Leroy-Somer FMV 2107 Installation And Maintenance Manual Download | Manualshive

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FMV 2107/FMV 2307

Digital frequency inverters

for induction motors

Installation and maintenance

Réf. 2210 - 033 / a - 2.96

A1

A2

Minimum
frequency

C3

C2

C1

C6

C7

C8

C10

C12

RP

+10V

Frequency
reference

0V

0V

External trip

Reset

Forward

Reverse

B8

B9

B10

SB4

KA1

B1

Analogue outputs

B2

M

Programming

b5 = 1
b9 = 1

b20 = 0
b50 = 1

888

1
2
3
...
»

Summary of Contents for FMV 2107

Page 1: ...on motors Installation and maintenance Réf 2210 033 a 2 96 A1 A2 Minimum frequency C3 C2 C1 C6 C7 C8 C10 C12 RP 10V Frequency reference 0V 0V External trip Reset Forward Reverse B8 B9 B10 SB4 KA1 B1 Analogue outputs B2 M Programming b5 1 b9 1 b20 0 b50 1 888 ...

Page 2: ......

Page 3: ...elf can be jammed by mechanical means Finally voltage fluctuations and particularly power cuts can also cause the starter to switch off The removal of the cause of the shutdown can lead to restarting with consequent hazard for certain machines or installations In such cases it is essential that the user takes appropriate precautions against restarting when the motor makes an unscheduled stop This ...

Page 4: ...tion motor Gearboxes Options Communication 4 quadrant options R FMV Hoisting options L FMV L FMV Parameter setting RS 232 RS 485 interface FN 350 FN 351 Serial link Motor choke options Standard extensions 888 FMV 2107 888 FMV 2307 SELF MC using PEGASE PC Available at a later date RS 232 RS 485 LS RS 232 485 RFI filter options 4 Frequency inverters FMV 2107 FMV 2307 FMV 2107 refers to frequency inv...

Page 5: ...for using the operator panel 28 to 30 4 2 Setting up the motor inverter 31 32 4 3 Using terminal C9 maintain ramp 32 4 4 Regulation with integrated PI control loop 32 4 5 FMV 2107 and FMV 2307 parameters 33 to 45 4 6 Guide to settings 46 to 48 5 FAULTS DIAGNOSTICS 5 1 Display indication error messages 49 5 2 Display indication inverter status 50 5 3 Indication via logic outputs 50 5 4 Flowcharts f...

Page 6: ... performances in all types of operating conditions please consult LEROY SOMER 1 1 1 Functional description of the variable speed controller The variable speed controller comprises A rectifier for the mains supply voltage along with a smoothing capacitor to provide a steady D C voltage which depends on the mains supply voltage An inverter this D C voltage supplies power to the 6 transistor inverter...

Page 7: ...5 15 15 FMV 2107 1 5 M Il est indispensable de lire la notice avant de raccorder cet appareil It is essential to read the instructions before connecting the inverter Après mise hors tension attendre 5 minutes pour toute intervention dans l appareil After switching off the inverter wait 5 minutes before performing maintenance or inspection ENTRÉE INPUT 1 Ph 200 240 V 50 60 Hz Serial N Date XXXXXX X...

Page 8: ...raking inverter alone with options R FMV D C injection braking Torque at low frequency Fixed by programming Boost Automatically adjusted according to the load Inverter control Via operator panel Via terminal block Via serial link Frequency reference Analogue reference voltage 0 to 10V or 10V input impedance 110 kΩ current 4 to 20mA 20 to 4mA 0 to 20mA impedance 100Ω Digital reference via preset sp...

Page 9: ...t Et is not involved Catch spinning motor Possibility of starting the inverter when the motor is rotating Protection Access to parameters limited by an access code Loss of current reference Reference value 3 mA 4 20 20 4 mA The function can be disabled by b26 CPU fault Internal inverter fault at power up External trip Trip forced by the terminal block or via the serial link Overload I x t Electron...

Page 10: ...sion 2 4 mA zero frequency 20 mA max adjusted frequency Motor load 0 to 10V 5 mA precision 10 for F 15 Hz 0V zero current 10V 1 5 In analogue output 4 to 20mA precision 10 for F 15 Hz 4mA zero current 20mA 1 5 In Motor current reached 0V current less than P5 logic output 10V P5 reached Diagnostic The last 10 trip codes are stored Communication PLC PC etc RS 485 and RS 422 protocol ANSI x 3 28 2 5 ...

Page 11: ...re 40 C to 50 C 12 months maximum Operating temperature 10 C to 50 C Altitude 1000 m without derating Derating 1 of IN per 100 m above 1000m up to 4000 maximum Humidity Non condensing Vibration According to IEC 68 2 34 0 01g2 Hz acceleration Shocks According to IEC 68 2 27 50g peak acceleration Immunity According to IEC 801 2 Level 3 IEC 801 3 Level 3 IEC 801 4 Level 3 Emissions conducted Accordin...

Page 12: ...rters FMV 2107 1 5M to 3 5M FMV 2307 1 5TL to 3 5TL FMV 2307 1 5T to 5 5T Overall dimensions FMV 2107 Weight kg 1 5M 3 05 2 5M 3 25 3 5M 3 35 FMV 2307 Weight kg 1 5TL 3 05 2 5TL 3 25 3 5TL 3 35 FMV 2307 Weight kg 1 5T 3 05 2T 3 10 2 5T 3 10 3 5T 3 10 4 5T 3 40 5 5T 3 40 888 FMV 2107 A B C Label A B C Dimensions mm 91 200 293 ...

Page 13: ...l for the following inverters FMV 2107 1 5M to 3 5M FMV 2307 1 5TL to 3 5TL and FMV 2307 1 5T to 5 5T Depending on the fixing accessories used the inverter can be installed in 3 different ways on DIN rail on a frame cooling unit outside the cubicle 2 3 2 DIN rail mounting 1 Fix the DIN rail support above the cooling unit using the M5 screw supplied 2 Suspend the inverter on the DIN rail by inclini...

Page 14: ...e cut out of the rear panel and fix it in place using 2 M5 screws 4 Insert the foot mounting in the aperture at the bottom of the unit 5 Fix the foot mounting to the rear panel of the cubicle Caution Ensure that the air flow rate at the back of the cubicle is sufficient Label A B C D E F G H Screw Dimensions mm 16 6 5 7 5 303 15 269 78 20 M5 FMV 2107 888 M Screw Cut out C H D F E G A A B Screw ...

Page 15: ...minal block is located at the base of the product the motor and D C bus terminal blocks are located to the left and above Caution never connect a circuit such as a bank of capacitors between the inverter output and the motor never connect the A C supply to the inverter U V W terminals It is essential to protect R FMV optional braking resistors by a thermal relay rated at the rms current of the res...

Page 16: ...when the inverter is running b53 0 when the frequency is at a minimum b53 1 Connect a 24VDC relay between A3 and A4 A4 Power supply Internal source 24VDC 10 100mA A5 0V common to terminals A7 B7 C1 C6 0V floating A6 Motor probe feedback type PTC or PTO If no other motor probe is used connect A6 to A7 0V Analogue input U output 2 5V Trip threshold 3 kΩ 15 Reset threshold 1 8 kΩ 15 A7 0V common to t...

Page 17: ...torque potentiometers Analogue output 10VDC 2 5mA maximum C4 Torque reference or torque limitation Analogue input Input impedance 27 kΩ 0 to 10VDC voltage source or 10 kΩ potentiometer C5 Current frequency reference Analogue input Input impedance 100 Ω Current signal 4 to 20mA 20 to 4mA 0 to 20mA Enable with terminal C11 select with b11 C6 0V common to terminals A5 A7 B7 and C1 0V floating C7 Exte...

Page 18: ...ure of the D C bus downstream of the rectifier bridge The more inductive the mains supply and the D C bus the more these harmonics are reduced They have virtually no effect on the level of electrical energy consumption Temperature rises associated with these harmonics in transformers and motors connected directly to the mains supply are negligible These low frequency harmonics never cause interfer...

Page 19: ...bers 1 on uneven harmonic numbers 1 6 on whole harmonic distortion This applies to the power distributor connection point and not to each harmonic generator Reduction of harmonics fed back to the mains supply The impedance upstream of the rectifier must be increased by adding mains supply chokes Interference immunity FMV 2107 and FMV 2307 inverters conform to standards EN 50082 2 these standards a...

Page 20: ... cause interference to another Installing RFI filters at the inverter input which is often costly especially for high power ratings is not always the solution An in depth analysis of the problems encountered in an installation which is currently being used or an evaluation of the risks for a future installation is essential in order to implement the best technical and financial solution A series o...

Page 21: ... Rating rating motor mains D C bus mains D C bus mm2 kW A A A A A motor mains bus C C B B B B 1 5M 0 75 3 5 7 2 5 16 4 1 5 2 5 1 5 1 5 2 5M 1 5 6 1 14 5 32 8 1 5 4 1 5 1 5 3 5M 2 2 8 8 18 7 3 40 12 2 5 6 2 5 2 5 FMV 2307 Motor Current gI fuses Power cable cross section Rating rating motor mains D C bus mains D C bus mm2 kW A A A A A motor mains D C bus B B B B 1 5TL 0 75 3 5 5 2 5 12 4 1 5 2 5 1 5...

Page 22: ... by the inverter the run command must only be given once KM1 is energised 3 6 4 Connecting the earths of several inverters 3 6 5 Parallel D C bus connection of inverters 3 6 5 1 General Inverters which are connected in parallel should have the same rating and should be switched on simultaneously The D C bus of each inverter should be fitted with fuses See section 3 5 It avoids the need to use or l...

Page 23: ... maximum cable length 1200 m Note With the RS 485 standard it is possible to communicate with up to 32 inverters connected on the same line from a single PC or PLC Each inverter has a unique serial address RS 485 serial link with 32 inverters per port Impedance matching resistances are installed on the furthest inverter directly between terminals B3 and B4 3 7 3 Configuration of the FMV 2107 and F...

Page 24: ... the keys and 3 8 Connection diagrams 3 8 1 Controlled via operator panel L1 L2 L3 L N C6 QS Mains A1 A2 U V W KM1 M 3 C7 0V External trip Programming b9 0 b5 1 b51 1 Programmable relay A6 A7 B1 PTC probe or PTO 0V Analogue outputs B2 A3 24V 100mA A4 R FMV Option Fu1 SB1 FR SB2 KM1 KM1 Remote power supply Protection of optional resistors via thermal relay is essential The number of power ups is li...

Page 25: ...nal block operation with controlled stop jog QS Mains A1 A2 U V W KM1 M 3 Fu1 AU FR SB3 SB2 KA1 KA1 SB1 SB4 KA1 KM1 Minimum frequency Normal JOG C5 C4 C3 C2 C1 C6 C7 C8 C10 C12 RP Remote reference Torque reference 10V Frequency reference 0V 0V External trip Reset Run forward Run reverse B8 B9 B10 SB4 KA1 A6 A7 B1 PTC probe or PTO 0V Analogue outputs B2 A3 24V 100mA A4 R FMV Option Remote power sup...

Page 26: ...ence brake control QS Mains A1 A2 U V W KM1 M 3 AU KF SB2 KM1 KM1 SB1 Brake power supply KF Minimum frequency F C6 C7 C8 C10 C12 B8 B9 B10 0V External trip Reset Run reverse 7 preset speeds Run forward Fu1 FR C5 C4 C3 C2 C1 RP Remote reference Torque reference 10V Frequency reference 0V A6 A7 B1 PTC probe or PTO 0V Analogue outputs B2 A3 24V 100mA A4 R FMV Option Remote power supply Protection of ...

Page 27: ...block faster slower reference via pushbutton 2 running directions QS Mains U V W KM1 M 3 B A1 A2 C6 C7 C8 C9 C10 C12 B8 B9 B10 0V External trip Reset Run reverse Run forward Ramp hold KA2 KA4 KA4 KA5 KA5 KA1 KA3 0 1 s C3 C2 10V KA2 Reference A6 A7 B1 PTC probe or PTO 0V Analogue outputs B2 A3 24V 100mA A4 R FMV Option Protection of optional resistors via thermal relay is essential The number of po...

Page 28: ... parameters b Y Y which are used to select or enable functions They can only be modified if the inverter output is not active no run command 28 Frequency inverters FMV 2107 FMV 2307 888 M 2 5 4 3 1 Inverter Control mode status Operator panel Terminal block Stopped r dY 0 inverter ready signal rdY displayed alterna tely with the frequency reference 0 rdY inverter ready Running either output frequen...

Page 29: ... and 0 alternately 8 Press the key the display indicates 0 9 Press the or key to adjust the reference of preset speed 7 to the required value Note When the adjustment limit has been reached the display flashes this limit To program a negative reference press the key after step 9 4 1 3 3 Return to factory settings 1 Switch on the inverter rdY is displayed 2 Press the key the display indicates P0 an...

Page 30: ... be deleted if 0 is entered as the new code 4 1 3 7 Modification of b14 8 8 480 1 Switch the inverter on rdY is displayed 2 Press the key the display indicates P0 the parameter and 0 its value alternately 3 Press the or key until b14 is reached the dis play indicates b14 and 2 9 alternately 4 Press the key the display indicates 2 9 5 Press the key until 8 8 appears 6 Press the key the display indi...

Page 31: ...quency Provide a frequency setpoint to terminal C2 the display indicates the inverter output frequency Slip compensation Load the motor and adjust P7 so that it rotates at the same speed with no load or with load Stopping the motor Disable the run command terminal C10 or C12 The value shown on the display decreases to 0 then it indicates rdY Switching the inverter off Switch off using SB1 CAUTION ...

Page 32: ...s in section 3 8 2 1 running direction P I sensor as follows The standard motor inverter should be commissioned following the procedure in section 4 2 2 Check that the direction of rotation of the motor is correct Disable the run command terminal C10 or C12 Program one after the other Enable the run command terminal C10 or C12 Adjustment procedure for P25 and P26 Set the reference of the character...

Page 33: ...ess 0 to 99 11 PA Fault log 0 to 9 Pb Security code 100 to 255 operator panel 0 to 255 serial link 0 b0 Selection torque or frequency reference b0 0 torque b0 1 frequency 1 b1 Operator panel automatic starting 0 or 1 1 b2 b7 Stopping mode 0 0 b3 Automatic or manual BOOST b3 0 automatic b3 1 manual 1 b4 Frequency reference polarity b4 0 bipolar b4 1 unipolar 1 b5 Control logic polarity b5 0 positiv...

Page 34: ...der to avoid abnormal motor temperature rise Parameter Description Adjustment range Unit Factory setting P10 Skip frequency threshold 1 P11 Skip frequency threshold 2 P0 to P1 Hz 0 P12 Skip frequency threshold 3 P13 Skip width threshold 1 P14 Skip width threshold 2 0 5 to 5 0 Hz 0 5 P15 Skip width threshold 3 Parameter Description Adjustment range Unit Factory setting P20 Preset speed 1 P21 Preset...

Page 35: ...set speed 6 P46 Deceleration preset speed 7 P47 Deceleration jog 0 2 to 600 s 0 2 Parameter Description Adjustment range Unit Factory setting P50 Number of automatic resets 0 to 5 0 P51 Delay of automatic resets 1 to 5 s 1 b50 Selection of the relay function b50 0 inverter status b50 1 minimum frequency 0 b51 Enable FWD REV key b51 0 disabled b51 1 enabled 0 b52 Catch spinning motor b52 0 disabled...

Page 36: ...this value mechanically if not use a motor with special characteristics please consult LEROY SOMER Acceleration ramp Adjustment range 0 2 to 600s Factory setting 5 0s Mnemonic AL In increments of 0 1s for P2 100 Adjustment of time for acceleration from 0 Hz to the Upper Limit Frequency ULF defined by b14 Calculation of acceleration time from frequency f1 to f2 Note The ramp time is only maintained...

Page 37: ...mum permissible output current for a period defined by P4 and P5 I x t overload Note The internal current limitation is scaled in relation to the input voltage in terminal C4 10V limitation to P4 value 0V zero value Maximum continuous current Adjustment range 10 to 105 IN P4 Factory setting 100 IN Mnemonic TH In increments of 0 1 for P5 100 and of 1 for P5 100 This is the allowed continuous curren...

Page 38: ...e Mnemonics Security code Adjustment range 100 to 255 on the operator panel 0 to 255 by the serial link Factory setting 0 Mnemonic SC It is possible to prevent modification of all parameters by programming a value other than 0 or 100 Access to parameters is then only possible if the personalised code is entered into Pb See section 4 1 3 Selection torque or frequency reference Adjustment range 0 or...

Page 39: ...P6 depending on the current demand from the motor b3 1 manual BOOST set by P6 for fixed loads with higher starting torque Frequency reference polarity Adjustment range 0 or 1 Factory setting 1 Mnemonic DS 10 b4 0 bipolar reference 10V to 10V With terminal C10 run forward connected to 0V 10V maximum reference reverse 10V maximum reference forward With terminal C12 connected to 0V reverse 10V maximu...

Page 40: ...ULF Mnemonic FQ Switching frequency For applications which require high torque at low speed high inertia intermittent duty selection of a low switching frequency is preferable Increasing the switching frequency can reduce acoustic noise in the motor The selected switching frequency also limits the choice of maximum possible frequency ULF and in consequence the operating range ULF Upper Limit Frequ...

Page 41: ...skip band set via P13 to P15 respectively Three adjustable frequency zones can thus be avoided during operation Note These frequency zones can overlap giving a greater skip band The output frequency will always be within the limits defined by P0 and P1 whatever the skip frequency zone Preset speeds 1 to 7 Adjustment range P0 to P1 Hz Factory setting 0 Hz Mnemonic P1 to P7 Incrementation depending ...

Page 42: ...erminals Associated b20 B10 B9 B8 Function available parameter 0 or 1 0 0 0 Frequency reference 0 or 1 0 0 1 Preset speed 1 P20 0 or 1 0 1 0 Preset speed 2 P21 0 or 1 0 1 1 Preset speed 3 P22 0 1 0 0 Inching operation P27 1 1 0 0 Preset speed 4 P23 1 1 0 1 Preset speed 5 P24 1 1 1 0 Preset speed 6 P25 1 1 1 1 Preset speed 7 P26 1 0 0 0 Frequency reference b b2 20 0 b b2 22 2 b b2 21 1 b b2 23 3 b2...

Page 43: ...2 See the diagram of parameters P40 to P46 Acceleration ramp for jogging Adjustment range 0 2s to 600s Factory setting 0 2s Mnemonic AJ In increments of 0 1s The jogging operation function always has an associated acceleration ramp set via P37 Deceleration ramps for preset speeds 1 to 7 Adjustment range 0 2s to 600s Factory settings 10s Mnemonic D1 to D7 In increments of 0 1s With b21 1 each prese...

Page 44: ...hes the speed reference Depending on the dynamic conditions of the system this operation may take up to 5 seconds CAUTION Do not open the line contactor during this operation Systems without a mechanical load in these conditions can change speed or turn slowly in both rotational directions before starting during this operation The search is faster when the forward operation command is selected For...

Page 45: ... to 999 Mnemonic RL and RH The combination of P62 and P63 indicates cumulative time that the inverter is powered up P62 indicates the time in hours with multiplication coefficient of 10 Eg 56 7 567 hours P63 indicates the time in hours with multiplication coefficient of 10000 Eg 1 2 12000 hours The inverter has therefore been powered up 12000 567 12567h Reserved parameters Reserved parameters 45 F...

Page 46: ...after reset if P50 0 Adjustment of the acceleration time Adjustment of the acceleration torque Acceleration ramp via P2 for the reference via P30 to P36 for the preset speeds BOOST torque optimisation at low speed via P6 fixed value if b3 1 automatic adjustment if b3 0 Selection of the inverter frequency range Selection of minimum and maximum operating speeds Maintain the frequency under load Sele...

Page 47: ... in Pb Initiate commands Adjust the acceleration torque Via RS 485 or RS 422 serial link Via terminal block run stop reverse Via the operator panel run stop reverse Manually via P6 if b3 1 Automatically if b3 0 Selection of the operating frequency range Use of the preset speeds Use of inching operation The maximum frequency is determined by b14 Control via terminal block of 3 speeds plus the refer...

Page 48: ...b7 1 Time adjusted via P3 Via logic output A3 with b53 1 or via the assignable relay with b50 1 Adjustment of the switching frequency Vibration prohibit critical frequencies Motor protection and torque limitation Slip compensation Adjust b14 3 skip frequencies programmed in P10 to P12 Skip band adjustable via P13 to P15 Adjustment of the maximum overload current via P4 Adjustment of the maximum co...

Page 49: ...eration time period at P3 Check the stop mode set via b2 and b7 Use a braking resistance optional Check the mains supply OI Inverter output short circuit Power terminal blocks Wiring Eliminate the cause of the fault It I x t overload fault Motor load Adjustment of I x t threshold parameters P4 P5 Check that the motor is not overloaded Check that the I x t protection is correctly set Et Forced exte...

Page 50: ... is the output frequency Hz if b8 0 b9 1 the output current IN if b8 1 b9 0 the frequency reference Hz if b9 0 dc D C injection braking is active See b2 b7 Inh The motor will stop in freewheel mode the inverter output is not active See b2 b7 SCN The inverter looks for the motor frequency to perform a flying restart See b52 Flashing decimal points The inverter is in I x t overload See P4 P5 Termina...

Page 51: ...YES Set P1 to a value other than 0 TERMINALBLOCKMODE Is the frequency reference reaching the terminal Is the reference in voltage or in current Are the preset speed values other than 0 KEYPAD MODE Increase the frequency reference using the key YES YES YES BOOST too high Reduce the value of P6 Try auto BOOST b3 0 YES NO Significant load Reduce the load or increase the overload setting at P4 P5 YES ...

Page 52: ...GUARANTEE PERIOD AS THIS WILL IMMEDIATELY RENDER IT NULL AND VOID Do not touch integrated circuits or the microprocessor with your fingers or with any charged or live material Earth yourself as well as the bench or soldering iron before any intervention on the circuits Do not handle the socket mounted integrated circuits located on the printed control circuit risk of damage 6 3 Measuring voltage c...

Page 53: ... 2307 1 5T to 5 5T DO NOT CARRY OUT ISOLATION OR WITHSTAND VOLTAGE TESTS ON ANY TERMINALS OTHER THAN THOSE SHOWN ABOVE 6 5 3 Testing the inverter withstand voltage Apply an A C voltage of 2000V after gradually increasing it between the earth and the short circuited power terminal block for one minute as described in the diagrams above Check that nothing abnormal happens during the test CAUTION Nev...

Page 54: ...ter using commands from the operator They have several control modes analogue speed reference via potentiometer logic command via faster slower pushbuttons or preset speeds 7 2 2 Dimensions L FMV 7 2 3 Installation L FMV Available at a later date 54 Frequency inverters FMV 2107 FMV 2307 R FMV 140M 320M 320T 640T 1000T 2000T Ohmic value Ω 47 47 180 90 68 34 Thermal power W 140 320 320 640 1000 2000...

Page 55: ... flange Wiring The SELF MC must be wired as close as possible to the inverter and according to the diagram below 7 5 PEGASE parameter setting software This software enables the serial link and an RS 232 RS 485 interface to access all FMV 2107 and FMV 2307 in verter parameters via a PC The software is particularly suitable for repetitive inverter programming 55 Frequency inverters FMV 2107 FMV 2307...

Page 56: ...56 Notes ...

Page 57: ...l BOOST 1 manual b4 Frequency reference polarity 1 positive b5 Control logic polarity 1 negative b6 Control via serial link 0 terminal block b7 See b2 0 b8 Display indication 0 frequency b9 Control mode 1 terminal block b10 Display mode 0 yes b11 Input signal terminal C5 4 20 4 20 mA b12 Baud rate 4 8 b13 Return to factory settings 0 inactive b14 Switching frequency and ULF 2 9 120 Pc Maximum volt...

Page 58: ... preset speed 5 P35 Acceleration preset speed 6 P36 Acceleration preset speed 7 P37 Acceleration jog 0 2 P40 Deceleration preset speed 1 P41 Deceleration preset speed 2 P42 Deceleration preset speed 3 P43 Deceleration preset speed 4 10 0 P44 Deceleration preset speed 5 P45 Deceleration preset speed 6 P46 Deceleration preset speed 7 P47 Deceleration jog 0 2 P50 Number of automatic resets 0 P51 Dela...

Page 59: ...59 Notes ...

Page 60: ...MOTEURS LEROY SOMER 16015 ANGOULEME CEDEX FRANCE Imprimerie MOTEURS LEROY SOMER RC ANGOULEME B 671 820 223 ...

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