background image

Manual Installation Conversion Kit 4.1 To 4.2

©2019, Cornelius Inc.

- 1 -

Publication Number: 629097805INS

MANUAL INSTALLATION CONVERSION KIT 

SPIRE 4.1 TO 4.2

S

AFETY

 O

VERVIEW

• Read 

and 

follow 

ALL SAFETY INSTRUCTIONS

 in this manual and any warning/caution labels on the unit 

(decals, labels or laminated cards).

• Read 

and 

understand 

ALL

 applicable 

OSHA

 (Occupational Safety and Health Administration) safety regula-

tions before operating this unit.

S

AFETY

 A

LERT

 

SYMBOL

Types of Alerts

S

AFETY

 T

IPS

• 

Carefully read and follow all safety messages in this manual and safety signs on the unit.

• 

Keep safety signs in good condition and replace missing or damaged items.

• 

Learn how to operate the unit and how to use the controls.

• 

Do not let anyone operate the unit without proper training. This appliance is not intended for use by very 
young children or infirm persons without supervision. Young children should be supervised to ensure that 
they do not play with the appliance.

• 

Keep your unit in proper working condition and do not allow unauthorized modifications to the unit.

Safety Instructions

!

WARNING:

Before starting installation, read and understand all safety label and warnings on the machine. Also review and 
understand all safety instructions in the owners, installation and service manuals.

Failure to comply could result in serious injury, death or damage to the equipment.

This is the safety alert symbol. When you see this in the manual or on the unit, be alert to the 
potential of personal injury or damage to the unit.

!

DANGER:

Indicates an immediate hazardous situation which if not avoided WILL result in serious 

injury, death or equipment damage.

!

WARNING:

Indicates a potentially hazardous situation which, if not avoided, COULD result in serious 

injury, death, or equipment damage.

CAUTION:

!

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or 

moderate injury or equipment damage.

!

Revision Date: June 7, 2019

www.cornelius.com

Revision: B

Summary of Contents for SPIRE 4.1

Page 1: ...ildren should be supervised to ensure that they do not play with the appliance Keep your unit in proper working condition and do not allow unauthorized modifications to the unit Safety Instructions WARNING Before starting installation read and understand all safety label and warnings on the machine Also review and understand all safety instructions in the owners installation and service manuals Fa...

Page 2: ...er to the unit before servicing Follow all lock out tag out procedures established by the user Verify all power is off to the unit before performing any work Failure to comply could result in serious injury death or damage to the equipment CAUTION Always be sure to keep the area around the unit clean and free of clutter Failure to keep this area clean may result in injury or equipment damage CAUTI...

Page 3: ...N A LX3 mounting bracket assembly pre assembled w LX3 terminal block display on off switch and required wiring jumpers 1 62058545 002 Breaker Circuit 5A 1 620058733 003 Ferrite Snap On 240 Ohm 1 620058733 007 Ferrite Snap On 225 Ohm 1 620070445 Flex Antenna Kit 2 620070523 200 MFV Board Assy 1 620070550 Bracket 3rd Circuit Breaker 1 620070556 Cable Clamp 2 629097805 Installation Instructions 1 Des...

Page 4: ...Number 629097805INS 4 2019 Cornelius Inc 3 Locate power cord inside unit next to the valves and add ferrite supplied on the power cord at approximate location shown Figure 1 4 Open door and remove translucent door service panel and discard of properly Figure 2 ...

Page 5: ...e and properly discard MFV board install new MFV board supplied with the kit and reinstall previously removed cables harnesses 8 Remove wire bundle from the 2 most far right wire clips Figure 4 9 From the same wire bundle remove the 2 USB cables that feed the MFV board USB hub and the 1 antenna cable that goes to the rear of the unit 10 Carefully remove clip off the 2 far most right wire clips fro...

Page 6: ...ew circuit breaker bracket into the 2 holes where the wire clips used to be Use 2 8 32 nuts to secure the bracket to the unit DO NOT OVERTIGHTEN Figure 5 13 Install 2 new cable clip supplied with kit to the mounting studs of the circuits breaker with 1 8 32 nut on each stud as shown DO NOT OVERTIGHTEN Figure 6 ...

Page 7: ...les and 1 antenna cable Refer to new wiring diagram supplied with kit for reference 15 Bundle wires thru wire clips shown on step 11 except the 2 USB cables 1 antenna cable and display cove lighting harnesses 16 Using the supplied wire ties secure the 2 USB cables 1 antenna cable and display cove lighting harnesses from the main wire bundle downward approx 1 5 to 2 Make sure all wires cables are c...

Page 8: ...ottom screws Lift the panel assembly up and out this panel assembly can be discarded Remove the 2 top screws and save Figure 10 18 Remove the display assembly from the door by loosening the A screws and removing and saving the B screws Figure 11 19 Carefully lift up and out the display assembly from the door Place display assembly on a protected table top glass side down to get ready to remove len...

Page 9: ... The old display can now be disposed of per local state or national recycling laws for electronic equipment 21 Reassemble the reflectors and lens lighting into the new display assembly supplied in the kit Do not overtighten the screws that mount the lens lighting these should be hand tight only Make sure the lighting harness is routed thru the lens opening as shown below Figure 14 Figure 12 Figure...

Page 10: ...rface for the adhesive tape Remove tape backing from new LX3 mounting bracket backside of bracket and install bracket using 2 screws from step 17 Firmly push bracket where tape is located into door for best tape adhesion Figure 15 24 Install the display power harness from ebox at Z and the cove lighting harness from the 3rd circuit breaker at Y onto the terminal block Note the wire colors and thei...

Page 11: ...ublication Number 629097805INS 25 Attach ground bond jumper from LX3 mounting plate to display using 8 32 nut supplied Figure 17 26 Route and attach the 2nd ground bond jumper from LX3 mounting plate to the ebox ground using 8 32 nut supplied as shown Figure 18 Figure 19 ...

Page 12: ...secured the door service panel or inside the main unit be sure this cable does not interfere with any other component or unit operation Figure 20 1 29 Route new ADA cable a Remove ADA access cover and disconnect connection shown below b Coil up upper half of ADA cable so it s out of the way c Route new cable supplied in the kit down thru the opening until it reaches the ADA board Carefully pull th...

Page 13: ...Old ADA cable can be left as in the unused state Tape both ends of cable with electrical tape to prevent future use 30 Make all the following final connections to the display Power plug from terminal block on Lx3 mounting plate USB cable from MFV USB cable from unit 2 Antenna cables ADA USB cable Make sure all cables are neatly bundled and wired tied together so that there is no interference with ...

Page 14: ...hed to panel and ebox cover with screws saved from step 6 NOTE The wires and cables from door exit thru panel opening Make sure the door opens closes properly and that wires are not being pinched Figure 26 32 Add new wiring diagram supplied in kit pouch located on back of the ebox cover 33 Close door and power up unit and check for proper operation Panel opening ...

Reviews: