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OWNER’S MANUAL

OM-628

174 791H

July 2004

And Non-CE Models

Coolmate

 3

1.

Specifications

Recirculating Coolant System For Water-Cooled GTAW Torches And GMAW Guns

Use With Guns/Torches Rated Up To 600 Amperes

IP Rating: 23

3 gal (11.4 L) Coolant Tank Capacity; 
Maximum Cooling Capacity: 14,000 BTU/hr At 1.25 qt/min (1.2 L/min)

Dimensions: 23 in (584 mm) Long, 12 in (305 mm) Wide, 13-1/4 in (337 mm) High
Weight: 39 lb (18 kg)

ST-801 189-A

Dimensions: 23 in (584 mm) Long, 12 in (305 mm) Wide, 13-1/4 in (337 mm) High
Weight: 39 lb (18 kg)

ST-801 189-A

115 Volt Models Use 5.9 Amperes, 50/60 Hertz, Single-Phase Input Power
230 Volt Models Use 3 Amperes, 50/60 Hertz, Single-Phase Input Power

2.

Safety Symbol Definitions

Means Warning! Watch Out! There are possible hazards
with this procedure! The possible hazards are shown in
the adjoining symbols.
Symbole graphique d’avertissement! Attention! Cette pro-
cédure comporte des risques possibles! Les dangers
éventuels sont représentés par les symboles graphiques
joints.

Have only trained and qualified persons install, operate,
or service this unit. Call your distributor if you do not un-
derstand the directions. For WELDING SAFETY and
EMF information, read wire feeder and welding power
source manuals.
L’installation, l’exploitation et l’entretien de cet appareil
doivent être confiés uniquement à des personnes
qualifiées et convenablement formées. S’adresser à un
distributeur si l’on ne comprend pas les directives. Pour
des renseignements ayant trait à la SÉCURITÉ lors du
soudage et aux champs électromagnétiques, consulter
les manuels traitant les dévidoirs et les sources de
courant pour le soudage.

Beware of electric shock from wiring.
Attention! Risque d’électrocution due au contact avec des
fils.

Beware of moving parts.
Attention! Pièces en mouvement.

Wear safety glasses with side shields.
Porter des lunettes de sécurité avec protections
latérales.

Recycle or dispose of used coolant in an environmentally
safe way.
Recycler ou éliminer tout liquide de refroidissement usé
conformément aux méthodes prescrites pour assurer la
protection de l’environnement.

Содержание COOLMATE 3

Страница 1: ... représentés par les symboles graphiques joints Have only trained and qualified persons install operate or service this unit Call your distributor if you do not un derstand the directions For WELDING SAFETY and EMF information read wire feeder and welding power source manuals L installation l exploitation et l entretien de cet appareil doivent être confiés uniquement à des personnes qualifiées et ...

Страница 2: ...n 8 Recycle or dispose of used coolant in an environmentally safe way 9 Do not remove or paint over cover the label 4 96 S 178 910 043 810 HF 043 809 AL 100 h std 2 1 3 6 4 7 5 1 Warning Watch Out There are possible hazards as shown by the symbols 2 Disconnect input plug or power before working on machine 3 Wear safety glasses with side shields 4 Plugged filter or hoses cause overheating and damag...

Страница 3: ...nd Definitions Some symbols are found only on CE products NOTE A Amperes AlternatingCurrent Voltage Input Circulating Unit With Coolant Pump V Volts Water Coolant In put Water Coolant Output Line Connection Protective Earth Ground IP Degree Of Protection I1 Primary Current Hz Hertz On Off U1 Primary Voltage Single Phase ...

Страница 4: ...istilled Or Deionized Water OK Above 32 F 0 C Low Conductivity Coolant No 043 810 Or Aluminum Protecting Coolant No 043 809 Distilled Or Deionized Water OK Above 32 F 0 C Tools Needed 5 8 in 1 2 3 4 5 GTAW Or Where HF Is Used GMAW Or Where HF Is Not Used Application HF High Frequency Current Coolants 043 810 and 043 809 protect to 37 F 38 C and resist algae growth Coolant Aluminum Protecting Coola...

Страница 5: ...ver lift eye To prevent overheating make sure cooling unit is positioned so airflow is not restricted Y If welding power source has a water valve do not connect hoses to water valve Con nect hoses as shown Operation Turn power switch On Flow indica tor spins to indicate that at least 0 53 qt min 0 5 L min of coolant is flowing GTAW Connections GMAW Connections 1 ...

Страница 6: ...Months Oil Motor Change Coolant If Using 043 809 or 043 810 Coolant 3 8 in Tools Needed 9 Coolant Maintenance And Oiling Motor ST 801 195 B Ref ST 801 194 1 Coolant Filter Unscrew housing to clean filter Changingcoolant Drain coolant by tipping unit forward Fill with clean water and run for 10 minutes Drain and refill 2 Motor Remove plugs and put about 15 drops of SAE 20 motor oil into each oil po...

Страница 7: ...d Unit starts running when motor has cooled Have Factory Authorized Service Agent check Power switch S1 and motor Mot Decreased or no coolant flow Add coolant Check for clogged hoses or coolant filter Clean filter or clean replace hoses if necessary Disconnect pump and check for sheared coupling Replace coupling if necessary SA 135 796 D Figure 10 1 Circuit Diagram For 115 And 230 Volt Figure 10 2...

Страница 8: ...25rpm 230V model 1 9 MOT 173 263 MOTOR 1 4hp 115VAC 50 60Hz 1425 1725rpm 115V model 1 10 166 570 BLADE fan 9 000 5wg 38deg 500 bore cw setscrew included 1 1 11 174 044 TUBING PVC 375 x 625 OD X 18 000 2 2 12 094 263 CLAMP 1 ear type nom dim 718 x 276 wide 10 10 13 192 454 PANEL rear 1 1 14 139 042 BUSHING strain relief 270 480 id x 804 mtg hol 1 1 15 PLG1 192 458 CABLE power 11FT 16ga 3c 230V mode...

Страница 9: ...ing of 1 1 26 186 004 HOUSING flow indicator 1 1 27 215 270 PADDLE flow indicator 1 1 28 166 566 O RING 1 301 ID x 070CS 1 1 29 186 005 LENS flow indicator 1 1 30 S1 177 396 SWITCH rocker DPST 15A 250VAC 1 1 31 177 399 PANEL front 1 1 32 NAMEPLATE order by model and serial number 1 1 33 166 571 FITTING coolant barbed 3 8tbg 5 8 18 female 2 2 When ordering a component originally displaying a precau...

Страница 10: ... 23 EEC Machinery Directives 98 37 EEC 91 368 EEC 92 31 EEC 133 04 93 68 EEC Standards Electromagnetic compatibility EMC Product standard for arc welding equipment EN50199 August 1995 Safety Requirements for Arc Welding Equipment part 1 EN 60974 1 1989 Arc Welding Equipment Part 1 Welding Power Sources IEC 974 1 April 1995 Draft revision Degrees of Protection provided by Enclosures IP code IEC 529...

Страница 11: ...Notes ...

Страница 12: ...Notes ...

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