EAE EE-612E Installation, Operation, And Parts Manual Download

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Model

No.

‐

612E

Portable single post lift
Electrical Release
Lifting Capacity 2500KG

Installation, Operation

and Parts Manual

Please read this entire manual carefully and completely before installation or operation of the lift.

DATE: 30/06/2015

Summary of Contents for EE-612E

Page 1: ...able single post lift Electrical Release Lifting Capacity 2500KG Installation Operation and Parts Manual Please read this entire manual carefully and completely before installation or operation of the...

Page 2: ...against duplication and reproduction by copyright laws international agreements and other domestic legislation The reproduction or disclosure of instructions or an extract thereof is prohibited and of...

Page 3: ...DESCRIPTIONS 9 3 1 General descriptions 9 3 2 Construction of the lift 9 3 3 Dimensions 10 3 4 Safety devices descriptions 10 3 5 Technical data 11 INSTALLATION INSTRUCTIONS 11 4 1 Preparations befor...

Page 4: ...t the person chosen satisfies the requirements The user bears special responsibility if employees of the company are appointed as experts or qualified persons 1 2 1 Scope of checking Regular checking...

Page 5: ...ight within the lifting capacity 1 3 10 Always insure the safety locks are engaged before any attempt to work near or under the vehicle Never remove safety related components from the lift Do not use...

Page 6: ...learly depicted on the lift to ensure that the operator is aware of and avoid the dangers of using the lift in an incorrect manner The labels must be kept clean and they have to be replaced if detache...

Page 7: ...shing In the event of excessive vehicle weight incorrect mounting of the vehicle or on removing heavy object there is a risk of the vehicle falling off the lifting platform or tipping up Safety measur...

Page 8: ...rrow base heavy weight and large size of the packs make stacking difficult and potentially dangerous If stacking is unavoidable use all appropriate precautions never stack to more than 2 meters in hei...

Page 9: ...t and motor unit etc It is driven by an electro hydraulic system The gear pump delivers hydraulic oil to oil cylinders and pushes upwards its piston The piston drives the chain to raise the carriage a...

Page 10: ...lifting height stop rising at height of 1870 mm and assure the cylinder run within its max stroke 3 Lowering limit switch Assure the lifting platform stop lowering at safety height from the ground by...

Page 11: ...sufficient space at the ends of the lifting platform for driving vehicles on and off To stop vehicles colliding with the ceiling it is advisable to fit an overhead light barrier in low ceiling buildi...

Page 12: ...ility for this and will charge for any parts subsequently demanded by the buyer S N Name Spec Qty Note 1 Portable base frame 612E A1 1 a pack 2 Post 612E A2 1 a pack 3 Carriage 612E A3 1 4 Lifting pla...

Page 13: ...s should be firmly screwed up 4 2 3 Do not place any vehicle on the lift in the case of trial running 4 3 General Installation Steps Step 1 Remove the packaging take out the carton for accessories Ste...

Page 14: ...Installation Operation and Parts Manual EE 612E 14 Step 4 Fix the post onto to the base frame and the portable kit connector...

Page 15: ...Installation Operation and Parts Manual EE 612E 15 Step 5 Install the lifting platforms and lifting arms 1 Fix the lifting platform onto the carriage...

Page 16: ...Installation Operation and Parts Manual EE 612E 16 2 Connect lifting arms and the lifting platform...

Page 17: ...Installation Operation and Parts Manual EE 612E 17 Step 6 Fix electromagnets and safety hooks Step 7 Mount the power unit onto the post...

Page 18: ...8 Step 8 Connect oil hoses Connect the oil hose as per the following diagram Make sure the oil hose connector is clean before making the connection Step 9 Connect the electrical system 1 Mount the con...

Page 19: ...Installation Operation and Parts Manual EE 612E 19 2 Fix electromagnets 3 Fix limit switches...

Page 20: ...arts Manual EE 612E 20 4 Connect motor wires solenoid unloading valve wires and power supply cable 3 Connect quick connectors between electromagnets Step 10 Fix chain protection clothes electromagnet...

Page 21: ...ing 2 Check if all the connections are in good condition 4 4 Items to be checked after installation S N Check items YES NO 1 Rising speed 20mm s 2 Noise with rated load 75db 3 Grounding resistance not...

Page 22: ...all not lift or lower an automobile if its center of gravity is not positioned midway of the runways Otherwise we as well as our dealers will not bear any responsibility for any consequence resulted t...

Page 23: ...a bit clearance from the ground and check again its stability 6 Raise the vehicle to the desired height check it is safe or not press the Safety Lock button on the control panel to have the safety lo...

Page 24: ...ust it The gear pump is damaged Replace it Oil level is too low Add oil The oil hose became loose or dropped off Tighten it The cushion valve became loose or jammed Clean or adjusts it Carriages go do...

Page 25: ...ns of chain and steel cable and check the power unit Check whether expansion bolts are firmly screwed Check if arm lock works well or not 6 2 Weekly checking items Check the flexibility of moving part...

Page 26: ...26 ANNEX Annex1 Hydraulic schemes and parts list 1 Drive oil cylinder 3 Solenoid unloading valve 4 Throttle valve 5 Motor 6 Coupling 7 Gear pump 8 Single way valve 9 Over flow valve 10 Anti surge valv...

Page 27: ...nector at both ends 1 3 615022014 612 right angle connector 612E A8 1 4 615022013 Long oil hose 2050mm 612E A12 1 5 615015003 612 composite connector 612E A14 1 6 615022012B 612 oil cylinder 612E A6 B...

Page 28: ...Installation Operation and Parts Manual EE 612E 28...

Page 29: ...e TC VF 1 7 207103019 composite seal ring M14 1 8 330301001 cushion valve HZYF C1 1 9 202109064 Oil tank installation screw M6 30 1 10 330201005B gear pump CBK F220 CBK 2 1F 1 11 310101003 straight co...

Page 30: ...Installation Operation and Parts Manual EE 612E 30 Annex2 Wiring schemes and parts list Single phase...

Page 31: ...Installation Operation and Parts Manual EE 612E 31 Three phase...

Page 32: ...Installation Operation and Parts Manual EE 612E 32...

Page 33: ...Installation Operation and Parts Manual EE 612E 33...

Page 34: ...Installation Operation and Parts Manual EE 612E 34...

Page 35: ...LY2NJ 1 KT 320602001 time relay ST6P 2AC24V Delay 5S 1 320602006 time relay holder PYF 08A E 1 320602007 time relay feet fixer 2 C1 320701002 connector L6 2 2A 4 C2 320701003 connector L6 2 2Y 4 QF 3...

Page 36: ...ist POS Code Name Specification Qty 1 614022022B Portable base frame 612E A1 B1 1 2 420220060 Nylon wheel 612E A1 B3 C1 2 3 205202003 Bearing GB T276 1994 6205 2Z 4 4 410222471 Wheel spacer 612E A1 B4...

Page 37: ...and Parts Manual EE 612E 37 POS Code Name Specification Qty 7 410222533 Top connection plate 612E A2 B3 1 8 204201006 Spring washer M12 13 9 204101007 Flat washer M12 13 10 202109085 Hex socket cylind...

Page 38: ...2 21 330310002B Tractive electromagnet MQZ2 10 DC24V 25VA 2 22 202109022 Hex socket cylinder head screw M6 25 M6 25 2 23 203101004 Hex nut M6 12 24 410222583B Cover 612E A2 B4 2 25 202101027 Cross soc...

Page 39: ...50911 Semi gear 6255E A4 B4 2 47 204301013 Circle M38 2 48 614022019C Basic Arm left 612E A4 B4 C01 1 48 614022024C Basic Arm right 612E A4 B4 C01 1 49 614022021B First stage of the rear lifting arm 6...

Page 40: ...1 POS Code Name Specification Qty 65 202109017 Hex socket cylinder head screw M6 8 M6 8 2 66 410130081 Retaining plate 6255E A7 B6 1 67 204301009 Circlip D25 D25 2 68 410010101 Chain wheel shaft 6254E...

Page 41: ...254E A1 B5 2 83 203101004 Hex nut M6 M6 4 84 624001042B Short oil hose 8steel fabricated rubber hose L 400mm with single bending connector at both ends 1 85 615022013 Long oil hose 612E A12 1 86 20210...

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