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Single Cylinder Ringed Four Cycle Engine

M A G N U M   X L   1 . 2 0 R F S

The Magnum XL 1.20RFS is a single cylinder, overhead valve four stroke
engine incorporating ringed piston technology for long life and a dual needle
carburetor for precise adjustments.  A polished aluminum muffler is in-
cluded to keep the noise to a minimum without sacrificing power.  The
engine was designed by expert engineers and built by master craftsmen
using only the highest quality materials and CNC machinery.  These quali-
ties provide the long life and dependability you have come to expect from
an engine of this caliber.

INTRODUCTION

BECOMING FAMILIAR WITH THE MAGNUM

XL 1.20RFS

Before attempting to operate your new engine, please read through this
instruction sheet in it’s entirety.  This will help you familiarize yourself
with the features and operation of your new engine.  Use the photos below
to identify the major component parts of your new engine.

SPECIFICATIONS

Displacement.............................................19.6cc (1.22cu.in.)
Bore............................................................................30.4mm
Stroke..........................................................................27.5mm
Practical R.P.M.................................................2,000 - 11,000
Weight (w/Muffler)....................................................31.08oz.
Crankshaft Thread Size...............................................5/16-24

WARNING!

Magnum model engines will consistently give you dependable performance
and reliability and will be a source of satisfaction and pleasure if you fol-
low these instructions as to the engine’s proper and safe use.  Do not let
pleasure turn into injury and/or tragedy!  You alone are responsible for the
safe operation of your engine, so act sensibly and with care at all times.
This Magnum model engine is not a toy.  It is a precision built machine
whose power is capable of causing serious injury to yourself and others if
abused, misused or if you fail to observe proper safety precautions while
using it.

N

Keep spectators, especially small children, at least 20 feet away from

the engine while it is running.

N

Mount the engine securely in the airplane or on a suitable engine test

stand to run the engine.  Follow the mounting instructions in your kits
instruction manual or on the plans for individual mounting recommenda-
tions.  Do not clamp the engine in a vise to test run it.

N

Use the recommended size propeller and follow the proper procedure

for mounting the propeller.  Use the correct size wrench to tighten the
propeller nuts.  Do not use pliers.

N

Inspect the spinner, propeller and propeller nuts on a regular basis,

looking for any signs of nicks, cracks or loosening.

N

To stop the engine, adjust the throttle linkage to completely close the

throttle barrel and therefore cut off the air supply.  You can also pinch the
fuel line to stop the engine, but only if it is accessible.  Do not throw
anything into the spinning propeller or attempt  to use your hands to stop
the engine.

N

Stand behind the engine when it is running to make any adjustments

to the mixture controls.  Do not reach over or around the propeller.  Do not
lean towards the engine.  Do not wear loose clothing or allow anything to
be drawn into the spinning propeller when the engine is running.

N

If you need to carry your model while the engine is running, be con-

scious of the spinning propeller.  Keep the airplane pointed away from you
and others.

N

Do not use tight fitting cowls or oversized spinners as these can im-

pede airflow over the engine and result in overheating and damage to the
engine.

INSTALLATION

q

Engine Orientation

The Magnum XL 1.20RFS can be orientated in any position on the fire-
wall.  Keep in mind that when the engine is mounted inverted, carburetor
adjustments will need to made differently and the fuel tank may need to be
lowered.  (See tank size and orientation to carburetor on next page).

Rocker

Cover

Cylinder

Head

Thrust

Washer

Prop
Nuts

Prop

Washer

Crankcase

Exhaust

Pipe

Pressure

Nipple

Muffler

Intake Pipe

Carburetor

Choke

Assembly

Detent Spring

High Speed

Needle Valve

Fuel Nipple

Idle Stop

Screw

Throttle

Arm

Low

Speed

Needle

Valve

Crankcase

Breather

Return

Tube

Summary of Contents for XL 1.20RFS

Page 1: ...ly in the airplane or on a suitable engine test stand to run the engine Follow the mounting instructions in your kits instruction manual or on the plans for individual mounting recommenda tions Do not clamp the engine in a vise to test run it N Use the recommended size propeller and follow the proper procedure for mounting the propeller Use the correct size wrench to tighten the propeller nuts Do ...

Page 2: ...application The size of the fuel tank used should be 12oz 16oz depending on the model and the length of flights desired Use of a 16oz tank will pro vide between 15 20 minutes of run time at full throttle Use of a fuel tank any larger than 16oz can lead to excessive leaning of the engine during flight and is not recommended q Carburetor Orientation In some cases the particular installation of the e...

Page 3: ...tting q Starting by Hand When starting the engine by hand always use a chicken stick Never just use your hand or serious injury could result To make the engine easier to start by hand it should be primed This is done by opening the carburetor com pletely and choking the engine using the hand operated choke With the carburetor choked pull the propeller through the compression stroke 2 3 times This ...

Page 4: ...ter the first 1 hour of engine running After that the valves can be checked and adjusted about every 8 hours of run ning Some signs that the valves need adjusting are loss of power rattling sounds at low idle or if you have repaired the engine after a crash q 1 With the engine cold remove the rocker cover on top of the cyl inder head by unscrewing the two socket cap screws q 2 Rotate the crankshaf...

Page 5: ...M A G N U M X L 1 2 0 R F S Exploded Parts View ...

Page 6: ...ed B Fully charge glow starter C Engine not being turned over fast enough C Use an electric starter D Old fuel D Replace with new fuel E Engine flooded with too much fuel E Remove glow plug and expel fuel from cylinder 2 Engine does not draw fuel A Idle mixture screw set too lean A Reset idle mixture to factory setting B High Speed Needle Valve fully closed B Reset high speed needle valve to facto...

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