Piusi DELPHIN PRO, Installation, Use And Maintenance

Page: 1 / 2

ENGLISH (Translation of the original language) ENGLISH (Translation of the original language) ENGLISH (Translation of the original language) ENGLISH (Translation of the original language) ENGLISH (Translation of the original language) ENGLISH (Translation of the original language)
1. INDEX
1 INDEX
2 CONFORMITY
2.1 CE DECLARATION OF CONFORMITY
2.2 DECLARATION OF COMPATIBILITY
3 GENERAL PRECAUTIONS
4 SAFETY INSTRUCTIONS
4.1 SAFETY WARNINGS
4.2 FIRST AID MEASURES
4.3 GENERAL SAFETY NORMS
5 DISTRIBUTION SYSTEM PACKAGING
5.1 CONTENTS OF THE PACKAGING
5.2 DELPHIN EVO COMPOSITION
6 MACHINE AND MANUFACTURER IDENTIFICATION
6.1 PLATES POSITIONS
7 TECHNICAL CHARACTERISTICS
8 INTENDED USE
9 CHARACTERISTICS OF THE PRODUCTS HANDLED
10 INSTALLATION
11 ASSEMBLING
12
OPERATION AND USE
12.1 DISPLAY
12.2 FLOW RATE ADJUSMENT LEVER
12.3 PHASES OF DELIVERY
12.4 END OF FILLING SENSORS
13 LEAVING THE SYSTEM UNUSED FOR LONG PERIODS OF TIME
14 WASHING THE DISPENSING SYSTEM
15 MAINTENANCE
16 TROUBLESHOOTING
17
SCRAPPING AND DISPOSAL
2 CONFORMITY
2.1 DECLARATIONOFCONFORMITY
The undersigned:
PIUSI S.p.A
Via Pacinotti 16/A z.i. Rangavino
46029 Suzzara - Mantova - Italy
DECLARES
on its own responsibility, that the machine described below:
Description:
Dispenser AD-Blue® for cars.
Model: Delphin PRO
Serial number: see the Lot Number on the EC plate stamped on the product.
Year of construction: see the production year on the EC plate stamped on the product.
is in compliance with the legislative regulations which transpose directives:
- Machinery Directive 2006/42/EC
- Low Voltage Directive 2014/35 EU
- Electromagnetic Compatibility Directive 2014/30/EC
Documents are made available to the appropriate authority on request at Piusi S.p.A. Alternatively,
it can be requested writing to: e-mail: doc_tec@piusi.com
The person in charge of writing both the technical file and the conformity statement is Otto Varini
as the legal representative.
Suzzara 20/04/2016
Otto Varini
The legal representative
2.2 DECLARATIONOFCOMPATIBILITY
The undersigned:
PIUSI S.p.A
Via Pacinotti 16/A z.i. Rangavino
46029 Suzzara - Mantua - Italy
DECLARES
THAT DELPHIN EVO COMPONENTS IN DIRECT CONTACT WITH THE LIQUIDS HAN-
DLED, HAVE BEEN TESTED IN CONFORMITY WITH THE FOLLOWING DIRECTIVES
ISO22241-1 : 2006 (quality standard)
Diesel engines -- NOx reduction agent AUS 32 -- Part 1: Quality requirements
and have been tested with the requirements of the following norm
ISO22241-2 : 2006 (quality standard)
Diesel engines -- NOx reduction agent AUS 32 -- Part 2: Test methods
The Adblue liquid , both before and after testing, resulted within the specified AUS32 (Ad-
Blue) limit in conformance with ISO22241-2-2006 ( as per Norm DIN V 70070)
Suzzara 20/04/2016
Otto Varini
The legal representative
3 GENERAL PRECAUTIONS
Important warn-
ings In order to protect workers' safety, to avoid damaging the distribution
system and before performing any operation, please read the whole
instruction manual.
Symbols used in
the manual In order to signal particularly important instructions or warnings, the
following symbols are used:
This symbol indicates accident prevention regulations addressed
to operators and/or other people concerned.
This symbol indicates that there is a possibility of damaging the
machineries and/or their components.
This symbol indicates useful information.
Manual storage This manual must be intact and completely readable. The fi nal users,
as well as the qualifi ed technicians authorised to installation and
maintenance must be able to view it at any time.
Reproduction
rights All reproduction rights are reserved and belong to Piusi S.p.A
The text cannot be used in other printed documents unless
expressly authorised in written form by Piusi S.p.A.
© Piusi S.p.A.
THIS MANUAL BELONGS TO PIUSI S.p.A.
WHOLE OR PARTIAL REPRODUCTION OF THIS MANUAL IS
FORBIDDEN.
This manual belongs to Piusi S.p.A. The company is the exclusive
owner of all rights envisaged by applicable laws, including the
rules concerning copyrights. All the rights deriving from such
norms belong to Piusi S.p.A It is strictly forbidden to: reproduce,
whether completely or partially, this manual, as well as to publish
it, modify it, transcribe it, disclose it to the public, distribute it,
sell it, translate it and/or elaborate it, borrow it and any other
activity reserved under the law to Piusi S.p.A. unless expressly
authorised in written form by the company.
4 SAFETY INSTRUCTIONS
4.1 SAFETYWARNINGS
CAUTION
Mains -
preliminary
checks before
installation
Before installation, make sure that the electric power supply
network is fitted with a suitable earth-line and complies with the
regulations in force.
CAUTION
You must avoid any contact between the electrical power supply
and the fluid that needs to be pumped.
Control and
maintenance
operations Before any checks or maintenance work are carried out, switch
the system’s power off by disconnecting the plug from the
socket.
Prohibitions CAUTION
Lifting or transporting the system by way of the electric cables at-
tached to it is strictly forbidden.
It is strictly forbidden to support or transport the system using a
suction or outlet pipe.
CAUTION In the event of a suspected contamination of the liquid in the car
tank, sanitize the tank.
Do not use the Delphin PRO Dispenser before recovery
FIRSTAIDMEASURES
Contact with
the product For issues arising from the treated product with EYES, SKIN,
INHALATION and INGESTION refer to the DEF SAFETY DATA
SHEET.
Persons who
have suff ered
electric shock Disconnect the power source, or use a dry insulator to protect
yourself while you move the injured person away from any electrical
conductor. Avoid touching the injured person with your bare hands
until he is far away from any conductor. Immediately call for help
from qualifi ed and trained personnel. Do not operate switches with
wet hands.
NOTE Please refer to the safety data sheet for the product
GENERALSAFETYNORMS
Personal protection
equipment features Wear personal protection equipment that is:
• suitable to the operations to be performed;
• resistant to the various cleaning products used.
Personal protection
equipment to be worn During installation and handling procedures, wear the
following personal protection equipment:
safety shoes;
close-fitting clothes;
protective gloves;
safety glasses;
Other equipment instructional manual
Protective gloves Prolonged contact with the product may cause skin irritation;
during delivery phases, always wear protective gloves.
DANGER Never touch the plug or the socket with wet hands
Do not switch the dispensing system on if the network
connection cable or important parts of the apparatus are
damaged, such as the inlet/outlet pipe, nozzle or safety
devices. Replace the damaged pipe immediately.
Before each use, check that the network connection
cable and power plug are not damaged. Have the network
connection cable replaced immediately by a qualified
electrician.
CAUTION The electrical connection between the plug and socket must
be kept well away from water.
Unsuitable extension leads can be dangerous. In accordance
with current regulations, only extension cords that are
labelled for outdoor use and have a sufficient conduction
path should be used outdoors.
For safety reasons, we recommend that, in principle, the
equipment be used only with a earth-leakage circuit breaker
(max 30 mA).
5 DISTRIBUTION SYSTEM PACKAGING
The dispensing system comes packed in a cardboard box bearing the following markings:
- an arrow indicating the TOP side;
- a label containing all the information relating to the equipment (model, weight, etc..).
CONTENTSOFTHEPACKAGING
Foreword In order to open the cardboard box, use scissors or a cu er,
paying a ention not to damage the distribution system or its
components. Open the packaging and make sure it contains the
following components provided:
NOTE In case one or more herewith described components should
not be in the box, contact Manufacturer's technical assistance
service.
CAUTION Make sure the plate data correspond to the desired ones. In
case of anomalies, promptly contact the supplier, signalling the
nature of the problems and, in case you should doubt the device
safety, do not use it.
DELPHINPROCOMPOSITION
4
5
1
2
3
1 DRUM TROLLEY 4 HANDLE
2 TROLLEY WHEELS 5 DRUM (SUPPLIED SEPARATELY)
3 WHEELS KIT
6 MACHINE AND MANUFACTURER
IDENTIFICATION
The distribution system is provided with an identifi cation marking
located directly on the pump. This indicates the following
information:
• model;
• lot number / Production year;
• technical data;
• use and maintenance handbook code.
CAUTION Before installing, always make sure the type of dispensing
system is correct and suitable for the available power supply
(Voltage/Frequency).
PLATESPOSITIONS
On the distribution system there is an adhesive label that shows
the operator the most important information. Make sure it stays
on and that it does not deteriorate over time.
NOTE Should this situation arise, please contact our support
department and arrange to have the damaged or missing plates
sent back and replaced where necessary.
Decals are the following ones:
nlr
m
1
- protective gloves
- safety glasses
- close-fitting clothes
- see user and maintenance manual
- safety shoes
2 - label: use with water/urea solutions only
3 - CE plate with technical data
7 TECHNICAL CHARACTERISTICS
Max. dimensions
Length (A) 800 mm
Depth (B) 860 mm
Height (C) 1200 mm
Weight
Delphin PRO 36 kg
Technical data
Voltage 220 / 230 V
Frequency 50 / 60 Hz
Power rating 400 W
Absorption 1.35 A
Operating temperature + 5 °C / + 40 °C
8
DIRECTED USE
Intended use The dispensing system “Delphin PRO” was designed and
built for the distribution of the product called AdBlue®, D.E.F
(Diesel Exaust Fluid) or water.
Conditions of use The distribution system “Delphin PRO” must be used
respecting the following conditions:
Max. temperature of dispensed product: +35 °C.
Min temperature of dispensed product: -11 °C.
Max. temperature of dispensed product permitted by
materials: +40°C.
Voltage variation permitted: +/- 5%
Equivalent continuous sound pressure level at the
workstation: ≤75 dB(A)
Make sure the pump is working in its nominal operating range.
CAUTION
Inflammable
liquids and
explosive
atmosphere
The system “Delphin PRO” has not been designed to distribute
diesel, gasoline, inflammable fluids having an explosion limit of
<55°C/131°F,or to operate in places with potentially explosive at-
mosphere. Such use is therefore forbidden.
CAUTION
Unenvisaged use
It is strictly forbidden to use the system for purposes other than
the ones indicated in point "Intended use".
Any other use different from the one for which the system
has been conceived and described in this manual is considered
"MISUSE". Therefore, the Manufacturer shall not be held re-
sponsible for any damage caused to people, animals or to the
system itself.
9 CHARACTERISTICS OF THE PRODUCTS
HANDLED
Products permit-
ted The "Delphin PRO" dispensing system was designed and built to
dispense a special liquid, made from an aqueous urea solution,
known as AdBlue®/D.E.F., based on the ISO 22241 standard
Delphin PRO can also be used with water.
CAUTION
Forbidden
products
All products not listed in the "Intended Use" and "Treated Product
Characteristics" paragraphs are to be considered not permi ed,
improper and therefore prohibited.
The Manufacturer shall not be held responsible for damages
caused to people or things deriving from failure to meet such
instructions.
10 INSTALLATION
Foreword The "Delphin PRO" dispensing system has been designed and
arranged on a trolley for ease of use and delivery.
Personnel
authorised to
install the device Installation must be performed exclusively by qualifi ed and
authorised staff . They must:
- properly install all the components necessary for the pump to
function properly;
- only use accessories that have been supplied with the system.
CAUTION The use of accessories that are unsuitable and were
not provided with the system is strictly prohibited. The
Manufacturer shall not be held responsible for damages caused
to people, things or to the environment deriving from failure to
meet such instructions.
CAUTION The distribution system Delphin PRO is for professional use
only.
CAUTION The distribution system Delphin PRO must be installed in a well
lit place, in compliance with the norms in force.
CAUTION The Delphin PRO dispensing system has been specifically
designed for use in a dry place. I
11 ASSEMBLING
Assemble as shown in the illustrations
See components numbering
CAUTION The wheels can be installed on the inside our outside of the
trolley, depending on the drum type.
1 - Installation of wheels on the trolley
2 - Installation of bracket and
handle
3 - Installation of drum on the
trolley
4 - Connection of pipes to the
drum
12 OPERATION AND USE
WARNING To remove any substance residue or foreign matters from the
pipes, wash the system before putting it into operation. To
wash the system, follow the same dispensing procedures using
demineralized or deionized water and eventually rinse with
ADBlue®
Foreword Directions on how to start and stop operation of the system are
given below.
CAUTION During operation the motor may be hot: be careful.
WARNING For the proper functioning of the system, allow a 20-minute stop
for every 20 minutes of dispensing.
WARNING We recommend that the pump remains switched off whenever
the system is not in use.
CAUTION If ever the voltage is lagging, push the switch to the OFF position
and return the nozzle to its rest position
CAUTION
FLUID LEAKS CAN DAMAGE OBJECTS AND INJURE PERSONS.
CAUTION
Strictly observe the maximum capacity limits indicated on the
dataplate.
WARNING
Under no circumstances must the data on the dataplate, the
closure and authentication seals be modified or removed.
Any tampering or removal will result in immediate nullification of
the warranty and the manufacturer will not be held liable for any
material or economic damage resulting thereof.
CAUTION
DO NOT drag the machine by pulling on the cable or pipe.
CAUTION
Once the filling operation has been completed, replace the filler
hose in its seat.
DISPLAY
A B
H G F
D
C
E
A POWER button: used to power the system.
B REFILL button: press for at least 5 seconds to start product delivery.
C red/green LED
D Quantity of liquid
E Flow rate
F MODE button
G RESET button
H Machine data plate
CAUTION
If the Ⓗ label is damaged, DO NOT use the machine and replace
the label immediately.
LEDINDICATORTABLE
White lamp Red LED Green LED
Off X X System OFF
On Off Off
Stand By
Awaiting commands
On Off Fast Blink Start-up sequence underway
On Off On Dispensing
On Off Slow Blink
Filling completed
Full level
On Fast Blink Off
Filling completed
Time out
On Slow Blink Off
Selected flow rate
too high
FLOWRATEADJUSMENTLEVER
NOTE The adjustment lever is located on the side of the trolley.
Lever in the
LOW FLOW RATE
position
Lever in the
STOP
POSITION
Lever in the
HIGH FLOW RATE
position
CAUTION
Use the flow rate adjustment lever as indicated.
Use in “Van” mode when filling a car could result in damage to the
vehicle.
PHASESOFDELIVERY
1. Connect the delivery hose to the car.
2. Press POWER button .
3. Press the REFILL button for 5 seconds.
4. Wait for the filling end.
5. Disconnect the filler hose.
6. Place the connector in the relative housing.
CAUTION DON NOT MANOEUVRE IF:
- THE CONNECTOR IS NOT COMPLETELY CONNECTED
TO THE CAR TANK
- THE CONNECTOR IS NOT CONNECTED TO THE
SAFETY HOOK.
ENDOFFILLINGSENSORS
1
2
1 2 END OF FILLING sensors: these are used to stop product delivery.
2 DRIP-STOP VALVE: prevents spills and dripping.
WARNING
The suction body and the liquid air return must be installed on the
drum (supplied by the client).
13 LEAVING THE SYSTEM UNUSED FOR
LONG PERIODS OF TIME
Operations to
be carried out Whenever it is thought that the system will remain unused for at
least 15 days, it must be emptied in order to prevent the product
from crystallising inside. This shall be followed by a washing cycle.
14
WASHING THE DISPENSING SYSTEM
Foreword The dispensing system requires washing in order to remove
product crystallisation which may damage the plant.
CAUTION Wear personal protective equipment (PPE) when performing
the wash cycle.
CAUTION Use only demineralised water to wash the system.
Disposal Liquids resulting from washing must be disposed of in accordance
with the laws prevailing in the country of use.
CAUTION By following the same modes of delivery described above, the
dispensing system can be washed by sucking up demineralised
water from the clean container and collecting the resulting
mixture in a different disposable container.
15 MAINTENANCE
Safety warnings The distribution system has been designed and built to require
minimum maintenance.
Before carrying out any maintenance work, disconnect the dispensing
system from any electrical and hydraulic power source.
During maintenance procedures, using personal protection equipment
(PPE) is mandatory.
Always consider the following recommendations to use the pump
correctly.
Personnel
authorised
to perform
maintenance
procedures Maintenance procedures must be performed exclusively by qualified
personnel. Any misuse may lead to a decline in performance, danger for
people and/or things, besides voiding the warranty.
Interventions to be
performed Whenever there is risk of frost, empty the circuit and the pump, taking
care to place the pump in an environment where the temperature is
no lower than 0°C/32°F. Check that the labels and plates found on the
dispensing system do not deteriorate or become detached over time.
ONCE A WEEK - Check that the pipe connections are not loose to prevent any leaks
ONCE A MONTH - Check the pump body and keep it clean and free of any impurities
- Check that the electrical supply cables are in good condition
16 TROUBLESHOOTING
TROUBLE POSSIBLE CAUSE CORRECTIVE ACTION
THE MOTOR IS
NOT TURNING
Lack of electric power Check the electrical connections
and the safety systems
Rotor jammed Check for possible damage
or obstruction of the rotating
components.
Motor problems Contact the Service Department
THE MOTOR
TURNS SLOWLY
WHEN STARTING Low power supply voltage Bring the voltage back within the
preset limits
LOW OR NO
FLOW RATE
Low level in the suction tank Refill the tank
Excessive suction pressure Lower the pump with respect to
the level of the tank or increase the
cross-section of the tubing
High loss of head in the delivery
circuit (working with the by-pass
open) Use shorter tubing or of greater
diameter
By-pass valve blocked Contact the Service Department
Air entering the pump or the suc-
tion tubing Check the seals of the connections
A narrowing in the suction tubing Use tubing suitable for working
under suction pressure
Low rotation speed Check the voltage at the pump;
adjust the voltage and/or use cables
of greater cross-section
Freezing of the pump or motor. Thaw the pump and check for dam-
age. Starting a frozen pump can
cause damage to the motor and to
the pump itself
Leaks in the pump outlet pipe. Check the seal at the pipe's con-
nections and inspect the pipe for
possible damage.
Failure to prime fill the suction hose with deminera-
lised water
INCREASED
PUMP NOISE
Cavitation occurring Reduce suction pressure
Irregular functioning of the by-pass Dispense until the air is purged
from the by-pass system
Presence of air in the liquid to be
pumped Verify the suction connections
LEAKAGE FROM
THE PUMP BODY Pump damage Contact the Service Department
THE PUMP
DOES NOT PRIME
THE LIQUID
Suction circuit blocked Remove the blockage from the
suction circuit
The suction chambers are dry Add liquid from pump delivery side
The pump chambers are dirty or
blocked Remove the blockages from the
suction and delivery valves
THE DISPLAY IS
NOT WORKING
Lack of electric power Check the plug
Contact the manufacturer
Piusi S.p.A. - customer care
tel. 0039 0376 234561
e-mail: customercare@piusi.com
17 SCRAPPING AND DISPOSAL
Foreword In case the system should be demolished, its parts must be given to
companies specialised in industrial waste disposal and recycling; in
particular:
Disposal of
Packaging Packaging consists of biodegradable cardboard that can be given to firms
charged with cellulose recovery.
Metal parts
disposal The metal components, both painted and in stainless steel, are usually
recycled by companies that are specialised in the metal-scrapping
industry.
Disposal of
electrical and
electronic
components These have to be disposed by companies that are specialised in the
disposal of electronic components, in accordance with the instructions
of 2002/96/UE (see text of Directive below).
Environmental
information for
customers in
the European
Comunity
European Directive 2002/96/UE requires that the
equipement bearing this symbol on the product and/or its packaging
must not be disposed of with unsorted municipal waste. The symbol
indicates that this product should be disposed of separately from regular
household waste streams. It is your responsibility to dispose of this
and other electric and electronic equipment via designated collection
facilities appointed by the government or local authorities.
Disposal of Other
parts The disposal of other parts such as pipes, rubber seals, plastic
components and cables should be entrusted to companies specialized in
the disposal of industrial wastes.
DELPHIN
PRO
EN
Installaltion, use and maintenance
IT
Installazione uso e manutenzione
BULLETIN M0406A_ML ITEN_00