SCHUNK 9682023 Assembly And Operating Manual Download | Manualshive

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Translation of the original manual

Assembly and Operating Manual
AGE-Z

Compensation Unit in Z-direction

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Summary of Contents for 9682023

Page 1: ...Translation of the original manual Assembly and Operating Manual AGE Z Compensation Unit in Z direction ...

Page 2: ...rations for the purpose of technical improvement Document number 389009 Version 02 00 28 05 2019 en SCHUNK GmbH Co KG All rights reserved Dear Customer thank you for trusting our products and our family owned company the leading technology supplier of robots and production machines Our team is always available to answer any questions on this product and other solutions Ask us questions and challen...

Page 3: ... operating conditions 9 2 6 Personnel qualification 9 2 7 Personal protective equipment 10 2 8 Notes on safe operation 10 2 9 Malfunctions 11 2 10 Disposal 11 2 11 Fundamental dangers 11 2 11 1 Protection during handling and assembly 12 2 11 2 Protection during commissioning and operation 12 3 Technical Data 13 4 Assembly and installation 14 4 1 Assembly example 15 4 2 Mechanical connection 16 4 3...

Page 4: ...Table of contents 4 02 00 AGE Z Assembly and Operating Manual en 389009 7 Assembly drawing 24 8 Translation of original declaration of incorporation 25 9 Annex to Declaration of Incorporation 26 ...

Page 5: ...is manual Illustrations in this manual are provided for basic understanding and may differ from the actual product design In addition to these instructions the documents listed under Applicable documents 6 are applicable 1 1 1 Presentation of Warning Labels To make risks clear the following signal words and symbols are used for safety notes DANGER Danger for persons Non observance will inevitably ...

Page 6: ...the specified maintenance and lubrication intervals Observe the ambient conditions and operating conditions Parts touching the workpiece and wear parts are not included in the warranty 1 3 Scope of delivery The scope of delivery includes Compensation Unit in Z direction AGE Z in the version ordered Assembly and Operating Manual Accessory pack 1 4 Accessories A wide range of accessories are availab...

Page 7: ...Z 50 5515771 AGE Z 63 5515770 AGE Z 80 5515772 Contents of the sealing kit Assembly drawing 24 1 4 3 Sensors Overview of the compatible sensors Designation Type Magnetic switch MMS Exact type designation of the compatible sensors see catalog Information on handling sensors is available at schunk com or from SCHUNK contact persons ...

Page 8: ...hine system The applicable guidelines must be observed and complied with The product is intended for industrial and industry oriented use Appropriate use of the product includes compliance with all instructions in this manual 2 2 Not intended use Any utilization that exceeds or differs from the appropriate use is regarded as misuse 2 3 Constructional changes Implementation of structural changes By...

Page 9: ...the complete assembly and operating manual Observe the national safety regulations and rules and general safety instructions The following personal qualifications are necessary for the various activities related to the product Trained electrician Due to their technical training knowledge and experience trained electricians are able to work on electrical systems recognize and avoid possible dangers...

Page 10: ...ggles when handling hazardous substances Wear close fitting protective clothing and also wear long hair in a hairnet when dealing with moving components 2 8 Notes on safe operation Incorrect handling of the personnel Incorrect handling and assembly may impair the product s safety and cause serious injuries and considerable material damage Avoid any manner of working that may interfere with the fun...

Page 11: ...ety devices Before commissioning the product take appropriate protective measures to secure the danger zone Disconnect power sources before installation modification maintenance or calibration Ensure that no residual energy remains in the system If the energy supply is connected do not move any parts by hand Do not reach into the open mechanism or movement area of the product during operation Poss...

Page 12: ...e Have all work carried out by appropriately qualified personnel For all work secure the product against accidental operation Observe the relevant accident prevention rules Use suitable assembly and transport equipment and take precautions to prevent jamming and crushing Incorrect lifting of loads Falling loads may cause serious injuries and even death Stand clear of suspended loads and do not ste...

Page 13: ...5 0 60 1 10 Operating pressure bar Min Max 2 8 Compensation path in Z direction mm 8 Ambient temperature C Min Max 5 60 Noise emission dB A 70 Pressure medium Compressed air compressed air quality according to ISO 8573 1 7 4 4 More technical data is included in the catalog data sheet Whichever is the latest version ...

Page 14: ...k ensure sufficient assembly clearance Secure components from falling down or over Ensure that all work has been carried out in accordance with the specifications in these instructions Observe tightening torques WARNING Risk of injury when the machine system moves unexpectedly Remove the energy supplies Make sure that no residual energy remains in the system NOTE To increase the life of the unit i...

Page 15: ...al en 389009 15 4 1 Assembly example Assembly example Item Description Notes 1 robot arm With interface according to DIN ISO 9409 2 Mounting screw preassembled 3 AGE Z compensation element AGE Z compensation element 4 Allen key For fastening the preassembled screws 2 ...

Page 16: ... connection NOTICE Breakage due to faulty assembly possible Note the max depth of engagement robot or tool side table permitted mountings centering and screw tightening torque Module mounting Type Robot interface AGE Z 50 ISO 9409 1 50 4 M6 AGE Z 63 ISO 9409 1 63 4 M6 AGE Z 80 ISO 9409 1 80 6 M8 ...

Page 17: ... connection and electric cables are fastened bundled and mounted with strain relief so that the greatest possible freedom of movement is available during use Permissible fastenings centering and screw tightening torque Size 50 63 80 Thread diameter and max depth of engagement X tool side mm M6 12 deep M6 14 deep M8 14 deep Max depth of engagement Y robot side mm 9 10 9 Centering diameter and depth...

Page 18: ...ion NOTICE Observe the requirements for the air supply Technical Data 13 Compressed air connection B Extend connection B A Retract connection A Hose connection A thread diameter M5 Hose connection B thread diameter M5 Further information on the hose free direct connection contains the catalog data sheet ...

Page 19: ...al data for the suitable sensors see assembly and operating manual and catalog datasheet The assembly and operating manual and catalog datasheet are included in the scope of delivery for the sensors and are available at schunk com Information on handling sensors is available at schunk com or from SCHUNK contact persons 4 4 1 Installing the MMS 22 magnetic switch NOTICE Risk of damage to the sensor...

Page 20: ...s Ø Secure the sensor 1 in this position using the set screw 3 Tightening torque 10 Ncm Ø Extend and retract the product and test the function Compensation unit extended Ø Apply pressure to connection B Product is extended Ø Slide the sensor 2 into the groove 4 Ø Pull the sensor 2 back again slowly until it activates Ø Secure the sensor 2 in this position using the set screw 3 Tightening torque 10...

Page 21: ...g Malfunction fault occurring Possible cause Corrective action The AGE Z is leaking air at standstill Air connection not installed correctly Unused air connections open The AGE Z is leaking air during operation The AGE Z will have to be sent back to the production facility for inspection ...

Page 22: ...ls must be renewed The complete sealing kit can be ordered from SCHUNK 6 3 Disassembling the product Position of the item numbersAssembly drawing 24 NOTICE Take care not to damage any seals during assembly The complete sealing kit can be ordered from SCHUNK Ø Remove the pressure lines and cable connections Ø Unscrew the screws 25 and remove robot flange 2 then remove the screws 26 Ø Screw out the ...

Page 23: ... for damage and wear Treat all greased areas with lubricant Lubrication 22 Oil or grease bare external steel parts Replace all wear parts seals Assembly Assembly takes place in the opposite order to disassembly Observe the following Unless otherwise specified secure all screws and nuts with Weicon no 30243 and tighten with the appropriate tightening torque ...

Page 24: ...following figure is an example image It serves for illustration and assignment of the spare parts Variations are possible depending on size and variant Wearing part replace during maintenance Included in the seal kit Seal kit can only be ordered completely Not for AGE Z 63 Not for AGE Z 50 and 63 ...

Page 25: ...nsation Unit in Z direction AGE Z pneumatic ID number 324452 324465 324482 The partly completed machine may not be put into operation until conformity of the machine into which the partly completed machine is to be installed with the provisions of the Machinery Directive 2006 42 EC is confirmed Applied harmonized standards especially EN ISO 12100 2010 Safety of machinery General principles for des...

Page 26: ...l Requirements 1 1 1 Definitions X 1 1 2 Principles of safety integration X 1 1 3 Materials and products X 1 1 4 Lighting X 1 1 5 Design of machinery to facilitate its handling X 1 1 6 Ergonomics X 1 1 7 Operating positions X 1 1 8 Seating X 1 2 Control Systems 1 2 1 Safety and reliability of control systems X 1 2 2 Control devices X 1 2 3 Starting X 1 2 4 Stopping X 1 2 4 1 Normal stop X 1 2 4 2 ...

Page 27: ...4 2 2 Interlocking movable guards X 1 4 2 3 Adjustable guards restricting access X 1 4 3 Special requirements for protective devices X 1 5 Risks due to other hazards 1 5 1 Electricity supply X 1 5 2 Static electricity X 1 5 3 Energy supply other than electricity X 1 5 4 Errors of fitting X 1 5 5 Extreme temperatures X 1 5 6 Fire X 1 5 7 Explosion X 1 5 8 Noise X 1 5 9 Vibrations X 1 5 10 Radiation...

Page 28: ...quirements for certain categories of machinery X 2 1 Foodstuffs machinery and machinery for cosmetics or pharmaceutical products X 2 2 Portable hand held and or guided machinery X 2 2 1 Portable fixing and other impact machinery X 2 3 Machinery for working wood and material with similar physical characteristics X 3 Supplementary essential health and safety requirements to offset hazards due to the...

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