto running please stop IMM firstly Before starting auto running please start IMM firstly F4 Spare button F5 Spare button F6 Cylinder rotates manually Robot in manual mode touch F6 cylinder rotates horizontal vertical Vacuum 1 Robot in manual mode press this button vacuum 1 on or o...

Page 50: ...n Press this button robot stop immediately screen displays emergency stop error message Function button Switch to AUTO robot into auto stand by page Switch to STOP if robot in auto running robot will stop running and into auto stand by page and robot can not manually move Switch to MANUAL robot into manual mode each axis can move manually 4 2 Main Screen The main screen displays the system status ...

Page 51: ...t alarm message Servo Position display the current position of servo motor touch it and toggle the screen to servo control page Function Key touch it and into function menu page 4 3 Menu Title Bar Servo reference position feedback the servo motor reset conditions reset home position reference Touch it servo motor will reset home position n o p k j l m ...

Page 52: ...unning it displays no program Touch it and into program control page Main Screen current screen Operator display current user There are 4 levels user operator advanced operator administrator advanced administrator Touch it and into user control page Date and time display current date and time Touch it and into date and time page Speed display the robot running speed touch it into speed setting pag...

Page 53: ...53 176 alarm page Alarm message current and recent details convenient for malfunction analysis home page Touch it and system back to home page ...

Page 54: ...ow executing all operations except the special operations for system manufacturer Ø Advance Administrator login needs password the highest user level This is for manufacturer to manage and update system The flowing is the operations for each level user stands for authorities stands for no authorities Allowed Operation Operator Advance Operator Administrator Advance Administrator reset 0 position l...

Page 55: ... operator administrator and advance administrator can be selectable because the operator login no needs password 2 Input Password input user level password 3 Confirm touch and acknowledge the user login 4 delete touch and cancel user login the screen back to last page 5 log out touch it the system back to default user operator level 5 3 Modify Password The second page of User Manager is modify pas...

Page 56: ... 5 4 Input Password The password can be 1 to 8 characters including numbers capital letters and lowercase letters Touch input password box the virtual keyboard will appear on the screen see as the flowing 1 Display password display input password 1 at least to 8 at most characters 2 backspace delete one character before cursor ...

Page 57: ...57 176 3 confirm acknowledge the password 4 shift shift the capital letters and lowercase letters ...

Page 58: ... new program rename and save as program Load loading the selected program as the current program New create new program Rename rename the selected program Save as copy the selected program and save as the new program name Export export selected program to USB memory Import import selected program in USB memory to system storage Delete delete the selected program System USB Memory display program s...

Page 59: ...am in system for example Test2 4 Input new name for selected program for example UTest2 5 Touch export copy Test2 to USB memory and named as UTest2 6 Touch popup 7 Unplug USB memory complete export 6 3 Import Program Import program from USB memory to system the steps as flowing 1 Plug in USB memory 2 Shift to USB memory storage 3 Select the program in USB memory for example UTest3 4 Input new name...

Page 60: ... date for plus for minus System time touch the time for plus for minus confirm save and acknowledge the date and time delete give up to modify date or time back to last page Date form year month date the earliest date in the system is January 1 2000 Time form hour minute second 24 hours in one day j k l m ...

Page 61: ...ng machine Please ensure the manual switch had been press down during manually operations 3 positions enable switch 8 2 Servo Home Position Setting In manual mode press the manual enable switch then touch servo returen to home position During servo return to home position please do not touch the manual enable switch or the servo will stop return to home position ...

Page 62: ...o axis select the servo axis for example choose Y as sertvo axis touch Y into setting page Servo Control control servo in plus or minus speed displacement manually servo operating in plus minus Press the button servo operating in plus minus Press again servo stops operating tunning servo in plus minus Press the button tunning the servo operating value in plus or minus j k l m ...

Page 63: ...rea end catch position in mold Z axis traverse to catch position traverse to placement postion Servo position shortcut details see as the chapter 11 3 3 Note ensure manual enable switch had been pressed down when manually seting servo During seting servo do not touch the manual enable switch 8 4 Port Monitor Setting In manual mode on main screen page touch port monitor into setting page Setting po...

Page 64: ...64 176 ON Touch and off the port Note before touch the ON or OFF port please ensure the manual enable switch had been pressed down ...

Page 65: ...Ø Cycle Time one cycle in auto program IMM Signals display the signals of IMM Manual in stand by mode touch Manual and the system into manual mode In auto mode touch Manual and the system will stop auto running and into stand by mode Auto in manual mode touch Auto and the system into auto stand by mode In auto stand by mode touch Auto and the system into auto running mode Cycle in auto stand by mo...

Page 66: ...66 176 Follow in auto running mode touch Follow the system will follow current program ...

Page 67: ...teach mode the current programs only can execute editing parameters Teach Program see as the picture Order list current program orders list Position Parameters parameters of current order Position touch order list will roll to current order position Up order move up down order down to next position insert insert one new order delete delete the selected order save save the modified orders and param...

Page 68: ...parameters language and screen 4 Adjustment adjust servo position in low speed if robot didn t return to home position 5 Information the messages of system manufacturer 6 Software Update software update and setup startup screen 7 Calculator beyond the base functions also with trigonometric function logarithm index and so on 8 Elec Gear Calculator special servo electric gear calculator easy for ins...

Page 69: ...nd cavity numbers After setting touch save button to save the modified 11 2 2 Running Parameter 1 Production 1 Production plan product production plan When getting the planed quantity the system will stop running and remain have got the quantity 0 stands for without production plan 2 Remind number setup remind number When getting the number the system will alarm touch the auto or open and close IM...

Page 70: ...when travel during robot arm traverse main arm vertical or horizontal 3 Open door when running during system running open the IMM safety door the system stop or continue running 4 Rotate in mold enable or disable main arm rotate in mold 11 2 3 Signals Polarity Polarity Inversion for example touch Low pressure for setting low air pressure in minus j ...

Page 71: ... Ignore Enable alarm ignore in EM1 extention module 1 enable alarm ignore For example touch Vac 1 07 to ignore it alarm 11 2 5 Initialization Select signals use or not use If use IMM mold close signal please press IMM MCP ...

Page 72: ... setup directions of each servo axes After setting press save to acknowledge and save servo settings 11 3 2 Safety Setup 1 Vertical axes top safe area setup main arm down stroke in mold and this stroke will not influence mold closed The stroke begins with 0 user can setup safety area end point Note during setting safety area the safety area sensor on main arm must with signal to avoid wrong settin...

Page 73: ...ting the stroke the stacking sensor on traverse in mold must with signal to avoid wrong setting In order to guarantee servo parameters correctness servo coordinate location cannot input by manual Manually move servo to desired position touch synchronous button then input servo desired position value Note Pay attention to servo axes setup move extra sensor plates to avoid machine collision 11 3 3 S...

Page 74: ...ance for crosswise servo axis The software distance limits servo running stroke in manual mode or auto mode 2 Speed setup running speed for crosswise servo axis slowest is 1 fastest is 100 3 Acceleration setup accelerated speed for crosswise servo axis slowest is 1 and fastest is 100 4 Deceleration setup deceleration for crosswise servo axis slowest is 1 fastest is 100 11 3 5 Servo Direction Setti...

Page 75: ...ouch UI setup see as the picture 1 Language select different langue 2 Screensave time setup save screen time 0m stands for no save screen 30m is the longest time 3 Backlight brightness adjust backlight of screen 1 for darkest 9 for brightest j k l m n o p q ...

Page 76: ...quency 3 levels for key tone touch tone frequency Ø 1 low Ø 2 standard Ø 3 high 11 5 Position Adjustment Control servo running in slow speed in adjustment page if robot without home position resetting after system starting If robot with pneumatic arm user also can remote adjustment of crosswise axis if robot has position motor Servo and pneumatic position adjustment see as the picture 11 6 Softwar...

Page 77: ... Splash png 800 600 png plash image of startup screen Wallpaper png 800 407 png wallpaper image of stand by screen Information png 800 407 png information vendor information image displays in system The system and servo parameter can be export or import though USB port User can setup lot of parameters for robots Software updating see following picture ...

Page 78: ...s from USB memory 2 Wallpaper import stand by screen from USB memory 3 Information import manufacturer information from USB memory 4 Popup touch popup before unplugging USB memory 5 Refresh touch refresh to search files in USB memory 11 6 2 Update Port Name j k l m n j k ...

Page 79: ...save it as diresed name 2 Reset reset the port to initial value 11 6 3 Update Parameters 1 Export export system and servo parameters to USB memory 2 Import import system and servo parameters from USB memory to system 11 6 4 Update Software j k j k l ...

Page 80: ...system log 2 Clear clear system log The USB memory should be FAT32 forma The following are the steps of updating hand controller software 1 Copy updating files to USB memory 2 Plug USB memory to hand controller 3 Touch upgrade 4 After updating touch popup 5 Unplug USB memory 6 Touch refresh or turn off power supple reboot hand controller j k ...

Page 81: ...arm reasons Current alarms message see following picture 1 Alarm Sources total with 12 alarm sources If alarming the signal light will bright to remind Touch the bright alarm source alarm details appears at the bottom 2 Alarm Details display alarm sources details 12 2 Alarm Resume Alarm resume displays on second page memory last 300 alarm messages j k ...

Page 82: ... Sub arm cannot down going robot not in safety area 043 No mold open signal sub arm cannot down going 044 No medium mold open signal sub arm can not down going 045 Vertical arm no home position signal 046 Robot cannot into auto mode when outside mold 048 No extension signal 049 Main arm rotate horizontal on home position 050 Main arm rotate vertical on home position 052 Main arm not in home positi...

Page 83: ...area but no signal 074 Robot arm not in traverse safety area inside and outside mold main arm up down not safety 075 Main arm in safety area but no signal 128 Main arm rotate vertical but no signal 129 Main arm rotate vertical but with horizontal signal 130 Main arm rotate horizontal but no signal 131 Main arm rotate horizontal but with vertical signal 132 Sub arm down going but no signal 133 Sub ...

Page 84: ...d and down going but no mold open signal 155 Main arm in mold and down going but no medium mold open signal 156 Crosswise servo axis running to forward limit position 157 Crosswise servo axis running to backward limit position 158 Vertical servo axis running to up limit 159 Vertical servo axis running to down limit 160 Traverse servo axis running to traverse in limit 161 Traverse servo axis runnin...

Page 85: ...ment can be guaranteed 13 2 Lubrication Requirements Remove the old grease from the guide shafts and scraper rings of the bearing using a cloth Then apply the new grease to the guide shafts using a brush As well as all roller bearing greases according to DIN 51825 13 3 Maintenance Cycle In accordance with the maintenance cycle make work in the best way Daily Maintenance Monthly Maintenance Weekly ...

Page 86: ...sliding seat 12 lock 13 motor supporting frame 14 cover of motor supporting frame15 special washer 16 pulley bearing 17 pulley 18 connection shaft 19 special washer 20 synchronous wheel 21 speed reducer 22 servo motor 23 sliding seat 2 4 proximity switch mounting plate 25 proximity switch 26 buffer cap 27 buffer unit 28 control box 29 fixing plate of control box 30 aluminum profile of traverse 31 ...

Page 87: ...swise aluminum profile 3 crosswise arm limit stopper 4 sensor plate of crosswise arm 5 rack 6 linear guide rail 7 arm 8 crosswise drag chain 9 fixing rack blocks 10 right cover on crosswise arm 11 supporting frame of crosswise drag chain 12 cover of crosswise drag chain ...

Page 88: ...ise arm limit stopper 4 sensor plate of crosswise arm 5 rack 6 linear guide rail 7 crosswise drag chain on sub arm 8 sub arm 9 main arm 10 crosswise drag chain on main arm 11 fixing rack blocks 12 right cover on crosswise arm 13 supporting frame of crosswise drag chain 14 cover of crosswise drag chain ...

Page 89: ...r of main arm mounting frame 15 servo motor 16 speed reducer 17 synchronous pulley 18 special washer 19 speed reducer flange of main arm 20 speed reducer mounting frame of crosswise 21 digital pressure switch 22 transition plate cover of main arm 23 connector of drag chain 24 transition plate of main arm 25 magnetic valve 26 distribution plate of main arm 27 buffer cap 28 limit fixing plate 29 mou...

Page 90: ...tion sensor plate 10 grip 11 fixing plate of grip 12 position limited block 13 proximity switch 14 mounting plate of proximity switch on sub arm 15 cover of sub arm 16 buffer unit 17 crosswise gear 18 synchronous wheel 19 mounting plate of sub arm 20 mounting frame of crosswise motor 21 servo motor 22 speed reducer 23 belt splint connection piece 24 belt splint pressure plate 25 belt tunning plate...

Page 91: ...r 15 fixing plate of traverse drag chain 16 transition plate of crosswise aluminium profile 17 shaft of crosswise beam 18 washer 19 sliding seat 20 proximity switch 21 motor supporting frame 22 connecting shaft 23 pulley bearing 24 pulley 25 special washer 26 synchronous wheel 27 cover of motor supporting frame 28 braking resistor 29 fixing block of pressure switch 30 pressure switch 31 hinge 32 e...

Page 92: ...41 fixing frame of belt 1 42 safety sensor plate in mold 43 end cover of traverse beam 44 traverse aluminum profile 45 supporting frame of traverse drag chain 46 cover of control box 47 ground connection plate 48 mounting plate of filter 49 control box unit 50 filter regulator valve ...

Page 93: ...arm 2 cover of crosswise drag chain 3 cover of crosswise arm 4 crosswise aluminum profile 5 rack fixing block 6 rack 7 linear guide rail 8 main arm 9 sensor plate of crosswise 10 limited block 11 right cover of crosswise arm 12 supporting frame of crosswise drag chain ...

Page 94: ...rag chain 3 crosswise drag chain on sub arm 4 left cover of crosswise arm 5 crosswise aluminum profile 6 rack fixing block 7 rack 8 linear guide rail 9 sub arm 10 main arm 11 sensor plate of crosswise 12 limited block 13 right cover of crosswise arm 14 supporting frame of crosswise drag chain ...

Page 95: ... ST3 S main arm 10 synchronous wheel 11 bearing 12 connecting shaft 13 speed reducer 14 servo motor 15 pulley belt 16 connector of crosswise drag chain on main arm 17 distribution plate of main arm 18 magnetic valve 19 transition plate of main arm 20 terminal mounting plate of main arm 21 belt splint connecting piece 22 belt pressure plate 23 transition plate cover of main arm 24 connector of main...

Page 96: ...ing plate of pulley 1 34 fixing block 1 35 fixing plate of pulley 2 36 connecting shaft for telescopic arm 37 pulley 38 belt tunning unit 39 belt tooth plate of arm 1 40 fixing plate of arm 41 fixing plate of belt down 42 linear guide rail 43 synchronous belt 44 fixing plate of belt up 45 cable clamp 46 stack sensor block 47 aluminum cover of main arm 48 spare frame of air tube ...

Page 97: ...b arm 12 belt tooth plate of sub arm down 13 linear guide rail 14 sub arm aluminium profile 15 fixing plate of sub arm toot plate up 16 belt tooth plate of sub arm up 17 fixing plate of sub arn tooth plate up 18 synchronous belt 2 19 connector of sub arm drag chain 20 sub arm drag chain 21 speed reducer 22 servo motor 2 23 speed reducer flange of main arm 24 corsswise gear 25 transition plate of s...

Page 98: ...elt splint connecting piece 32 mounting frame of sub arm 33 synchronous belt 1 34 cover of mounting frame for sub arm 35 synchronous wheel 36 pulley belt 37 connecting shaft 38 mounting plate of proximity switch on sub arm 39 proximity switch 40 buffer cap 41 buffer unit ...

Page 99: ... limit frame 7 linear guide rail 8 traverse rack 9 linear guide rail 10 silding seat 11 motor 12 connector of drag chain 13 cover of silding seat 14 packing limit unit on traverse beam 15 buffer cap 16 buffer unit 17 position limit frame 18 cover of traverse beam 19 safety sensor plate in mold 20 traverse drag chain 21 supporting frame of traverse drag chain ...

Page 100: ...ise drag chain 2 crosswise beam 1 3 limit stopper 4 crosswise beam 2 5 sensor plate 6 limit stopper 7 linear guide rail 8 crosswise drag chain 9 main arm 10 crosswise rack 11 buffer unit 12 buffer cap 13 cover of crosswise beam 14 supporting frame of crosswise drag chain ...

Page 101: ... beam 1 3 crosswise beam 2 4 mounting frame 5 limit stopper 6 sensor plate 7 linear guide rail 8 crosswise drag chain on main arm 9 crosswise drag chain on sub arm 10 sub arm 11 main arm 12 crosswise gear 13 outer limit stopper 14 cover of crosswise beam 15 supporting frame of crosswise drag chain ...

Page 102: ...odel 8 transition plate of drag chain up down 9 linear guide rail 10 fixing plate of pulley 11 synchronous belt of main arm 12 belt driving tension plate 1 13 main arm transfer 14 rack for medium type up down 15 air tube transition seat of main arm 16 digital pressure switch 17 crosswise drag connector of main arm 18 vacuum generator 19 servo motor 20 speed reducer 21 gear mounting frame of main a...

Page 103: ... gear 24 mounting frame of main arm 25 proximity switch 26 mounting plate of proximity switch 27 belt pressure plate of main arm 28 belt splint connecting piece 29 arm pulley for telescopic arm 30 mounting plate of linear slider 1 ...

Page 104: ...8 belt pressure plate of sub arm 3 9 belt tuning plate 10 linear guide rail 11 belt driving tension plate 12 sub arm transfer 13 fixing plate of pulley 14 sub arm synchronous belt 15 rack for medium type up down 16 connector of crosswise drag chain on sub arm 17 air tube transition seat of sub arm 18 gear for medium type up down 19 gear mounting frame of main arm 20 speed reducer 21 servo motor 22...

Page 105: ...105 176 24 proximity switch 25 belt pressure plate of main arm 1 26 belt splint connecting piece 27 arm pulley for telescopic 28 mounting plate of linear linear slider 2 ...

Page 106: ...T3 S L 15 washer of speed reducer 16 mounting seat of crosswise speed reducer 02 17 cover of main frame 1 18 traverse cable frame 19 connector of traverse drag chain 20 traverse drag chain 21 linear guide rail 22 traverse gear 23 buffer cap 24 buffer unit 25 position limit welded assemblies 26 safety sensor plate in mold 27 linear guide rail 28 packing position limit unit on traverse 29 cover of t...

Page 107: ...assemblies of crosswise aluminium profile 7 vacuum generator 8 cover of crosswise aluminium profile 9 connector of drag chain up down 10 supporting frame of drag chain up down 11 electrical components mounting cover 12 crosswise position limit plate 13 buffer unit 14 fixing plate of crosswise sensor 15 extenstion board of crosswise drag chain 16 connector of crosswise drag chain ...

Page 108: ...10 synchronous belt 11 the second aluminum profile for ST3 S L T 12 crosswise rack 13 linear guide rail 14 special washer 15 mounting plate of speed reducer up down 16 arm gear for ST3 S L T 17 speed reducer 18 speed reducer 19 servo motor 20 belt splint 63 21 tooth plate up down 22 digital pressure switch 23 mounting frame of digital pressure switch 24 traverse eccentric wheel 25 mounting plate o...

Page 109: ...109 176 29 limit sensor plate 30 home position sensor plate 31 arm tension pulley 32 connection plate of flip cylinder 33 spare frame for air tube ...

Page 110: ...110 176 15 Pneumatic Schematic Diagram 15 1 ST3 S spare spare flip cylinder suction ...

Page 111: ...111 176 15 2 ST5 S gripper cylinder spare spare spare flip cylinder suction ...

Page 112: ...112 176 16 Electrical Control Charts ST3 S 16 1 Power Supply Wiring Diagram ...

Page 113: ...113 176 16 2 DC Power Supply Diagram ...

Page 114: ...114 176 16 3 Traverse Input and Output Wiring Diagram ...

Page 115: ...115 176 16 4 Main Arm Signal Input Wiring Diagram ...

Page 116: ...116 176 16 5 Main Arm Signal Output Wiring Diagram ...

Page 117: ...117 176 16 6 Pneumatic Sub arm Signal I O Wiring Diagram ...

Page 118: ...118 176 16 7 Z axis Panasonic Servo Drive I O Wiring Diagram ...

Page 119: ...119 176 16 8 Z axis Panasonic Servo Motor Wiring Diagram ...

Page 120: ...120 176 16 9 X axis Panasonic Servo Drive I O Wiring Diagram ...

Page 121: ...121 176 16 10 X axis Panasonic Servo Motor Wiring Diagram ...

Page 122: ...122 176 16 11 Y axis Panasonic Servo Drive I O Wiring Diagram ...

Page 123: ...123 176 16 12 Y axis Panasonic Servo Motor Wiring Diagram ...

Page 124: ...124 176 16 13 Z axis Delta Servo Drive I O Wiring Diagram ...

Page 125: ...125 176 16 14 Z axis Delta Servo Motor Wiring Diagram ...

Page 126: ...126 176 16 15 X axis Delta Servo Drive I O Wiring Diagram ...

Page 127: ...127 176 16 16 X axis Delta Servo Motor Wiring Diagram ...

Page 128: ...128 176 16 17 Y axis Delta Servo Drive I O Wiring Diagram ...

Page 129: ...129 176 16 18 Y axis Delta Servo Motor Wiring Diagram ...

Page 130: ...130 176 16 19 Z axis Cuinsico Servo Drive I O Wiring Diagram ...

Page 131: ...131 176 16 20 Z axis Cuinsico Servo Motor Wiring Diagram ...

Page 132: ...132 176 16 21 X axis Cuinsico Servo Drive I O Wiring Diagram ...

Page 133: ...133 176 16 22 X axis Cuinsico Servo Motor Wiring Diagram ...

Page 134: ...134 176 16 23 Y axis Cuinsico Servo Drive I O Wiring Diagram ...

Page 135: ...135 176 16 24 Y axis Cuinsico Servo Motor Wiring Diagram ...

Page 136: ...136 176 16 25 Signal Input Wiring Diagram ...

Page 137: ...137 176 16 26 Signal Output Wiring Diagram ...

Page 138: ...138 176 17 Electrical Control Charts ST5 S 17 1 Power Supply Wiring Diagram ...

Page 139: ...139 176 17 2 DC Power Supply Diagram ...

Page 140: ...140 176 17 3 Traverse Input and Output Wiring Diagram ...

Page 141: ...141 176 17 4 Main Arm Signal Input Wiring Diagram ...

Page 142: ...142 176 17 5 Main Arm Signal Output Wiring Diagram ...

Page 143: ...143 176 17 6 Sub arm Signal I O Wiring Diagram ...

Page 144: ...144 176 17 7 Z axis Panasonic Servo Drive I O Wiring Diagram ...

Page 145: ...145 176 17 8 Z axis Panasonic Servo Motor Wiring Diagram ...

Page 146: ...146 176 17 9 X axis Panasonic Servo Drive I O Wiring Diagram ...

Page 147: ...147 176 17 10 X axis Panasonic Servo Motor Wiring Diagram ...

Page 148: ...148 176 17 11 Y axis Panasonic Servo Drive I O Wiring Diagram ...

Page 149: ...149 176 17 12 Y axis Panasonic Servo Motor Wiring Diagram ...

Page 150: ...150 176 17 13 X2 axis Panasonic Servo Drive I O Wiring Diagram ...

Page 151: ...151 176 17 14 X2 axis Panasonic Servo Motor Wiring Diagram ...

Page 152: ...152 176 17 15 Y2 axis Panasonic Servo Drive I O Wiring Diagram ...

Page 153: ...153 176 17 16 Y2 axis Panasonic Servo Motor Wiring Diagram ...

Page 154: ...154 176 17 17 Z axis Delta Servo Drive I O Wiring Diagram ...

Page 155: ...155 176 17 18 Z axis Delta Servo Motor Wiring Diagram ...

Page 156: ...156 176 17 19 X axis Delta Servo Drive I O Wiring Diagram ...

Page 157: ...157 176 17 20 X axis Delta Servo Motor Wiring Diagram ...

Page 158: ...158 176 17 21 Y axis Delta Servo Drive I O Wiring Diagram ...

Page 159: ...159 176 17 22 Y axis Delta Servo Motor Wiring Diagram ...

Page 160: ...160 176 17 23 X2 axis Delta Servo Drive I O Wiring Diagram ...

Page 161: ...161 176 17 24 X2 axis Delta Servo Motor Wiring Diagram ...

Page 162: ...162 176 17 25 Y2 axis Delta Servo Drive I O Wiring Diagram ...

Page 163: ...163 176 17 26 Y2 axis Delta Servo Motor Wiring Diagram ...

Page 164: ...164 176 17 27 Z axis Cuinsico Servo Drive I O Wiring Diagram ...

Page 165: ...165 176 17 28 Z axis Cuinsico Servo Motor Wiring Diagram ...

Page 166: ...166 176 17 29 X axis Cuinsico Servo Drive I O Wiring Diagram ...

Page 167: ...167 176 17 30 X axis Cuinsico Servo Motor Wiring Diagram ...

Page 168: ...168 176 17 31 Y axis Cuinsico Servo Drive I O Wiring Diagram ...

Page 169: ...169 176 17 32 Y axis Cuinsico Servo Motor Wiring Diagram ...

Page 170: ...170 176 17 33 X2 axis Cuinsico Servo Drive I O Wiring Diagram ...

Page 171: ...171 176 17 34 X2 axis Cuinsico Servo Motor Wiring Diagram ...

Page 172: ...172 176 17 35 Y2 axis Cuinsico Servo Drive I O Wiring Diagram ...

Page 173: ...173 176 17 36 Y2 axis Cuinsico Servo Motor Wiring Diagram ...

Page 174: ...174 176 17 37 EM12 EM67 Signal Input Wiring Diagram ...

Page 175: ...175 176 17 38 EM12 EM67 Signal Output Wiring Diagram ...

Page 176: ...176 176 ...

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