Norac UC4 Plus Rogator 64 Series Installation Manual Download

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John Deere 4700, 4710, 4720
Installation Manual

Spray Height Control System

Improving the competitiveness of Industry and Agriculture

through Precision Measurement

Summary of Contents for UC4 Plus Rogator 64 Series

Page 1: ...John Deere 4700 4710 4720 Installation Manual Spray Height Control System Improving the competitiveness of Industry and Agriculture through Precision Measurement ...

Page 2: ...ms International Inc reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously Every effort has been made to ensure the accuracy of the information contained in this manual The technical information in this manual was reviewed at the time of approval for publication ...

Page 3: ...HYDRAULIC INSTALLATION 19 4 6 1 Valve Assembly 19 4 6 2 Valve Mounting 20 4 6 3 Hydraulic Plumbing 21 4 7 ELECTRICAL INSTALLATION 26 4 8 COMPLETING THE INSTALLATION 31 5 ELECTRICAL REFERENCE CABLE DRAWINGS 32 5 1 ITEM C01 44662B 40 CABLE SENSOR TRUNK 32 5 2 ITEM C02 44668 CABLE SENSOR BRANCH 32 5 3 ITEM C02B 44664 CABLE UC4 CAN NODE DUAL 33 5 4 ITEM C03 44656D CABLE VALVE VARIABLE RATE DT 34 5 5 I...

Page 4: ...the system can provide protection from sprayer boom damage improve sprayer efficiency and ensure chemicals are applied correctly Please take the time to read this manual completely before attempting to install the system A thorough understanding of this manual will ensure that you receive the maximum benefit from the system YOUR INPUT CAN HELP MAKE US BETTER If you find issues or have suggestions ...

Page 5: ...r NORAC cannot guarantee all parts fit as intended due to the variations of the sprayer by the manufacturer Please read this manual in its entirety before attempting installation ATTENTION When installing the UC4 Spray Height Control system please be aware that at a point in the installation your sprayer booms will be inoperative until the installation is complete Any installation procedure requir...

Page 6: ... UC4 SENSOR BRANCH 1 AMP RECEPT 3 AMP PLUG BC 1 C02B 44664 CABLE UC4 CAN NODE DUAL 1 C03 44656D CABLE VALVE VARIABLE RATE DT 1 C04 44651 CABLE VALVE EXTENSION 1 C10 44650 14 CABLE POWER UC4 BOOM CONTROL JOHN DEERE 1 C12 44658 01 CABLE UC4 VALVE BC JD 1 E01 4461BC UC4 PLUS BOOM CONTROL PANEL 1 E02 44631 UC4 ULTRASOUND SENSOR 3 E03 45000 UC4 PLUS ROLL SENSOR W TEMPERATURE PROBE VER 2 1 E04 45001 UC4...

Page 7: ... ADAPTER 4MOR 6FORX 1 F05 44917 MALE ADAPTER 6MB 6MOR MACHINED ORB 4 F06 104693 MALE ADAPTER 4MOR 4MB 1 F07 44916 MALE ADAPTER 6MB 4MOR MACHINED ORB 4 F08 44928 ORIFICE INSERT 047 IN ONE WAY 4 F09 103381 PLUG 4MBP 4 F15 105500 SETSCREW 1 4X3 8 1 6 M B 6 M OR X 90 SIZE IN 1 16TH S GENDER MALE OR FEMALE 90 ANGLE SWIVEL TYPE GENDER SIZE TYPE B ORB J JIC OR FLAT FACE P PIPE Fitting Name Example ...

Page 8: ... TOWER KEYED A F 1 M16 104302 44651 C04 6 WAY SHROUD 1 The use of dielectric grease is not recommended on any NORAC electrical connections To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti seize grease to all threaded parts upon installation Permatex Anti seize lubricant is preferred but other similar anti seize products may be used ...

Page 9: ...7 The parts that come with your UC4 System are shown below in their general installation configuration Figure 2 UC4 Spray Height Control system Components ...

Page 10: ...8 Figure 3 Hydraulic Plumbing Schematic ...

Page 11: ...ield working RPM on the throttle and mark this value in Table 5 You will need a stopwatch or a watch that displays seconds for the next step 3 Raise the LEFT boom from its extreme LOW position to the very TOP of its travel Record the time this takes in Table 5 Trial 1 for Left UP 4 Lower the LEFT boom from its extreme HIGH position to the BOTTOM of its travel Record this time in Table 5 Trial 1 fo...

Page 12: ...2 Sec Trial 3 Sec Avg Time Sec Left UP Left DOWN Right UP Right Down Main UP Main DOWN Roll CW Roll CCW Table 6 Boom Test Record WITH UC4 Spray Height Control system Working RPM Boom Trial 1 Sec Trial 2 Sec Trial 3 Sec Avg Time Sec Left UP Left DOWN Right UP Right Down Main UP Main DOWN Roll CW Roll CCW ...

Page 13: ...ak away For optimal boom tip protection it is recommended that the sensor be mounted within approximately two feet 60cm of the boom tip Please refer to the UC4 system warranty at the end of the UC4 Sprayer Boom Control Operator s Manual M01 for implications 2 Mount the NORAC UC4 ultrasonic sensors E02 into the sensor brackets The sensors should be oriented forward ahead of the boom When installing...

Page 14: ...re the bracket is mounted tight against the bottom of the boom minimizing the distance between the boom structure and the angled flange Figure 7 Bracket Mounting Guidelines General Mounting Rules for UC4 Ultrasonic Sensors a In its lowest position the sensor must be 9 inches 23 cm or more from the ground b Ensure that there are no obstructions within a 12 inch diameter circle projected directly be...

Page 15: ...13 Apply a light coating of the supplied Permatex Anti seize grease to all threaded parts upon installation Figure 9 Sensor Serial Number Installation Location ...

Page 16: ...re 10 Main Lift Sensor Bracket Mounting The General Mounting Rules for Low Profile Brackets and the General Mounting Rules for UC4 Ultrasonic Sensors from the previous section must be followed 2 Mount the sensor into the bracket Figure 11 Main Lift Sensor Bracket Mounting Position Top View Figure 12 Main Lift Sensor Bracket Mounting Position Side View ...

Page 17: ...delines and refer to Figure 14 a The smaller the distance between A and B in Figure 14 the better the performance will be Distance A cannot be more than 12 b The roll sensors must not be mounted below the pivot point c Ensure the roll sensors are sitting relatively level when the sprayer chassis and boom are level d Both roll sensors must be mounted with the circular AMP connector facing towards t...

Page 18: ...yer Orientation Figure 16 Common Roll Sensor Mounting on a JD as viewed from rear of sprayer Figure 17 Boom and Chassis Roll Sensors Correctly Mounted The boom frame roll sensor does not have a temperature probe Boom Roll Sensor Chassis Roll Sensor E04 E03 ...

Page 19: ...towards the Right Hand Wing when looking from the rear of the sprayer e Securely cable tie the connector to the frame 4 5 2 Chassis Roll Sensor Mounting The chassis roll sensor must be mounted to a non rotating part of the boom To mount the chassis roll sensor follow the following guidelines and refer to Figure 16 and Figure 17 a Make sure you are mounting the roll sensor that does have a temperat...

Page 20: ...ay be used to optimize the mounting criteria as explained at the beginning of Section 4 5 Figure 18 Inverted Roll Sensor Mounting may be Applicable for Optimal Performance 4 5 4 Temperature Probe Fasten the temperature probe E03 to the UC4 valve block using the included 3 8x1 2 bolt as illustrated in Figure 19 Figure 19 UC4 Valve Block with Temperature Probe Installed ...

Page 21: ...nd tighten to 11 ft lbs Figure 20 NORAC Valve Block 4 Install two orifices F08 into the B ports with the notch facing outward as shown in Figure 21 5 Install the remaining orifices F08 into the A ports with the notch facing inward as shown in Figure 21 6 Install the 6MB 4MOR fittings F07 into the A and B ports and tighten to 18 ft lbs Figure 21 Valve Block Assembly If the Roll Control Option is al...

Page 22: ...ing bracket on the other side of the tube and tighten with the spring washers and the Hex nuts 5 Cut excess off of the rods if necessary If using bolts the bolts should thread into the valve block at least 3 8 The valve mounting holes are drilled and tapped 3 8 NC 1 deep The rule of thumb for bolt length is 1 1 2 longer than the tube size The recommended location for the valve is on the angled cro...

Page 23: ...lock with the 6FORXR 6MORT fittings F03 The elbow fittings currently on the JD valve block must be replaced by the 6MB 6MOR fitting F05 4 The existing hoses that run to the boom tilt cylinders should be disconnected from the sprayer valve block and reconnected to the NORAC valve block 5 The raise lines must be connected to the B ports of the NORAC valve block The ports on the sprayer block must th...

Page 24: ...There are multiple versions of JD load sense blocks on sprayers Choose the picture that most closely resembles your sprayer valve block and tee in accordingly On some installs the Load sense hose H06 may be too long and the excess hose must be coiled and secured where it will not interfere with other components Figure 25 Looking towards the rear of the sprayer on a JD4700 JD4710 Rear of Sprayer F0...

Page 25: ...23 Figure 26 Load Sense Plumbing on some JD4710 Rear of Sprayer Front view of block H06 F03 ...

Page 26: ...24 Figure 27 Load Sense Line Connection to John Deere Combination Valve Block H06 F03 Rear of Sprayer ...

Page 27: ...25 Figure 28 2003 Load Sense Line Connection H06 F03 ...

Page 28: ...o facilitate the control panel mounting If desired a mounting bracket part A53255 can be purchased from your local John Deere dealer to allow the UC4 control panel to be mounted to the existing John Deere terminal mount Another option is to purchase an adapter for the flexible panel mount that has a 3 8 NC threaded stud on the end to bolt through the existing JD mount You can find these at your lo...

Page 29: ...n cable C04 Figure 31 C04 comes with one connector M16 unassembled to allow the cable to be run through a hole in the floor under the steering column To assemble this connector M16 refer to the drawing in Section 5 5 The pins require a special tool to remove them if you make an error The cables may also be routed through the rear window of the cab 6 Route the free ends of C01 and C04 to the rear o...

Page 30: ...rallel linkage An improper ground can cause UC4 Spray Height Control system malfunctions 10 Insert the connectors labeled Main Up and Main Down on C12 into the main lift connectors on the John Deere solenoids Figure 34 11 Insert the other connectors on C12 into the tilt connectors on the John Deere solenoids according to the labels on the wires Figure 34 There is one set of different connectors M1...

Page 31: ...Some older model John Deere sprayers 4700 and 4710 may have a different style boom valve block that has different connector arrangements The NORAC interface cable C12 44658 01 will require modification See Appendix A for modification procedure Rear of Sprayer Front of Sprayer ...

Page 32: ...ection 4 5 Follow existing cables and or hydraulic lines 16 Connect the sensor branch cable C02 to the 4 pin AMP plug on C02B Figure 36 17 Route C02 to the wing and main sensors and connect to the sensors Follow existing cables and or hydraulic lines along the boom Route the main lift cable through the main lift mounting bracket tube to provide additional cable protection 18 Cable tie the installe...

Page 33: ...lectrical portions of this manual to check for proper installation If you still have trouble contact NORAC for assistance 3 Turn on the power for the UC4 Control Panel using the switch on the side of its chassis 4 Repeat the Boom Speed Test as described in Section 4 2 Boom Speed Test with the NORAC UC4 Spray Height Control system installed Record the results for comparison in Table 6 5 The procedu...

Page 34: ...32 5ELECTRICAL REFERENCE CABLE DRAWINGS 5 1 ITEM C01 44662B 40 CABLE SENSOR TRUNK 5 2 ITEM C02 44668 CABLE SENSOR BRANCH ...

Page 35: ...33 5 3 ITEM C02B 44664 CABLE UC4 CAN NODE DUAL ...

Page 36: ...34 5 4 ITEM C03 44656D CABLE VALVE VARIABLE RATE DT ...

Page 37: ...35 5 5 ITEM C04 44651 CABLE VALVE EXTENSION ...

Page 38: ...36 5 6 ITEM C10 44650 14 CABLE UC4 POWER BOOM CONTROL JOHN DEERE ...

Page 39: ...37 5 7 ITEM C12 44658 01 CABLE UC4 VALVE BC JD ...

Page 40: ...e the black wire that goes across the connection in the A position of the 4 pin square tee with the red wire Right Up in the C position S4C T4C Insert the green wire Left Up from step 3 into the A position of the 4 pin shroud S4C Seal the A position on the 4 pin tower T4C with the cavity plug removed in step 3 5 Locate and remove the brown wire Left Down from the A position of the 6 pin flat shrou...

Page 41: ...39 Figure 37 Cable C12 44658 01 BEFORE Modification ...

Page 42: ...40 Figure 38 Cable C12 44658 01 AFTER Modification ...

Page 43: ...41 Figure 39 Early Model John Deere Boom Valve Block top view with Connectors Labelled Valve may be different than illustrated ...

Page 44: ...S 3702 Kinnear Place Saskatoon SK S7P 0A6 United States NORAC Inc CALL TOLL FREE 1 866 306 6722 952 224 4142 SHIPPING ADDRESS 6667 West Old Shakopee Road Suite 111 Bloomington MN 55438 Europe NORAC Europe sarl 33 0 4 26 47 04 42 SHIPPING ADDRESS Rue de l hermitage 01090 Guereins France www norac ca ...

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