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Set Up Instructions for MTA-100 (19248-0072)

Applicator in a Molex 3BF (11-15-0000) Press

INDUSTRIAL

DIVISION

Tampa Bay

Operations

SET UP INSTRUCTION FOR MTA-100 (19248-0072) APPLICATOR

IN A MOLEX BENCHMASTER 3BF (11-15-0000) PRESS

CAUTION:  POWER MUST BE OFF (DISCONNECT AT SOURCE)

1.

Adjust press ram to 5-1/2" clearance when crank is at bottom dead center.

2.

Turn crank till ram is at top dead center, then slide the MTA-100 (19248-
0072) applicator (as received) into place, lining up the shank with the hole in
the bottom of the ram.

3.

Turn crank to bottom dead center position (shank will have entered hole in
ram and a clearance will be noticed between the bottom of ram and top side
of upper die plate.)

4.

Square up the MTA-100 (19248-0072) with the press frame. Check for any
interference of the guard with press members. Then insert the clamp bar in
place under the press frame and snug down the lower die plate with the screw
and washers provided.

5.

Loosen rear mounting nuts on the guard, then pivot guard forward.

6.

Adjust ram down till its bottom face engages the to surface of the upper die
plate, then tighten the keeper bar on the die shank, also tighten the lower
clamp bar screw. Check again for the crank to be at bottom dead center.

7.

Remove the set up spacer block. Crank press over to top dead center and
install the crimp tooling.

 (CAUTION: Make sure the tooling is square  and

securely seated in their respective upper and lower nests.)

8.

Crank press thru its complete cycle 3 or 4 times, making sure there is no
binding or interference of the tooling or press with the die hardware. Also
notice that the sprocket wheel that's behind the crimp tooling indexes one
tooth each cycle.

Summary of Contents for MTA-100

Page 1: ... the press frame Check for any interference of the guard with press members Then insert the clamp bar in place under the press frame and snug down the lower die plate with the screw and washers provided 5 Loosen rear mounting nuts on the guard then pivot guard forward 6 Adjust ram down till its bottom face engages the to surface of the upper die plate then tighten the keeper bar on the die shank a...

Page 2: ... will have to pivot the top tape retainer guide out of the way first To do this press the rectangular red button and lift the extending arm of the tape retainer Having the tape holes engaged in the sprocket wheel bring the tape retainer guide back down until the red rectangular button snaps out and holds the retainer in place 11 Pivot the lexan guard back up into place and secure the retaining nut...

Page 3: ...ition If the dies touch before index line reaches the 6 00 position the press shut height requires adjustment This can be achieved as follows Loosen the ball screw jaw nut and clamp set screw Raise or lower ram by rotating ball screw until desired shut height is achieved The electrical crimping dies marked E1 and E2 should touch or butt when the ram is in its lowest position In addition at that po...

Page 4: ...e flat of the horizontal index tooth to the right or at the 3 00 position This adjustment can be made by loosening the two socket head screws at the top rear surface of the MTA 100 19248 0072 Make the adjustment which is necessary due to press variations then re tighten the two set screws securely Please note the sketch below for further clarification If reaching the two socket head set screws is ...

Page 5: ...the ball screw jam nut and clamp set screw Raise or lower ram by rotating ball screw until desired shut height is achieved The electrical crimping dies marked E1 and E2 should touch or butt when the ram is in its lowest position In addition at that point the ram should be set so there is slight resistance when rotating the crank shaft with the wrench Tighten clamp screws and jam nut when this is a...

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