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69-0814—1

J.D.  •  Rev. 4-94  •  ©Honeywell Inc. 1994  •  Form Number 69-0814—1

VR8404 High Capacity Intermittent

Pilot Combination Gas Control

Application

This high capacity intermittent pilot combination gas

control is used in gas-fired appliances with capacities up to
500 feet

3

/hour at 1 inch wc pressure drop [14.2 meters

3

/

hour at 0.25 kPa] on natural gas. This entire gas control
consists of two valves assembled in parallel on a die-cast
manifold to provide high capacity. Each valve includes a
manual valve and two automatic operators. One valve has a
pilot outlet and the other valve has no pilot outlet. A
nonremovable electrical harness connects both valves. Do
not alter or remove this harness. 
Three pigtail leads (with
1/4-inch quick connects) provide for field connection. Gas

controls are available for natural gas and LP; they are not
convertible from one gas to another. Bushings are available
to reduce the inlet and outlet of the entire gas control.

Models are available with slow-opening (VR8404H),

standard (VR8404M) and step-opening (VR8404P) regu-
lators. Valves have fixed pressure regulation and are not
adjustable. It is recommended that an appliance shutoff
valve be installed upstream of the VR8404
BODY PATTERN: Straight-through body pattern.
INLET/OUTLET SIZES: 3/4 x 3/4 inch, 3/4 x 1 inch,

1 x 1 inch.

CAPACITY:

a

Capacity based on 1000 Btu/feet

3

, 0.64 specific gravity natural gas at 1 inch wc pressure drop [37.3 MJ/meter

3

, 0.64

specific gravity natural gas at 0.25 kPa pressure drop].

Use conversion factors in Table 1 to convert capacities

for other gases.

TABLE 1—

GAS CAPACITY CONVERSION FACTORS.

Gas

Specific
Gravity

Multiply Listed

Capacity By

Manufactured

0.60

0.516

Mixed

0.70

0.765

Propane

1.53

1.62

ELECTRICAL RATINGS:

Voltage and Frequency: 24 Vac, 60 Hz. (50/60 Hz

models available on request.)

Current Draw: 1.4A.
Thermostat Heat Anticipator Setting: 1.4A.

TEMPERATURE RATING:

VR8404H: -0° F to 175° F [-18° C to +79° C].
VR8404M,P: -40° F to +175° F [-40° C to +79° C].

ACCESSORY:

Part no. 390427H 3/4 in. x 1 in. Bushing.

APPROVALS:

American Gas Association design certificate: L2025009.
Canadian Gas Association design certificate: L2025009.
Underwriters Laboratories Inc.: MH8191

Installation

WHEN INSTALLING THIS PRODUCT…

1. Read these instructions carefully. Failure to fol-

low them could damage the product or cause a hazardous
condition.

2. Check the ratings given in the instructions and on

the product to make sure the product is suitable for your
application.

3. The installer must be a trained, experienced service

technician.

4. After installation is complete, use these instructions

to check out product operation.

Size

(Inlet x Outlet) (in.)

Capacity (at 1 inch
wc pressure drop

a

)

Minimum

Regulated Capacity

Maximum

Regulated Capacity

3/4 x 3/4

400 feet

3

/hour

[11.3 meter

3

/hour]

200 feet

3

/hour

[5.7 meter

3

/hour]

575 feet

3

/hour

[16.3 meter

3

/hour]

3/4 x 1

450 feet

3

/hour

[12.7 meter

3

/hour]

200 feet

3

/hour

[5.7 meter

3

/hour]

625 feet

3

/hour

[17.7 meter

3

/hour]

1 x 1

500 feet

3

/hour

[14.1 meter

3

/hour]

200 feet

3

/hour

5.7 meter

3

/hour]

720 feet

3

/hour

[20.3 meter

3

/hour]

Summary of Contents for VR8404

Page 1: ...e drop 37 3 MJ meter3 0 64 specific gravity natural gas at 0 25 kPa pressure drop Use conversion factors in Table 1 to convert capacities for other gases TABLE 1 GAS CAPACITY CONVERSION FACTORS Gas Specific Gravity Multiply Listed Capacity By Manufactured 0 60 0 516 Mixed 0 70 0 765 Propane 1 53 1 62 ELECTRICAL RATINGS Voltage and Frequency 24 Vac 60 Hz 50 60 Hz models available on request Current...

Page 2: ...Teflon tape 3 Insert bushing in entire gas control and thread pipe carefully into bushing until tight CHOOSE GAS CONTROL LOCATION Locate the gas control in the appliance vestibule on the gas manifold In replacement applications locate the entire gas control in the same location as the old gas control Do not locate the entire gas control where it can be affected by steam cleaning high humidity drip...

Page 3: ...mpound resis tant to LP gas Refer to Fig 2 5 Remove seals over gas control inlet and outlet if necessary 6 Connect pipe to gas control inlet and outlet Use a wrench on the manifold rather than on the gas control Refer to Figs 3 and 4 Fig 2 Use moderate amount of pipe compound Pipe Size Thread Pipe This Amount Maximum Depth Pipe Can Be Inserted Into Control 3 4 13 16 3 4 1 1 1 16 1 Fig 3 Top view o...

Page 4: ...f available or use the general instructions provided Fig 5 Always use new compression fitting Fig 6 VR8404 wiring connections in intermittent ignition system with S86 24V 2 24V 1 GND S86F H S860D MV MV MV PV MV PV PV PV GND BURNER 4 1 1 1 2 3 4 2 3 3 L1 HOT L1 HOT L2 L2 THERMOSTAT OR CONTROLLER LIMIT CONTROLLER VR8404 GAS CONTROL PILOT BURNER GROUND PILOT GAS SUPPLY Q345 Q364 Q348 Q362 Q381 PILOT ...

Page 5: ...as control knobs will not operate by hand call a qualified service technician to replace the entire gas control 3 Both knobs must be in the same position for operation or shutoff GAS CONTROL KNOBS SETTINGS The gas control knobs have two settings OFF Prevents pilot and main burner gas flow ON Permits gas to flow into the control body Under control of the thermostat and intermittent pilot module gas...

Page 6: ...the appliance being checked Makecertainthatotherappliancesareturned off with pilot burners extinguished or de duct that gas consumption from the meter reading Convert the flow rate to Btuh as described in the Gas Controls Handbook form 70 2602 and compare to the Btuh input rating on the appliance nameplate Standard Opening and Slow Opening Pressure Regulator 1 The gas control outlet pressure shoul...

Page 7: ... INJURY OR DEATH Do not disassemble the gas control or either valve They contain no replaceable components Attempted disassembly or repair can damage the gas control Regular preventive maintenance is important in applica tions such as commercial cooking agricultural and indus trial operations that place a heavy load on system controls because In many such applications particularly commercial cooki...

Page 8: ...sion 5 Call a qualified service technician to replace the entire gas control if it has been flooded with water 6 Replace the entire gas control in the event of any physical damage tampering bent termi nals missing or broken parts stripped threads or evidence of exposure to heat IMPORTANT Follow the operating instructions pro vided by the manufacturer of your heating appliance The information below...

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