R2 RINALDI MT Instruction And Maintenance Manual Download

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Rev. 29 – 08 – 2016

ENGLISH

Mill Grader

Mod. MT – MTL – MThi – MTLhi

Instructions and maintenance manual

(Translation of the original instructions)

Summary of Contents for MT

Page 1: ...Rev 29 08 2016 ENGLISH Mill Grader Mod MT MTL MThi MTLhi Instructions and maintenance manual Translation of the original instructions ...

Page 2: ......

Page 3: ...ns 8 Handling and transporting the machine 8 Accident prevention 10 Components assembly and coupling of the two wheel tractor 12 Preparing for use 16 Adjustments 16 Using the machine 19 Maintenance 20 Replacing the hoes 22 End of work and storage of the machine 24 Scrapping and disposing of components and packaging 24 Notes about the hydraulic machines 25 Warranty Certification 30 ...

Page 4: ...actor or tractor remove the key and read these instructions Keep a safe distance from the side and from the rear of the implement to prevent the risk of injuries and collision Always check that there are no people in range of the implement s movement and operation Keep hands away from the tilling unit danger of serious injury Never climb on the roller group or on the machine Do not bring the hands...

Page 5: ... symbols used in the manual This symbol will be used in the manual to indicate actions misuse elements behaviours and situations that could risk your security and the one of other people The rounded symbols with white pictograms will be used in the manual to indicate the Individual Protective Devices necessary while using the machine or while making any adjustments This symbol will be used in this...

Page 6: ...power harrow mod MT MTL MThi MTLhi might be used in different ways and or for purposes other than those described in this manual the manufacturer declines any liability for damages to persons and or property of any kind Before assembling the machine to the two wheel tractor before using the machine and before any maintenance operation on it read and follow carefully the instructions given in this ...

Page 7: ...7 7 ENGLISH Fig 2 A Main body of the machine harrow B Register roller adjustment C Roller group D Side and side extension E Scraper F Walking tractor coupling G Fixed protections F A C B D E G G G ...

Page 8: ...w the legislative references of your country to identify the personal protective necessary equipment 4 Handling and transportation of the machine note 3 mod hi The machine must be handled with lifting equipment Make sure that such equipment including the straps and the strings have a carrying capacity appropriate to the weight to be lifted and that they are in good maintenance conditions The machi...

Page 9: ...9 9 ENGLISH Fig 3a Fig 3b Fig 4 a b c Fig 5 B A A C 25 ...

Page 10: ...ore using it on sloping surfaces 8 Do not leave the machine working without supervision 9 While checking or repairing or cleaning the machine be sure that nobody can start it up accidentally 10 Wear tight fitting clothes that do not cause any footholds in the rotating parts of the machine 11 Do not climb on the machine at work 12 Do not interfere with objects on the machine while working 13 Never ...

Page 11: ...11 11 ENGLISH Components assembly and coupling of the two wheel tractor ...

Page 12: ...ck bolt M8x20 of the extension side and with the back bolt M10x110 inserting the spring putting the washer of 4 mm of thickness Fig 6 Rif E between the protection and the side 6 2 Flange assembly and coupling of the machine to the walking tractor or tractor Before fitting the machine flange Fig 6 Ref F which varies according to the model of the walking tractor we advise you to apply some grease on...

Page 13: ...13 13 ENGLISH Fig 6 Fig 7 A A B C D D E E F G H I ...

Page 14: ...14 14 ENGLISH ...

Page 15: ...15 15 ENGLISH Preparation for use Adjustments Machine use Maintenance Replacing the hoes End of work and storage of the implement Scrapping and disposal of components and packaging ...

Page 16: ... in this way the roller will function as a wheel Do not operate the milling group for any reason when the machine is lifted from the soil According to the working depth and to the wear of the hoes it will be necessary to adjust the position of the extension sides and the front scraper For a correct adjustment of the extension sides and of the front scraper see paragraph 8 3 In order to prevent the...

Page 17: ...17 17 ENGLISH Fig 8 Fig 9 Fig 10 ...

Page 18: ...s page 8 1 Put the machine on an homogeneous floor 2 Turn the register roller clockwise the roller height compared to the floor indicates the working depth while working 3 Adjust the extension sides and the front scraper in such a way that the lower profile of these parts has the same level of the lower part of the roller Fig 11 Fig 11 h Extension side Front scraper Roller ...

Page 19: ...wear safety shoes If while working there is a lot of dust which will depend on the type of soil wear a dust mask Do not use the machine in reverse do not use the machine on steep slopes verify the walking tractor or tractor instruction booklet Before operating the machine verify that the safety system of the walking tractor or tractor functions correctly 9 2 Accidental locking of the milling group...

Page 20: ...aning roller bar from the roller The roller must turn freely without blocking If the cleaning roller bar is too close to the roller loosen the fixing bolts Fig 12 adjust the cleaning roller bar distance and tighten the bolts again Periodically early in the season of the implement s use 1 Grease the roll adjuster using the appropriate grease gun Fig 13 Ref A 2 Check the level of the lubricant in th...

Page 21: ...21 21 ENGLISH Fig 12 Fig 13 B D A C C ...

Page 22: ... with the machine Lay down the machine so that it rests on the rear of the sides Fig 15 WARNING The hoe area is dangerous Fig 16 During these operations position yourself firmly and securely and make sure that your face and your body will not be pressed against the hoes Do not allow people or animals to approach the area of the knives If it should be necessary to leave the implement unattended in ...

Page 23: ...g 16 Fig 17 A Hoe support bracket B Self locking steel nut M10 fine pitch DIN 982 C Nut seat D Hoe E Plate F Steel screw M 10 x 1 25 x 45 fine pitch partial thread DIN 960 8 8 Tightening of the hoes screws 85 Nm B A D C E F 6 7 bar ...

Page 24: ... way that it does not block escape routes emergency exits firefighting equipment extinguishers hydrants etc or first aid equipment first aid kits etc in the storage place If the implement is washed and or cleaned by compressed air or water jet make sure that there are no persons or animals in the working area and wear safety glasses and dust masks if necessary Never point the compressed air or wat...

Page 25: ...25 25 ENGLISH Notes about the hydraulic machines Warranty and Certification ...

Page 26: ...c motor NOTE the following data which concerns to the engine specifications are given by the manufacturer of the hydaulic motor for the specifications of the engine application to the R2 machine look at the previous table and to the considerations of the following notes Data Value Cont Funct Geometric displacement cm rev 102 Max input pressure bar 210 Max operating pressure bar 175 Max torque daNm...

Page 27: ...o place the protective taps on the pipe fittings When the Mill Grader R2 is connected to the tractor the caps remain attached through a ring to the hoses so that they can be repositioned next time Check regularly the hydraulic hoses Ithe damaged or worn out must be replaced immediately The new ones must have the specifications and the quality required by the constructor contact our technical servi...

Page 28: ... Mill Grader R2 Tractor Fig 19 Hydraulic circuit connection A G1 2 main ports thread depth 15 mm B G1 4 drain port thread depth 15 mm Screw the hoses to the engine and fit them through the quick coupling to the feed circuit and tractor drain Fig 19 20 Note the Mill grader R2 can work in both sense of rotation Always wear gloves and protective glasses Fig 20 A Main ports B Drain port C Pipe connect...

Page 29: ...ound the engine should be between 30 C and 90 C Only use an oil containing antiwear additives ISO 46 or with a viscosity at normal operating temperature of approx 37 cSt it should also have an adeguate viscosity index Under no circumsances should oil viscosity be outside the range of 22 cSt to 75 cSt Before starting the hydraulic system check oil level and firm mounting of all components Run the s...

Page 30: ...anual whenever the company deems it necessary for a technical or commercial improvement of the product The original text of the operation and maintenance manual has been written in Italian original instructions R2 Rinaldi S r l reserves the right to make technical modifications in order to perfect the implement described in this operator s manual Claims based on the indications illustrations and d...

Page 31: ...31 31 ...

Page 32: ...R2 Rinaldi S r l Via degli Artigiani 23 40024 Castel San Pietro Terme Bologna ITALY Tel 0039 051 94 30 42 Fax 0039 051 69 42 086 www R2RINALDI com R2 R2RINALDI com ...

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