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USER’S MANUAL

FLEXCOM

Ed

iti

o

n

:

01

Date:

M

ond

ay

13 F

ebruary 2012

RIONED

P.O. Box 5070

5004 EB Tilburg

The Netherlands

Telephone: +31 13 5479100

Fax: +31

13

5479104

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2
3
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Summary of Contents for Flexcom

Page 1: ...USER S MANUAL FLEXCOM Edition 01 Date Monday 13 February 2012 RIONED P O Box 5070 5004 EB Tilburg The Netherlands Telephone 31 13 5479100 Fax 31 13 5479104...

Page 2: ...e prior written consent of RIONED This restriction also holds for the corresponding drawings and diagrams RIONED has the right to change parts at any time without any prior or direct warning to the cl...

Page 3: ...02 12 3...

Page 4: ...he machine Chapter Technical specifications gives you information about the working character istics performance under normal use and construction specifications Control is the next chapter This chapt...

Page 5: ...and fabricate spare parts 11 2 11 Improper use 11 3 Technical specifications 13 3 1 General 13 3 2 Pump 13 3 3 Vacuum pump 13 3 4 Customer service 13 4 Construction 15 5 Control 17 5 1 Before starting...

Page 6: ...ly maintenance 57 10 2 Weekly maintenance 57 10 3 Minor servicing 57 10 4 Hydraulic system 58 10 5 Oil separator 58 10 6 Clean the vacuum tank 58 10 7 Cleaning the vacuum pump 58 10 8 Maintenance vacu...

Page 7: ...l and maintenance proce dures are not diligently followed the warranty will become invalid Use this machine only for cleaning drains walls floors and terraces with cold or hot water and to drain liqui...

Page 8: ...02 12 8 The vacuum pump is connected to the vacuum tank When this pump creates a vacuum the tank gets filled The hydraulic pump drives via a hydraulic system the hose reel...

Page 9: ...easures Emergency stop The machine is equipped with an emergency stop By operating this stop the machine will stop immediately Do not use the button for normal stopping Only use is when dangerous situ...

Page 10: ...side a sewer drain or pipe Do not let the machine operate without supervision Never stands between the tank and the tank cover unless there are precautions to prevent closing the tank cover Never stan...

Page 11: ...c tion facilities must be functionally Before starting the machine again you must follow the instructions correctly 2 10 Making changes and fabricate spare parts Changes to the machine are only permit...

Page 12: ...02 12 12...

Page 13: ...50 l Capacity anti freeze tank 3 2 Pump Type Speck P45 Number of plungers 3 Number of valves 6 Maximum pressure p 250 bar Maximum output 60 l min Weight m 50 kg Maximum water temperature T 60 C Oil GX...

Page 14: ...02 12 14...

Page 15: ...Water filter 19 Water level indicator 20 Handle Suction Press vacuum tank 21 Emergency stop 22 Supply reel water tank 23 Supply pipe water tank 24 PTO Switch 25 Receiver radio remote control 26 Charge...

Page 16: ...02 12 16 1 7 22 3 12 30 8 9 31 28 28 2 4 11 6 5 21 10 12 17 20 16 13 18 14 15 25 26 19 23 24...

Page 17: ...necessary see Maintenance 2 Check whether the water filter Water filter is clean Clean the filter if necessary see Maintenance 3 Check whether the high pressure valves on the reels are closed 4 Check...

Page 18: ...Off PTO 5 Release the clutch pedal Let the engine warm up After 3 minutes the machine is ready for use 5 3 Unclogging a drain 1 Screw a suitable nozzle onto the high pressure hose 2 Put the hose throu...

Page 19: ...b Press button Throttle open Control by remote control a Press button HP pump on b Press button Throttle Open The hose will now unwind and work its way into the drain 9 Check that the water drains awa...

Page 20: ...se severe injuries Stop spraying Control on machine a Press button Throttle close b Press button HP pump off Control by remote control a Press button Throttle close b Press button HP pump off Treat th...

Page 21: ...o the high pressure hose Fasten it by using the two spanners provided 2 COMPLETELY unroll the high pressure hose see chapter8 5 Hydraulic reel control page 32 3 Attach the spay lance gun Secure the qu...

Page 22: ...ease the clutch pedal Now you can drive with the vehicle 5 6 Using the device during periods of frost no option antifreeze tank available Your machine may freeze up during a period of frost A number o...

Page 23: ...upling 11 Open the high pressure valve and let the high pressure pump fill the fill hose with antifreeze 12 Switch off the machine Now the machine is ready for departure 5 7 Additional preparations wh...

Page 24: ...02 12 24...

Page 25: ...losed and all bolts are tightened 6 Fasten the suction hose at the suction valve or use the suction reel with hose 7 Push the handle of the vacuum pump Suction 6 2 Fill the dirt water tank 1 Put the e...

Page 26: ...all the dirt out of the tank max 0 5 bar 6 Switch the vacuum pump off press or use the Riomote re mote control 7 Open the suction valve for remaining pressure 8 Open the tank cover 9 Clean the vacuum...

Page 27: ...ntrol box Engine stop Signal lamp Charging Burns if there is no charge to the bat tery Signal lamp Oil pressure Burns if there is not enough oil in the engine 12 V accessories Vacuum pump ON Vacuum pu...

Page 28: ...02 12 28 Throttle open Throttle close HP ON Start spraying HP OFF Stop spraying Hand or Radio remote control Hand control Radio remote control Back plate Emergency stop...

Page 29: ...02 12 29 7 2 Pressure gauge 7 3 Pressure regulator 7 4 Valve control Open and close valve Working area Danger zone Maximum allowed pressure Less pressure More pressure...

Page 30: ...02 12 30 7 5 Security sticker...

Page 31: ...with lever 2 2 Close the clamps under with lever 1 8 2 Dividing wall inside tank Move the wall with lever 3 8 3 Radio remote control Riomote 7 Purpose To operate the high pressure machine from a dista...

Page 32: ...art spraying 4 High pressure pump off stop spraying 5 Open gas of the engine 6 Close gas of the engine Trouble shooting Every system is checked on high quality before leaving the factory If any distur...

Page 33: ...ol wheel E Reel rotates faster F Reel rotates slower 8 6 Hose guide Purpose To guide safely the HP hose into the sewer To wind the HP hose safely on the reel drum Use Put the end of the hose through t...

Page 34: ...sator system only to get quicker to the stoppage Stop the pulsator when you are to the stoppage Use the machine mentioned earlier in this user s manual 8 9 Working lamp By means of switch you can turn...

Page 35: ...s out of the HP hose Watch the colour 9 Leave the engine running for some time to allow all pipes to fill up with antifreeze Return the antifreeze into the antifreeze tank 1 Couple the return hose on...

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Page 37: ...02 12 37 9 RIOMOTE REMOTE CONTROL RECEIVER...

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Page 57: ...weekly Use car shampoo and plenty of water 10 3 Minor servicing Minor servicing must be carried out EVERY 250 WORKING HOURS or at least once every 6 months and includes the following parts of the mac...

Page 58: ...6 Clean the vacuum tank Before cleaning the dirt water tank always drain the tank 1 Open the back cover unscrew the clamping bolts Clamping bolts 2 Clean the vacuum tank 3 Clean all pipes 4 Clean the...

Page 59: ...by the technical service of Rioned In this way long life and quality will be guar anteed 10 11 Mainte nance scheme Interval Check oil levels Every time before use Cleaning water filter Every time bef...

Page 60: ...02 12 60...

Page 61: ...rn out Contact the service department of your dealer Pressure varies Water level in tank too low Stop the engine refill the tank and restart engine Water supply valve not sufficiently opened Open the...

Page 62: ...alve Lever vacuum valve suction pressure in wrong position Put the lever in the right position Clamp bolts not well fastened Fasten the bolts Float ball protection dirty or stacked Clean or loose the...

Page 63: ...ansmitter indications are good but functions are not executed Emergency stop pushed in Unlock emergency stop Receiver has no current Check replace fuses No radio connection Check functions of control...

Page 64: ...02 12 64...

Page 65: ...FlexCom is in compliance with the Machinery Directive 2006 42 EC is in conformity with the provisions of the following other EEC directives 2004 108 EC the following harmonized standards have been app...

Page 66: ...2 Sales Managers EXPORT D Maas H de Laat Centaurusweg 5015 TC Tilburg Tel 31 13 547 91 00 Fax 31 13 547 91 04 REPAIR THE NETHERLANDS Rioned Centaurusweg 45 5015 TC Tilburg Tel 31 13 547 91 00 Fax 31 1...

Page 67: ...02 12 67 12 3 Electric scheme...

Page 68: ...02 12 68 12 4 Electric scheme Riomote...

Page 69: ...02 12 69 12 5 Switch scheme...

Page 70: ...02 12 70 12 6 Air circuit 12 7 Hydraulic oil...

Page 71: ...spilled oil It s recommended to remove the spilled oil as soon as possi ble This oil meets the requirements of the lubrication technical characteristics like they are being stated in DIN 51 524 part t...

Page 72: ...van Rior B V Rioned en An Affiliate of Spartan Tool L L C zie Tenzij anders aangegeven Benaming 3 2 Rioned normblad maakdelen en Maten in mm Gecontr v Tel 013 5479100 Centaurusweg 45 5015 TC Tilburg b...

Page 73: ...02 12 73 12 9 Hydraulic scheme...

Page 74: ...02 12 74...

Page 75: ...8 71 injuries 11 20 interval 59 K key 18 keyhole 18 L lightning 7 M machine number 13 magnet coupling 62 main parts 15 manhole 17 manually 17 mark 57 maximum water temperature 17 mechanical failures 1...

Page 76: ...aying 20 21 stop working 22 stoppage 58 supply pipe 17 T traffic 20 transmitter 62 trigger 21 V vegetable oil 71 ventilation 7 W warning signal 63 warranty 11 wastage 71 weather conditions 7 Y year of...

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