Faraone ELEVAH 40 B PICKING Use And Maintenance Instructions Download

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AERIAL PLATFORM

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ELEVAH 40 MOVE

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ELEVAH 40 B

USE AND MAINTENANCE INSTRUCTIONS

Translation of the original instructions

This document is the property of Faraone Industrie Spa

Any total or partial reproduction without written authorisation by the author or owner is forbidden

Summary of Contents for ELEVAH 40 B PICKING

Page 1: ...H 40 B USE AND MAINTENANCE INSTRUCTIONS Translation of the original instructions This document is the property of Faraone Industrie Spa Any total or partial reproduction without written authorisation...

Page 2: ...COLLISION RADAR SYSTEM OPTIONAL 4 17 ANTI CRUSHING PROTECTION OPTIONAL 4 19 MAXIMUM CAGE HEIGHT BLOCK OPTIONAL 4 19 LITHIUM BATTERIES KIT OPTIONAL 4 20 MACHINE START UP WITH CODE OPTIONAL 4 20 SECTIO...

Page 3: ...possible injuries or fatal accidents comply with all safety instructions that follow the symbol Arrows are used in the pictures of the machine to indicate the specific points described in the text of...

Page 4: ...ed to last over the years provided it is always used as intended and the maintenance work and inspections described herein are carried out Faraone Industrie Spa deems it necessary to conduct an extens...

Page 5: ...son should establish a maintenance schedule based on the information provided in this manual which must be strictly complied with The owner user operator machine lessor company lessee of the machine s...

Page 6: ...railway carriages floating vessels scaffolding or similar The machine can be switched on at temperatures between 15 C and 40 C Contact Faraone Industrie for machine operation at temperatures not with...

Page 7: ...batteries in a well ventilated area Fall hazard Before using the machine ensure all fixed and movable rails are secured in the correct position Keep both feet firmly on the floor of the cage Do not pl...

Page 8: ...rom the cage For machine not self propelled Do not move the machine with the stabilisers engaged if any or with the extending structure raised Before moving the machine completely lower the extensible...

Page 9: ...case of emergency faults a power cut or to load unload it Before towing lifting and transporting make sure the cage is completely retracted and emptied Do not pull or push a blocked or disabled machin...

Page 10: ...TENDED TO MOVE PEOPLE TO THEIR WORK POSITIONS WHERE THEY CAN CARRY OUT THEIR TASKS FROM THE CAGE ELEVAH 40 MOVE 40 B AERIAL PLATFORMS MUST ONLY BE USED FOR THE PURPOSE THEY WERE DESIGNED FOR ANY OTHER...

Page 11: ...USE AND MAINTENANCE MANUAL SECTION 2 ELEVAH 40 MOVE 40 B AERIAL PLATFORM Rev 12_2021 Page 2 2 OVERALL DIMENSIONS ELEVAH 40 MOVE Measurements expressed in mm 290 590 1730 715 1000 550 615 1950 3075...

Page 12: ...USE AND MAINTENANCE MANUAL SECTION 2 ELEVAH 40 MOVE 40 B AERIAL PLATFORM Rev 12_2021 Page 2 3 ELEVAH 40 B Measurements expressed in mm 1950 3075 290 590 550 615 715 1006 1730...

Page 13: ...cage 1 Maximum capacity in the cage objects holder tray objects holder platform optional 200 kg Maximum cage height from the ground to the floor of the cage 1 95 m Maximum cage height with self prope...

Page 14: ...cage 1 Maximum capacity in the cage objects holder tray objects holder platform optional 200 kg Maximum cage height from the ground to the floor of the cage 1 95 m Maximum cage height with self propel...

Page 15: ...the objects holder tray and the objects holder platform are entirely made of galvanised iron profiles The base platforms are built with 3 mm thick non slip aluminium chequer plate EXPOSURE TO VIBRATI...

Page 16: ...required 5 Sufficient knowledge of the mechanical operation of the machine to be able to recognise a fault 6 Safe methods for using the machine in the presence of overhead obstacles other moving equip...

Page 17: ...ergency descent valve 2 From the control console of the cage a Make sure the control console is correctly assembled and securely fastened b Lift and lower the cage checking that lifting and lowering a...

Page 18: ...S power lines overhangs etc ELECTROCUTION IMPACT AND COLLISION HAZARD WITH EXCESSIVE LOADS COMPARED TO ALLOWED LIMITS DANGER OF LOSS OF STABILITY AND OVERTURNING ON FLOORING WITH LOWER CAPACITY THAN T...

Page 19: ...erhead obstacles along the vertical trajectory Do not induce dangerous vibrations and or oscillations such to entail stability loss of the machine and cause an eventual overturning CAUTION THE MACHINE...

Page 20: ...ipment forklift truck Prohibition to remove or tamper with the machine s stability devices sensors ballasts etc Prohibition to remove or tamper with the machine s safety and protection devices Prohibi...

Page 21: ...EMPLOYER CAUTION ANY FENCING ENCLOSING THE MACHINE S WORK AREA AND ANY ADDITIONAL SAFETY SIGNS TO BE USED FOR THAT AREA MUST BE VERIFIED BASED ON THE SPECIFIC RISK ASSESSMENT CARRIED OUT BY THE EMPLO...

Page 22: ...onsole Vibrations generated by machines do not constitute any danger for the operator who is inside the cage The continuous sound pressure level A weighted in the cage is less than 70 db A MACHINE OPE...

Page 23: ...connecting to the mains neither the orange nor the green LEDs light up there could be something wrong in the connection to the mains or the battery could be faulty in which case immediately report th...

Page 24: ...v 12_2021 Page 4 3 CAUTION IT IS RECOMMENDED TO NEVER LET THE BATTERIES GO COMPLETELY FLAT CAUTION WHEN THE MACHINE IS PUT OUT OF SERVICE FOR A LONG TIME THE BATTERIES MUST BE FULLY AND EVENLY CHARGED...

Page 25: ...eration hour display General information Before operating the machine from the cage control console the following conditions of the controls must be met The battery voltage must be sufficient to opera...

Page 26: ...TING THE CAGE PAY ATTENTION TO WHAT IS STATED IN SECTION 3 PREPARATION AND INSPECTION WITH REGARD TO THE BASE LEVELLING CONTROL SYSTEM Proportional control accelerator The accelerator actually enables...

Page 27: ...el Press the button and remove the key to disconnect the general power supply POWER SUPPLY DISCONNECTION PUSH INWARDS to engage the emergency stop and remove the key to prevent unauthorised use POWER...

Page 28: ...ded with a removable key to prevent the machine from being used by unauthorised personnel Press the button and remove the key to disconnect the general power supply POWER SUPPLY DISCONNECTION PUSH INW...

Page 29: ...PLAY When the machine is powered the machine display shows the state of the battery charge the operating hours of the machine and any errors present While using the machine the battery charge will cha...

Page 30: ...ALARM 19 Current threshold exceeded Current limit time exceeded Restart the machine ALARM 49 Electric brake error Error in the detection of the electric brake input when starting the machine Contact A...

Page 31: ...ons to bring the machine back to the braked condition with the cage slightly raised CAUTION WITH THE OPERATOR ON THE GROUND THE MACHINE MUST BE HANDLED WITH THE POWER SUPPLY CONNECTED FOR THE PARKING...

Page 32: ...bile doors slightly by pushing and rotating them inwards Once the operator enters he she must close the gate checking that the gate itself is locked properly otherwise the machine will not enable any...

Page 33: ...THE GATE CAUTION DO NOT RAISE LOWER THE CAGE IF THE CAGE GATE DOES NOT APPEAR TO CLOSE PROPERLY AND HAVE IT REPAIRED CONTACT THE MANUFACTURER IF REQUIRED WARNING THE TOTAL NOMINAL LOAD IS OBTAINED BY...

Page 34: ...TRANSPORT AND LIFTING PROCEDURES General information It is possible to transport the machine to the work premises using one of the following methods By driving pushing the machine and travelling the...

Page 35: ...1 Page 4 14 Handling with a forklift The machine can be lifted with a forklift truck In this case it must be picked from the rear of the machine in order to position it in a stable manner onto the for...

Page 36: ...the possible positions taking care to insert the pin 1 correctly in one of the grooves 2 available in the column Fully insert the locking bracket into the relevant hole and hook the special safety sp...

Page 37: ...the cage The emergency stop switch with removable key must be in the RESET position Console at the base The control enabling selector on the base cage must be in the appropriate position Controls sel...

Page 38: ...ADAR 1B It is a distance detector installed on the machine base that prevents accidental impact with obstacles during rear movements and stops the machine about 10 cm away from any obstacle NOTE The i...

Page 39: ...NOTE The position of the release selector warning light button shown in the picture refers to a particular model of machine and therefore may vary depending on the control console of the aerial platfo...

Page 40: ...ending on the machine model on which the anti crushing protection system is installed MAXIMUM CAGE HEIGHT BLOCK OPTIONAL The maximum cage height block when enabled prevents the cage from exceeding a m...

Page 41: ...WITH CODE OPTIONAL The machine start up system with code enables the machine to be used only by trained operators and is useful in crowded environments as it prevents the machine from being started b...

Page 42: ...the unit can be reset to the default PIN 00 1234 by simultaneously pressing 1 3 7 and 9 until the reset beep sounds followed by the green and red LEDs flashing 4 times after about 5 seconds Press CE t...

Page 43: ...hed beep indicates that the user ID is disabled NOTE During the above procedure the status of the user ID can be switched from disabled to enabled mode by pressing the Power Enter key again 4 Press th...

Page 44: ...or Menu Disconnecting the power supply to the unit will take the unit out of the Supervisor Menu NOTE Leaving the unit idle for one minute automatically exits the Supervisor Menu USER MENU Normal mach...

Page 45: ...f incorrect operation of the controls or power outage the emergency stop must be pressed and a qualified operator must carry out the EMERGENCY DESCENT procedure from the ground Proceed as follows 1 Pr...

Page 46: ...n from the cage A crane or forklift may be used to stabilise machine movement REPORTING THE INCIDENT Faraone Industrie Spa must be immediately informed of any incidents involving a Faraone product Con...

Page 47: ...rive wheels idler wheels and swivel wheels Check there is no debris attached to the wheels or around them b Base frame Ensure there are no loose wires or cables hanging underneath the base check for a...

Page 48: ...NUFACTURER CAUTION CONTACT THE MANUFACTURER IF IN DOUBT WITH REGARD TO THE FREQUENCY AND METHOD OF ROUTINE AND OR EXTRAORDINARY MAINTENANCE ACTIVITIES DO NOT TAKE INITIATIVES IF UNSURE OF WHAT YOU ARE...

Page 49: ...bbing on the extensions thereby compromising the efficiency of the extensible structure Check if the extensions rub against each other if so the machine must be stopped and the pads replaced For this...

Page 50: ...lace the hydraulic oil in the tank Refer to the specifications described in the appropriate paragraph for hydraulic oil change Torque Reducer ELEVAH 40 MOVE Inspect the reducer and change the oil Refe...

Page 51: ...plied with the machine The locking pin is found near the level bubbles in the base of the machine and is secured to the machine with a knob CAUTION TWO OPERATORS ARE REQUIRED TO CARRY OUT THIS PROCEDU...

Page 52: ...re and lock it with the previously removed knob 4 Move the cage down until it locks using the emergency descent procedure described in the specific chapter EMERGENCY OPERATION 5 Retighten the emergenc...

Page 53: ...le black wire for the negative pole and tighten them 7 Close and lock the protective cover CAUTION SHOULD THE BATTERY BE DAMAGED USE THE APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT TO PROTECT YOUR HANDS...

Page 54: ...e the wheel before the thickness of the tread drops below 5 mm TRANSMISSION MOTOR ELEVAH 40 MOVE Checking the condition of the motor 1 Unscrew the two M5 tie rods and extract the aluminium cap complet...

Page 55: ...the winding which must be as follows 80 Econ 80 24 Volt brake 70 W 25 W Also check the insulation towards the motor using a 500 volt Megohmmeter to measure the insulation resistance which must be abo...

Page 56: ...SLIDING PADS Each part of the lifting column called extension slides over the other by means of nylon pads With regular machine use these pads could be worn and this could cause direct rubbing of the...

Page 57: ...d remove the eight pads 1 on it 3 Remove all the pads 2 present 2 on each side in the upper part of the first extension that remain connected to the machine base 4 Remove the old layer of grease and c...

Page 58: ...ft and retighten the nut that connects the cage unit last extension to the hydraulic cylinder and reposition the machine on the ground CAUTION GREASE LUBRICATE THE LIFTING COLUMN ONLY WITH MOLYKOTE G...

Page 59: ...TACHMENT 1 Layout for decal application Pos SYMBOL DESCRIPTION Pos SYMBOL DESCRIPTION 1 DANGER SIGN RISK OF FALLING OBJECTS FROM ABOVE 2 PROHIBITION SIGN DO NOT REMOVE THE SAFETY GUARDS AND DEVICES 3...

Page 60: ...USE AND MAINTENANCE MANUAL SECTION 9 ELEVAH 40 MOVE 40 B AERIAL PLATFORM Rev 12_2021 Page 9 2 1 2 3 4 5 6 7 13 11 4 8 10 9...

Page 61: ...100 2 13 F512SPM03DC1 SPM03D Serb plast quadr lt 2 5 DEST 1 14 C05609090110 Fascetta stringitubo H9 90 110 1 15 ES507001 Flangia x FC11 rid 71 63 5 1 16 ES5085320021 Giunto M DC 015 050 080 1 17 EC106...

Page 62: ...LITA DISCESA BIDI NXS DEV BASE DEV PULPITO FAST B M1SK B SK M2SK M1V M2V M1T M2T FT2 FT1 F1 30A F2 5A J5 J2 K1 K2 F 50A CARICA BATTERIE KEY FAST MOTORE VERTICALE KEY FAST USB CHARGER PULS 1 2 3 4 5 6...

Page 63: ...ettore SCHNEIDER ELETRIC ZB4BG2 1 17 1 18 Antischiacciamento discesa OPT5 1 Micro PIZZATO MKV11D17 2 10 OPT7 1 1 Centralina colonna 24V 800W 1 Schermo SED COMUNE INGRESSI SALITA DA BASE CANCELLINI SAL...

Page 64: ...6 ATTACHMENT 5 Successful acceptance test certificate AERIAL PLATFORM ELEVAH 40 MOVE ELEVAH 40 B Serial number The machine manufactured according to the type tested model has undergone the following t...

Page 65: ...er Giuseppe agissant en tant que repr sentant l gal de la soci t FARAONE INDUSTRIE S p A C da Salino Tortoreto Italie fabricant ainsi qu une personne morale autoris e constituer le dossier technique d...

Page 66: ...USE AND MAINTENANCE MANUAL SECTION 9 ELEVAH 40 MOVE 40 B AERIAL PLATFORM Rev 12_2021 Page 9 8...

Page 67: ...Check the integrity of the structural profiles Battery Inspection Check the wheels for wear Biennial must be carried out by adequately trained personnel Perform SIX MONTHLY AND ANNUAL MAINTENANCE Hyd...

Page 68: ...rity of the structural profiles Battery Inspection Check the wheels for wear Biennial must be carried out by adequately trained personnel Perform SIX MONTHLY AND ANNUAL MAINTENANCE Hydraulic oil chang...

Page 69: ...rity of the structural profiles Battery Inspection Check the wheels for wear Biennial must be carried out by adequately trained personnel Perform SIX MONTHLY AND ANNUAL MAINTENANCE Hydraulic oil chang...

Page 70: ...rity of the structural profiles Battery Inspection Check the wheels for wear Biennial must be carried out by adequately trained personnel Perform SIX MONTHLY AND ANNUAL MAINTENANCE Hydraulic oil chang...

Page 71: ...rity of the structural profiles Battery Inspection Check the wheels for wear Biennial must be carried out by adequately trained personnel Perform SIX MONTHLY AND ANNUAL MAINTENANCE Hydraulic oil chang...

Page 72: ...rity of the structural profiles Battery Inspection Check the wheels for wear Biennial must be carried out by adequately trained personnel Perform SIX MONTHLY AND ANNUAL MAINTENANCE Hydraulic oil chang...

Page 73: ...rity of the structural profiles Battery Inspection Check the wheels for wear Biennial must be carried out by adequately trained personnel Perform SIX MONTHLY AND ANNUAL MAINTENANCE Hydraulic oil chang...

Page 74: ...rity of the structural profiles Battery Inspection Check the wheels for wear Biennial must be carried out by adequately trained personnel Perform SIX MONTHLY AND ANNUAL MAINTENANCE Hydraulic oil chang...

Page 75: ...rity of the structural profiles Battery Inspection Check the wheels for wear Biennial must be carried out by adequately trained personnel Perform SIX MONTHLY AND ANNUAL MAINTENANCE Hydraulic oil chang...

Page 76: ...grity of the structural profiles Battery Inspection Check the wheels for wear Biennial must be carried out by adequately trained personnel Perform SIX MONTHLY AND ANNUAL MAINTENANCE Hydraulic oil chan...

Page 77: ...NOTES...

Page 78: ...Faraone Industrie Spa Contrada Salino Via San Giovanni 20 64018 Tortoreto TE ITALY Tel 39 0861 77 22 21 fax 39 0861 77 22 22 www faraone com info faraone com...

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