PortaCo G-09 Operation, Maintenance, And Repair Manual Download

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Hydraulic Power Unit

Pioneer Series

G-09, G-11, G-13

OPERATION,

MAINTENANCE,

AND REPAIR MANUAL

1805 2

AVENUE NORTH * MOORHEAD, MN, USA 56560-2310

PHONE (218) 236-0223 * FAX (218) 233-5281

E-MAIL ADDRESS;

[email protected]

* INTERNET ADDRESS: www.portaco.com

Summary of Contents for G-09

Page 1: ...Pioneer Series G 09 G 11 G 13 OPERATION MAINTENANCE AND REPAIR MANUAL 1805 2nd AVENUE NORTH MOORHEAD MN USA 56560 2310 PHONE 218 236 0223 FAX 218 233 5281 E MAIL ADDRESS info portaco com INTERNET ADD...

Page 2: ...sting 2 5 Adjustments 2 6 Hose Requirements 2 7 Tool Connecting Procedures 2 8 Work Area Safety Precautions 3 0 Operating Instructions 3 1 Description of Power Unit 3 2 Controls and Graphics 3 3 Befor...

Page 3: ...2150 PSI The G 09 power unit produces a maximum pressure of 135 BAR 1950 PSI The power units are all equipped with air to oil coolers with suction fan mounted to the power shaft on the engine The fuel...

Page 4: ...ting Failure to do so could result in personal injury or equipment damage Check the rules and regulations at your location The rules may include employer s work safety program Regulations may identify...

Page 5: ...is at the FULL mark on the dipstick See engine manual for recommended oil and checking procedures NOTE clean up oil and fuel spills immediately Do not over fill fluids 2 3 Hydraulic Power Unit Prepara...

Page 6: ...hydraulic hoses to the power unit Connect the PortaCo Hydraulic Tester to the opposite end of the hoses Make sure flow direction is correct c Start the engine and allow the hydraulic fluid to warm to...

Page 7: ...le through PortaCo Inc The left port of the control block is the pressure oil out fitting A male H T M A quick disconnect coupling without lock ring must be connected to this port Two hoses are requir...

Page 8: ...0R7 12 9 to 12 34 to 45 100 200 30 to 60 Pressure Return 3 4 1 19 25 4 SAE 100R2 12 SAE 100R1 16 SAE 100R8 12 SAE 100R7 16 FOR SINGLE CIRCUIT FLOWS UP TO 10 GPM plumb hose and tool as illustrated in f...

Page 9: ...DO NOT PULL ON HOSES TO DRAG POWER UNIT 2 8 Work Area Safety Precautions Never operate the power unit in a closed space Inhalation of engine exhaust can be fatal Keep clear of hot exhaust Do not use P...

Page 10: ...the flow back to the tank until the pressure drops below 148 BAR 2150 PSI Tools with higher flow and or pressure requirements will not operate at their full potential if used with the PortaCo Hydraul...

Page 11: ...advises operators of an area which contains a potential hazard if guards are not properly in position Fig 3 2A Fig 3 2A The hydraulic oil reservoir is marked with a hydraulic oil decal Fig 3 2B and t...

Page 12: ...lls when fluid should be added by looking in the sight tube when the engine is at idle Fig 3 2 G The caution do not touch hot surface decal is located on the top of the hood next to the engine Fig 3 2...

Page 13: ...al for additional safety procedures 3 4 Positioning the Power Unit The Pioneer power unit can be pushed around the work sight and be positioned close to the work being done To lock the handle in posit...

Page 14: ...hydraulic control valve to the ON position or on some models select the flow required Important Make sure the control value is in the OFF position before connecting or disconnecting hoses to the tool...

Page 15: ...up 3 8 Storage Preparation To prepare the engine for transportation or storage refer to the engine owner s manual Remove the ground cable from the battery To prepare the hydraulic system for storage...

Page 16: ...Every 2 years 2 Valve clearance Check O 2 Combustion chamber Clean After every 500 hours 2 NOTE 1 Service more frequently when used in dusty areas 2 These items should be serviced by your Honda servic...

Page 17: ...em Capacity 17 qts reservoir Type viscosity grade 32 20 qts total system with filter Service Replacements Parts Description Part Number Source Filter Hydraulic Oil 10 micron twist on 1083 OOP PortaCo...

Page 18: ...OOP WASHER LOCK 1 4 31 10 1068 OOP FITTING 2 12 1080 OOP PIN COTTER 1 8 2 13 1085 OOP CLAMP 2 14 1093 OOP WASHER FLAT 3 8 6 15 1132 OOP FITTING 2 16 1146 OOP VALVE RELIEF 1 17 1285 OOP GAUGE HOUR METE...

Page 19: ...C RETURN 2 59 2791 OOP FAN 1 60 2792 OOD MANIFOLD HYDRAULIC 1 61 2793 OOP ENGINE HONDA 9 HP 1 2886 OOP ENGINE HONDA 11 HP 2890 OOP ENGINE HONDA 13 HP 62 2794 OOW HOOD 1 64 2796 OOP FITTING BUSHING 1 6...

Page 20: ...20...

Page 21: ...he fuel filter every 100 hrs or yearly Remove the filter cartridge and replace it Slightly lubricate the filter seal before installation NOTE See engine manual for additional service requirements NOTE...

Page 22: ...of this manual Fill tank until oil level is just below filler tube Reservoir capacity is 18 9 liters 5 0 gal Dispose of oil and filters in a responsible manor see previous note CAUTION ALWAYS FOLLOW...

Page 23: ...urn valve ON Hydraulic fluid reservoir low Check and fill as required Damaged couplers or hoses Check that couplers and hoses are in good condition replace as required Tool hoses incorrectly connected...

Page 24: ...ulf Harmony AW HVI 150 32 Shell Tellus T 32 Texaco Rando HDZ 32 Union Unax AW WR 32 Amsoil AWH ISO 32 Sunvis Low Pour H 032 product code 193000 Hose Requirements 2 3 8 inch diameter hose 5 8 meter 15...

Page 25: ...25 SERVICE AND REPAIR NOTES...

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