ASSEMBLY INSTRUCTIONS
S U L L Y
TOOLS
1
STEP 1 - UNPACK YOUR BIKE
STEP 2 - SADDLE
STEP 3 - HANDLEBARS
WA R N I N G
Using the bike with the minimum insertion line on the lower
portion of the seat post showing above the frame could result
in a failure of the seat post and/or the frame causing a loss of
control with potential injury to rider. Such failures are not
covered by warranty as it is improper use of the product.
WA R N I N G
WA R N I N G
Using the bike with the minimum insertion line on the lower portion of the seat post showing above the
frame could result in a failure of the seat post and/or the frame causing a loss of control with potential
injury to rider. Such failures are not covered by warranty as it is improper use of the product.
The minimum insertion line must NOT show above the seat tube
(Fig. 6)
What we give you: 3 Hex Wrenches (4mm, 5mm, & 6mm), a 10-function multi-tool.(fig. 2)
What you need: Scissors, Phillips Screwdriver, 15mm wrench or crescent wrench.
Cut the shipping straps on the outside of the box.
Remove the box staples as these are sharp and can cut you as you access the bike. Lift bike out by frame and rear wheel.
Rotate the fork so that it is facing forward of the bike
(Fig. 1)
. Place the bike on the ground, so it’s standing upright on the fork dropouts and rear tire.
Cut all of the packing zip ties.
Separate the front wheel from the bike by carefully slipping it away from the crank arm, which is resting within the spokes.
Remove the accessory box
(Fig. 2)
and set it aside.
Examine your new bike for any visible damage that may have occurred during shipping.
Special Note:
For tightening all fasteners, please refer to Appendix D in the back of your owner’s manual for all fastener torque specifications.
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6
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.
The seat post will come attached to the saddle from the factory.
Remove the plastic shipping plug from the top of the seat tube
(Fig.3)
.
Use the included hex wrench to loosen the seat post clamp at the top of the frame seat tube.
Slide the red rear reflector onto and up the seat post, lightly tighten (red rear reflector is factory installed on some
production runs).
RECOMMENDED:
Apply a thin layer of grease to the inside of the frame seat tube.
Insert the seat post/saddle assembly into the frame seat tube of the frame to at least the minimum insertion line of the
seat post. Adjust the seat to your desired height, align/center seat with frame top tube.
(Fig.4)
Face red rear reflector rearwards and center align with rear wheel – securely tighten
(Fig.5)
.
Note:
You can make the final adjustment to the height of the seat as needed after the bike is assembled.
The stem will be secured onto fork steer tube from the factory.
Using a hex wrench, remove the 4 bolts/washers of the handlebar clamp on the front/face of the stem
(Fig.7)
.
Untwist the handlebar and brake cable and face the handlebar forward (reflector facing forward).
Make sure that the fork is facing forward
(Fig.1)
.
Place the handlebar in the stem and the stem front clamp over the handlebar. Center the handlebar in the stem. Install
the 4 stem bolts. Tighten each bolt a little at a time to ensure even pressure on all four corners using a cross pattern
(Fig.7)
.
The front white reflector should already be installed on the handlebar from the factory. You may need to position the
reflector forward and then tighten the bracket
(Fig.8)
.
FRONT
2
3
4
5
6
7
Pedals
5-6
4
3
10 function
multi-tool
rear-reflector
stem compression
bolt converter
seat post
rear reflector
min. insert line
frame seat tube
stem
stem front
clamp
PLASTIC
SHIPPING
PLUG
REAR
REFLECTOR
BRACKET
MIN INSERT
25.4
MIN INSERT
25.4
