background image

RHT5758-CC Hand Crimp Tool  

Doc No.  64001-1000 

Release Date: 12-11-02

 

UNCONTROLLED COPY

 

Page 1 of 6 

Revision: B 

Revision Date: 09-02-03 

 

 

Hand Crimp Tool

 

Operating Instruction Sheet  

And Specifications 

Part No. 64001-1000 

Eng. No. RHT 5758-CC 

(Replaces 19285-0038) 

 

FEATURES 

 

§ 

A full cycle ratcheting hand tool ensures complete crimps 

§ 

Long handles for comfortable crimping with reduced crimping force 

§ 

A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position 

 

§ 

Single color-coded crimp pocket eliminates the possibility of using the wrong pocket

 

 

SCOPE 

 

InsulKrimp

 Fully Insulated Quick Disconnect and, Perma-Seal

 Fully Insulated Quick Disconnect Conductor Crimp only 14–16 AWG. 

 

Testing 

Mechanical 

The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections.  The following charts 
show the UL specifications for various wire sizes.  The tensile strength is shown in pounds and indicates the minimum acceptable 
force to break or separate the terminal from the conductor. 

 
 
 
 

 

*UL – 310 – Quick Disconnects 

 

The following is a partial list of the product part numbers and their specifications that this tool is designed to run.  We will be adding 
to this list and an up to date copy is available on www.molex.com. 
 

Wire Size: 14 – 16 AWG      2.00 – 1.30 mm² 

Wire Strip Length 

Insul. Dia. Max. 

Terminal 

No. 

Terminal 

Eng No. (REF) 

In         mm 

In      mm 

19003-0040 

BB-2206 

0.25 

6.35 

0.16 

4.064 

19003-0044 

BB-2206VB 

0.25 

6.35 

0.16 

4.064 

19003-0047 

BB-2206X 

0.25 

6.35 

0.26 

6.604 

19003-0050 

BB-2207 

0.25 

6.35 

0.26 

6.604 

19003-0053 

BB-2207X 

0.25 

6.35 

0.26 

6.604 

19003-0056 

BB-2208 

0.25 

6.35 

0.16 

4.064 

Wire Size: 14 – 16 AWG      2.00 – 1.30 mm² 

Wire Strip Length 

Insul. Dia. Max. 

Terminal 

Terminal 

In         mm 

In      mm 

19003-0059 

BB-2208X 

0.25 

6.35 

0.26 

6.604 

19003-0062 

BB-2215 

0.25 

6.35 

0.16 

4.064 

19003-0063 

BB-2216 

0.25 

6.35 

0.16 

4.064 

19023-0056 

190230056 

  

0.16 

4.064 

19164-0047 

SBB-2141 

0.20 

5.16 

0.24 

6.096 

 

 

OPERATION 

Open the tool by first closing the jaws sufficiently for the ratchet mechanism to release. 

Wire Size (AWG) 

*UL - 310 

16 

30 

14 

50 

Summary of Contents for 64001-1000

Page 1: ... is shown in pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor UL 310 Quick Disconnects The following is a partial list of the product part numbers and their specifications that this tool is designed to run We will be adding to this list and an up to date copy is available on www molex com Wire Size 14 16 AWG 2 00 1 30 mm Wire Strip Length Insul...

Page 2: ... top of the locator and the other is stored on the bottom of the locator 2 Push the terminal onto the tab locator all the way to the stop in the color coded nest The barrel of the terminal should be up See Figure 1 3 Partially close the tool to hold the terminal in place See Figure 2 4 Insert the properly stripped wire into the terminal barrel See Figure 2 and 3 Cycle the tool 5 Remove the crimp a...

Page 3: ...bjects from becoming lodged in the crimping dies and store the tool in a clean dry area Miscrimps or Jams Should this tool ever become stuck or jammed in a partially closed position Do Not force the handles open or closed The tool will open easily by pressing the ratchet release lever See Figure 5 How To Adjust Tool Preload See Figure 5 Over the life of the tool it may be necessary to adjust tool ...

Page 4: ...es only This tool is made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a period of 30 days Should such a defect occur we will repair or exchange the tool free of charge This repair or exchange will not be applicable to altered misused or damaged tools This tool is designed for hand use only Any clamping fixt...

Page 5: ...E Rings 1 2 63810 0000 Handle 1 3 64001 0275 Locator Assembly 1 4 64001 1070 Tooling Kit 1 Tooling Kit Only 5 64001 1001 Conductor Punch 1 6 64001 1002 Conductor Anvil 1 7 64001 1012 Insert Punch 1 8 64001 1011 Insert Anvil 1 9 N A 4 mm Dia by 5 0 mm Lg Roll Pins 2 Figure 6 M4 X 30LG PAN HEAD SCREW FOR SPRING ACCESS SWING OPEN COVER 6 SCREW AND PLASTIC COVER FOR HANDTOOL PRELOAD ADJUSTMENT RATCHET...

Page 6: ...he Tips ______________ Actual _____________ Pin Gauge of Conductor Nest Nests or Slug height if the nest is the F Crimp style Range Conductor Nest 1 ____________ Actual ______________ Range Conductor Nest 2 ____________ Actual ______________ Range Conductor Nest 3 ____________ Actual ______________ Technician ______________ Date of Calibration ______________ Calibration should be done every 5 000 ...

Reviews: