Ecolab Aquanomic Operation & Programming Manual Download

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Aquanomic EU

™

Solid Laundry Dispenser

Operation & Programming Manual

Retain this manual for Operation & Programming information.

370 Wabasha Street N. St. Paul, MN 55102

www.ecolab.com

Part No. 9259-2566

Summary of Contents for Aquanomic

Page 1: ...ndry Dispenser Operation Programming Manual Retain this manual for Operation Programming information 370 Wabasha Street N St Paul MN 55102 www ecolab com 2016 Ecolab Inc All rights reserved 47714 0402...

Page 2: ...uids 43 2 7 Submenu 7 0 View System Info 42 2 8 Submenu 8 0 Diagnostics 52 3 0 Start Up and Operation 57 3 1 Product Wash Signal Check 57 3 2 Hydraulics Check 57 3 3 Product Dispense Check 57 3 4 Cust...

Page 3: ...e which can result in personal injury or product or property damage This heading is used when a particular piece of information needs to be highlighted The information provided here will take you step...

Page 4: ...populated at the bottom of the controller display to indicate which soft keys SK are active 1 1 2 1 Idle Screen Icons Home screen is the only screen that allows you to get access to the password scree...

Page 5: ...e of the arrow Modify a formula Cancel or activate deactivate Note the use of the pencil Status of Machine Signal Interface MSI module Time Period to allow for specifying reporting time period paramet...

Page 6: ...le Edit product note the use of a pencil Reset this selection ONLY Reset all back to new factory settings No to confirm a selection Yes to confirm a selection Disable an audio alarm Pump On activate a...

Page 7: ...Access to password protected settings Access to individual washer status or to manually select cancel a formula based on soft key offerings Up Arrow No function Down Arrow No function Left Arrow Move...

Page 8: ...Formula Select Module FS and Condor Controller It should be noted that each FS module is set at a unique communication address and displays information specific to the washer assigned to it In some ca...

Page 9: ...is will update the soft key options For example Washer 1 is highlighted using the Left Right arrow keys Four soft keys are now made available Choosing SK 1 Home navigates back to the main idle screen...

Page 10: ...ormula If Formula F03 Healthcare Linen is selected the controller will momentarily display the screen below while the command is processed If the formula selection is successfully processed the Formul...

Page 11: ...No to confirm your selection Press SK 1 Back to cancel If the formula is cancelled the selected formula F03 for this selected washer will be reset and all doses will be removed from the system queue T...

Page 12: ...key is now disabled Additionally if the washer is in MicroMode the corresponding Formula Select screen will display Automatic Mode on the top line Load Counts SK 3 SK 3 will display the production lo...

Page 13: ...1 Back to return to the previous screen More Information SK 4 If a formula is active for the selected washer in this example F03 Heathcare Linen and SK 4 is selected the following screens will be dis...

Page 14: ...the system services the selected washer s request will be displayed if a washer signal is active The amount of run time remaining for each step and the status on off is shown More Information SK 4 Si...

Page 15: ...15 Line 1 Active Pocket No Pocket 1 Line 2 Amount to Dispense Grams 17 00 Line 3 Dispensed Amount Grams 0 00 Line 4 Temperature F 120 00 Line 5 Conductivity uS 300 00...

Page 16: ...mpty or nearly empty System is plugged downstream of sump screen Wash step has been deleted from queue Press Any Key MSI Communication Error Occurs when communication is lost to an MSI module Causes P...

Page 17: ...ump screen Effects Product X will not dose Formula Not Finished alarm will occur at end of wash formula Press Any Key Product Empty for Pump X liquid product Occurs when liquid product level sensor tr...

Page 18: ...eys pressed for 5 minutes the system will exit the password protected programming mode and display the main idle screen The password must be re entered to access the Program Mode menus again 2 1 Subme...

Page 19: ...lish 2 Spanish 3 French 4 German 5 Dutch 6 Italian 7 Portuguese 1 ENGLISH Screen Description 1 0 Account Menu This submenu is used to set various account parameters including language account name TM...

Page 20: ...ser ID 6 New Password 7 Date Time Account Menu Account Number 1 3 12345678 3 ACCOUNT NUMBER 2 1 4 Submenu 1 4 Account Menu TM Name In this menu the TM name and phone number can be viewed The TM name a...

Page 21: ...Date Time or by using an Ecolab tablet or mobile device Account Menu 1 0 1 Language 2 Account Name 3 Account Number 4 TM Name 5 Dispenser ID 6 New Password 7 Date Time Account Menu Date Time 1 7 MM D...

Page 22: ...uct Pickup Probe Standard 7 Alarm Volume 5 8 Alarm Mute Time 2 5 Quick Setup Unit of Measure 2 2 1 STANDARD OZ LB MMDDYYYY 2 Metric mL Kg DDMMYYYY 2 UNIT OF MEASURE STANDARD 1 STANDARD OZ LB MMDDYYYY...

Page 23: ...rent dose Quick Setup 2 0 1 Select Location NorthAmerica 2 Unit of Measure Standard 3 Number of WEs 3 4 Date Time 5 Can customer prime No 6 Product Pickup Probe Standard 7 Alarm Volume 5 8 Alarm MuteT...

Page 24: ...bottom of the IO board This simulates an always full product If the jumper is connected S and pins are closed an empty product alarm will be displayed and logged 2 The pins are reserved for the capaci...

Page 25: ...ime Pump 6 Calibration 7 View System Info 8 Diagnostics 3 SYSTEM MENU 2 3 1 Submenu 3 1 System Menu Washer Settings To Copy washer settings from a washer to another select the washer you want to copy...

Page 26: ...match the recommended dose for the washer capacity if the washer size is changed or the formulas are copied to another washer with a different capacity Example If the recommended dose for Product X i...

Page 27: ...ck to cancel selection System Menu Washer 1 3 1 1 1 WE Name 2 Capacity 3 Chart Stop 4 Additional Post FlushTime 5 WE Signal Filter Time 6 WE Signal Mode 7 WE Formula Reset Option Setup Menu Washer 1 A...

Page 28: ...1 Signal Mode 3 1 1 6 1 Standard 2 Micro Signal Mode 2 MICRO SIGNAL MODE There are two equations used to calculate the MicroMode signal time Input 1 ON time The following table shows the MicroMode si...

Page 29: ...t All 2 DETERGENT Setup Menu Detergent 3 2 Current Product Surge Plus 1 Change Detergent 2 Change Product Factor 1 CHANGE DETERGENT Submenu 3 2 1 Setup Menu Detergent Change Detergent Change detergent...

Page 30: ...Factor Change the selected bleach product factor Press SK 3 Save to save selection Press Back to cancel selection Setup Menu Bleach 3 3 Current Product Stain A way 1 Change Bleach 2 Change Product Fa...

Page 31: ...selected using the module on the front of the washers using the Up Down Enter keys The FS screen will display any system errors If no formula select is installed formulae must be selected from the Con...

Page 32: ...se Left Right Up Downto change 7 Press SK 3 Save to save selection Press Back to cancel selection 2 3 7 Submenu 3 7 System Menu Optional Liquid Product Enable the optional liquid product Default setup...

Page 33: ...Edit key on screen 3 9 1 If a formula is modified here it will be loaded to all formulae in ALL washers These amounts can be adjusted using the Left Right keys Use Left Right arrow keys to adjust form...

Page 34: ...tem 3 10 Reset the system to factory settings 10 RESET ALL Formula Select Washer Washer 1 4 2 1 Capacity 99 LB F1 WHITE TOWELS 1 Copy White Towels to one formula 2 Copy White Towels to all Formula For...

Page 35: ...5 Prime Pump 6 Calibration 7 View SystemInfo 8 Diagnostics 4 FORMULA MENU Formula Select Washer 4 0 1 WASHER 1 2 Washer 2 3 Washer 3 1 WASHER 1 2 4 1 Submenu 4 0 Formula Menu Copy a Formula The scree...

Page 36: ...1 WEINPUT 1 2 WE Input 2 3 WE Input3 4 WE Input 4 5 WE Input 5 6 WE Input 6 1 WEINPUT 1 DELAY 5 SECONDS 5 0 Seconds Formula Washer1 WE Input1 4 2 2 Capacity 99 LB F1 WHITE TOWELS WE Input1 SURGE PLUS...

Page 37: ...1 liquid products may be Enabled to be dosed Additional hard wiring is not necessary to any of the pumps or signals on the MSI module Note2 Locked products cannot be Enabled in the same step ex Bleac...

Page 38: ...Timer Default 0 minutes Range 0 60 minutes This timer will put the washer on hold between doses The timer begins after a product has been dosed ENTER Edit Chart Stop Delay or Chart Stop Timer Proceed...

Page 39: ...abled for up to 6 wash steps WE Input 1 6 Note All Chart Stop Delay and Timers are set to 00 minutes 2 4 5 Submenu 4 0 Formula Menu Reset Formula Formula Select Washer Washer 1 4 2 Capacity 99 LB F1 W...

Page 40: ...1 Screen Description 5 1 User is informed of the priming procedure Note Primed product will be directed to the washer YES Continue to Prime Pump 5 1 1 Select a Pump The user is instructed to choose a...

Page 41: ...art calibration pump Screen Description 6 1 Choose a Pump to Calibrate YES Continue to Calibrate 6 1 1 Select a Pump The user is instructed to choose a particular pump 1 3 to calibrate Pre calibrated...

Page 42: ...to the Condor controller the software revision of each connected module will be compared to the latest software releases from the Ecolab design team A flag will be raised and confirmation of a softwar...

Page 43: ...3 Washer 2 Load Counts 4 Washer 3 Load Counts 5 CLEAR ALL LOAD COUNTS 5 CLEAR ALL LOAD COUNTS System Info Load Counts Clear All Load Counts 7 2 5 Clear All Load Counts Screen Description 7 2 Load Coun...

Page 44: ...2 2 3 Product 3 3 9 Clear All Empty Alarms 4 CLEAR ALL EMPTY ALARMS System Info Empty Alarms Clear All 7 3 2 Clear All Empty Alarms Screen Description 7 0 System Info Proceeding from here will allow t...

Page 45: ...unts Screen Description 7 0 System Info Proceeding from here will allow the user to view and clear Formula Not Finished alarms for each formula ENTER Proceed to view or clear Formula Not Finished alar...

Page 46: ...Finished 5 System Error 6 Condor Software 7 OPL Software 8 IO Software 9 WE Signal Software 10 Formula Select Software 11 Water Temperature 5 SYSTEM ERROR System Info System Errors 7 5 1 TOTAL COUNTS...

Page 47: ...ication Error I O Module C Communication Error MSI Module D Communication Error FS Module ENTER Proceed to view System Errors Total System Error Counts See description of System Errors above Narrow do...

Page 48: ...em Info 7 0 1 Last Visit 2 Load Counts 3 Empty Alarm 4 Formula Not Finished 5 System Error 6 Condor Software 7 OPL Software 8 IO Software 9 WE Signal Software 10 Formula Select Software 11 Water Tempe...

Page 49: ...information select SK 3 TEST It is normal to experience a 30 second or more delay with an animated busy timer as the system queries for information 2 7 10 Submenu 7 10 View System Info Formula Select...

Page 50: ...h 0 0 4 Product4 0 0 System Info Water Temperature 7 11 2 Average 0 F Note You can Narrow down Water Temperature values for a certain period of time provided the controller clock has been properly set...

Page 51: ...iagnostics WE Components Washer 1 8 1 1 1 Main Water Flush 2 Detergent Valve 3 Bleach Valve 4 Finish Valve 5 P4 Flush Valve 6 P4 Valve 7 Signal Module 8 Formula Select 4 FINISH VALVE Diagnostics WE Co...

Page 52: ...to monitor the status of the washer signal as it is sent from the washer as well as verify the proper step amount and delay is programmed into the formula NOTE A formula must be selected prior to the...

Page 53: ...evious screen PUMP 1 Product Probes Pump 1 Inside Container 8 2 2 Test Probe in Empty Container Press Test to start test Press Back to return to previous screen Screen Description 8 0 Diagnostics Menu...

Page 54: ...e key name should appear below Press Back twice to return to previous screen Diagnostics Menu 8 0 1 WE components 2 Product Probes 3 Condor Controller 3 CONDOR CONTROLLER Screen Description 8 0 Diagno...

Page 55: ...been verified 1 Select a formula and run the laundry machine through a complete cycle 2 The pump should run as programmed pre flush and post flush The screen will display when a dispense is running R...

Page 56: ...ond and third product to be dispensed and repeat dispense cycle 7 At the laundry machine a titration could be completed to ensure the correct washing machine received the correct product 3 4 Customer...

Page 57: ...or replace cable Make sure Power is OFF Malfunctioning Fuse FSHLDR1 Check DC green power lights on I O Circuit board at DS1 upper right corner If no green light check fuse at F1 upper right corner If...

Page 58: ...on point in laundry machine is too small Drill out to maximum diameter to prevent any back pressure 4 2 2 Pump runs but will not move any fluid to the washing machine Check valve obstructed Remove val...

Page 59: ...No laundry machine signals Check laundry machine output voltage and wiring Controller Failure Verify a valid signal is present at MSI by watching LEDs light during washer operation If the LEDs light h...

Page 60: ...60 5 0 Wiring Diagrams 5 1 MSI Wiring Diagram Washer 1 2 or 3...

Page 61: ...61 5 2 IO Board Wiring Jumper Configuration for using only 1 float for a 3 washer installation...

Page 62: ...62 5 3 Pump Cabinet Wiring...

Page 63: ...ifold from pump post Flush water will drain out 4 Disconnect black sump drain hose elbow fitting from inlet into pump 5 Disconnect all 10 wires that go to the washer s valves conductivity sensors and...

Page 64: ...ides for flexible installation to service up to 3 laundry washing machines System Features Service up to 3 washing machines located up to 50 ft away from Pump Cabinet Utilizes safe accurate conductivi...

Page 65: ...EU system 1 On the Formula Select module 2 On the Condor Controller 3 Automatic selection by washer MicroMode Selecting a Wash Formula Formula Select Module The Formula Select is an optional module t...

Page 66: ...a must be selected on the washer AND the Formula Select module Selecting a Wash Formula Condor Controller If no Formula Select modules are present and the washer is not in MicroMode the wash formulae...

Page 67: ...options 2 With the desired washer highlighted press to Select a Formula This will pull up a list of the pre programmed formulae offered 3 Use the Up Down arrow keys to highlight a formula Press center...

Page 68: ...d is successfully processed the main idle screen on the Condor will update to show the formula as active underneath the machine it was selected for 7 The Formula Select module if installed will also u...

Page 69: ...esult in a Formula not Finished Error Selecting a Wash Formula MicroMode If the washing machines are set up in MicroMode manual formula selection is not necessary The washing machine will send the tim...

Page 70: ...oduct etc Causes Washer has been forwarded chemical request signals skipped Chemical request signals not properly programmed on washer Operator opens washer door and leaves for day shift break washer...

Page 71: ...ommunication cable connection Faulty IO board Effect System will not operate Contact Ecolab Service Personnel NA Alarm can t be cleared Service required Product Empty for Pocket X solid product Occurs...

Page 72: ...from the Condor idle screen The load counts for all washers will be displayed Use the Up Down arrow keys to browse load counts for each washer Press Soft Key 1 Back to return to the Condor main idle s...

Page 73: ...te Personal Protective Equipment PPE including eye face protection gloves and aprons when replacing chemicals 1 Ensure new product capsule is the same product container that was emptied The mixing of...

Page 74: ...zle Kit AQN Solid 3rd Pocket Nozzle Flush Kit x 92591159 10037231 TUBE DRN NAV AFLAS AQN SOLID TUBE DRN NAV AFLAS x x 92592472 10034214 AQGTR MANIFOLD SWIVEL ASSY AQN SOLID MANIFOLD SWIVEL ASSY x x 92...

Page 75: ...8BARB PVC AQN SOLID VLV CHK 1 4MNPTX3 8BARB PVC x x 85244184 10034219 RGLTR WTR 1 2 W GA AQN SOLID WATER INLET REGULATOR x x 85220077 10034220 VLV SLND 24VAC G1 2XG3 8 EU AQN SOLID VLV SLND 24VAC G1 2...

Page 76: ...92592226 10034225 CABLE COMM RMT INTFC F1Z 50FT x x 92592227 10034682 FERRITE CORE 18DIA W CASE AQN SOLID APEX DATA LINK FERRIT CORE x x 83490008 10038038 REED SWITCH 0 5 AMP NO REED SWITCH 5A NO x x...

Page 77: ...592478 10034240 BRKT MTG L CONDOR CONT MLD AQN SOLID CONDOR FORMULA SEL L BRACKET x x 92002132 10034681 LCLS MACH SIG INTFC MDL PKD AQUANOMIC SOLID MACHINE SIG INTERFACE x x 92592483 10034241 PMP CNTF...

Page 78: ...SOLID PUMP CONTRACTOR AQN SOLID PUMP CONTRACTOR x x 83001131 10034671 AQN SOLID FLUSH NOZZLE SST AQN SOLID FLUSH NOZZLE SST x 85312718 10034666 Filter Screen PP OD 105 mm Mesh 2 mm AQN SOLID OXY GRID...

Page 79: ...0100 7 10050273 UPGRADE KIT AQN 4th product AQUANOMIC SOLID OXY 4TH PRODUCT KIT x 278009 10050274 Stecker f r FG line Magnetventil AQN Solid selenoid valve plug x 41770442 1 10051142 2 2 Wege Magnetve...

Page 80: ...OZZLE NUT x x 92592643 10051146 SEAL ORNG 737X 103 EPDM AQN SOLID SPRAY NOZZLE O RING x x 87206165 10051147 Transformer 230V 115V 24VAC AQN SOLID TRANSFORMER x 41893103 0 10051148 Back Flow preventer...

Page 81: ...CRIPTION EBS DESCRIPTION US DISPEN SER EU DISPEN SER EE ITEM NO EBS CODE SCR PHMSS 6 32X1 4 SST aqn solid pc board screw x x 88159058 10051150 SCR PHTS 6BX3 8 SST aqn solid pc board cover screw x x 88...

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