Peak SML-2500 Installation And Service Manual Download | Manualshive

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SINGLE POST LIFT

Model:SML-2500

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Summary of Contents for SML-2500

Page 1: ...SINGLE POST LIFT Model SML 2500...

Page 2: ...ES AND SPECIFICATIONS 1 II INSTALLATION REQUIREMENT 3 III STEPS OF INSTALLATION 4 EXPLOEDED VIEW 20 V TEST RUN 23 VI OPERATION INSTRUCTIONS 25 VII MAINTENANCE SCHEDULE 26 VIII TROUBLE SHOOTING 27 IX P...

Page 3: ...ylene sliders and bronze bush Single point safety release and dual safety design Super symmetric arms design with 3 stages front arms and 2 stages rear arms Stackable and screwed type rubber pad MODEL...

Page 4: ...2 Arm Swings View Fig 2...

Page 5: ...Bar Tape Measure 7 5mm English Spanner 12 Pliers Wrench set 10 13 14 12 Socket Head Wrench 4 5 6 17 19 24 30 Pliers B POWER SUPPLY The electrical source must be 2 2KW minimum The source cable size mus...

Page 6: ...nstallation Check and insure the installation location concrete layout space size etc is suitable for lift installation B Check the parts before assembly 1 Packaged lift and hydraulic power unit See F...

Page 7: ...the machine Take off the packing rack 3 Move aside the parts and check the parts according to the shipment parts list See Fig 5 6 4 Check the parts of the parts bag according to the parts bag list Se...

Page 8: ...nd state the main purpose is to save space See Fig 8 D Install column and lift platform 1 Lay the column flat to the ground See Fig 9 2 Connecting oil hose of cylinder See Fig 10 Fig 8 Fig 10 Pull ope...

Page 9: ...7 3 Fix column to the base plate See Fig 11 4 Fix lifting platform to carriage See Fig 12 Fig 11 8 7 7 Fi Fig 12 5 6 9 7 6 8 4 3...

Page 10: ...e See Fig 13 Note Tighten the oil hose fitting and power unit fitting to avoid oil leakage Pay attention to the direction of power unit fitting Fig 13 Tighter the screw with 19 wrench set after instal...

Page 11: ...9 24 26 25 18 19 91 90 90 91 F Install control box and limit switch See Fig 14 G Install plastic barrier See Fig 15 20 Fig 14 The plastic barrier pass through from here Clip support Fig 15...

Page 12: ...ectric switch installed on the photoelectric switch protection cover and tighten cup head bolt M4 24 with nut M4 Fig 16 then install the protection cover on the reinforcing plate by cup head bolt M6 8...

Page 13: ...trol box according to the different configurations of hydraulic power unit In general the electric current of thermal relay should equal or larger than that of motor The following table shows rated cu...

Page 14: ...ection and circuit diagram 3 1 Wire connection diagram in the control box See Fig 20 Fig 20 Using cross screwdriver to adjust rated current value of thermal relay Fig 19 This point shows the present r...

Page 15: ...res M1 M2 M3 to the terminals in control box respectively then connect the power supply push down the UP button Connect the wires M1 M2 interchange if the machine can not lift while the motor is runni...

Page 16: ...9 Push button UP Single 2 Fuse FU 3A 10 Push button Down Single 3 Circuit breaker QF1 25A 11 Lower alarm button K Double 4 Circuit breaker QF2 6A 12 Transform er TC 24V AC 5 AC contractor KM 24V AC 1...

Page 17: ...1 Power switch QS 25A AC 9 Push button UP Single 2 Fuse FU 3A 10 Push button Down Single 3 circuit breaker QF1 25A 11 Lower alarm button K Double 4 circuit breaker QF2 6A 12 Transforme r TC 24V AC 5 A...

Page 18: ...the spare wires after the installation of protection slot 2 Install protection slot tighten the screw 1 Tighten M6 40 screw lightly Wire of motor Wire of limited switch Oil hose of power unit Installa...

Page 19: ...wing the carriages down to the lowest position fix hex screw M8 16 with spring washer 8 and washer 8 separately see Fig 27 then tighten the screw See Fig 28 Hex screw M8 16 with spring washer 8 and wa...

Page 20: ...w with spring washer 12 and washer 12 Put the wheel assembly into the fixed square pipe Fig 30 insert the wheel assembly connecting board and fixed by elastic latch Fig 31 Finally wheel assembly pin g...

Page 21: ...tion of Hydraulic Power Unit s durability and keep the equipment running in the perfect condition please use Hydraulic Oil 46 N Using level to measure and adjust the column to be vertical Fig 33 Use l...

Page 22: ...Model SML 2500 Fig 34 3 1 4 58 64 59 60 61 62 65 63 38 39 40 41 42 43 44 45 46 47 48 49 50 37 57 64A 52 54 55 56 20A 23C 23B 23A 23 22 22A 21A 21 82 83 84 85 86 79 80 81 51A 77 78 76 75 73 73A 72 66 6...

Page 23: ...21 Control box exploded view Fig 35 Cylinder exploded view Fig 35 Fig 36...

Page 24: ...valve Hydraulic solenoid valve Check valve Throttle valve Electric Power Unit Illustration of hydraulic valve for hydraulic power unit a Electric power unit 220V 50HZ 1 phase See Fig 38 Fig 37 220V 5...

Page 25: ...er speed of the lift if needing Loosen the Fixing Nut of the Throttle Valve and then turn the Throttle Valve clockwise to decrease the lower speed or counterclockwise to increase the lower speed Do no...

Page 26: ...nchronously the safety device can lock and release synchronously And then test run the lift to the top completely If there are anything improper repeat the above adjustment NOTE It may be vibrated whe...

Page 27: ...8 Continue raise the vehicle to the desired height and make sure the vehicle is steady when the lift is rising then release the Up button 9 Press the button DOWN to low down the lift onto the safety l...

Page 28: ...l Rollers and Pins with 90wt Gear oil or equivalent Note All anchor bolts should take full torque If any of the bolts does not function for any reason DO NOT use the lift until the bolt has been repla...

Page 29: ...2 Repair or replace 3 Repair or replace 4 Repair or replace 5 Fill tank Lift does not stay up 1 Release valve out of work 2 Relief valve or check valve leakage 3 Cylinder or fittings leaks Repair or r...

Page 30: ...Head Bolt 4 20 420045 Washer 8 20 A 203054 Rubber Pad Assy 4 21 201060 O Ring 8 21 A 203024 Adjustment Tube 4 22 203042 Elastic Collar 8 22 A 203025 Adjustment Screw 4 23 203041 Elastic Collar 4 23 A...

Page 31: ...Chain 1 59 207007 Chain Pulley 1 60 207008 Chain Pulley Assy 1 61 420132 Bronze Bush For Chain Pulley 2 62 207006 Pin For Chain Pulley 1 63 217188 Slider Block 8 64 201010A Chain Connector 2 64A 20100...

Page 32: ...be 2 65 9 217078 Dust Ring 2 65 10 520058 O Ring 2 65 11 207030 Head Cap 2 65 12 201034 Bleeding Plug 2 65 13 207031 O Ring 2 65 14 207032 Cylinder Tube 2 Parts List for Control Cabinet 1 420069A Cove...

Page 33: ...otor Terminal Box 1 22 81400296 Nut 1 23 81400459 Throttle Valve Body 1 24 10209069 O Ring 1 25 81400266 Relief Valve 1 26 81400284 Inner Hex Iron Plug 1 27 81400420 Solenoid Valve Coil 1 28 81400423...

Page 34: ...O Ring 1 23 81400266 Relief Valve 1 24 81400284 Inner Hex Iron Plug 1 25 81400420 Solenoid Valve Coil 1 26 81400423 Electric Release Valve 1 27 81400267 Check Valve 1 28 81400375 Oil Suction Pipe 1 2...

Page 35: ...33 72110301 10 2017...

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