SWS ALUMMIG 230 Quick Setup Manual Download | Manualshive

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ALUMMIG

230

PLEASE DOWNLOAD AND READ THE

OPERATING MANUAL BEFORE OPERATION

FOR IMPORTANT SAFETY INFORMATION!

QUICK SETUP GUIDE

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Summary of Contents for ALUMMIG 230

Page 1: ...ALUMMIG230 PLEASE DOWNLOAD AND READ THE OPERATING MANUAL BEFORE OPERATION FOR IMPORTANT SAFETY INFORMATION QUICK SETUP GUIDE ...

Page 2: ... main menu Manual Wire Feed GAS Check Encoder Control Knob Positive Output Terminal Negative Output Terminal EURO MIG Torch Connection Push pull Spool Gun TIG Torch Connection GAS Quick Connection NOTE TIG Only REAR LAYOUT Inlet Gas Quick Connector Power Switch Mains Power Cable NOTE 15 Amp Plug Serial Number Cooling Fan NOTE Keep Unobstructed 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 ...

Page 3: ...itive Terminal MIG Torch Negative Terminal Wire Feeder Pressure Adjustment NOTE Do not over tighten when using soft wires as this will distort the wire causing feeding problems Adjust so both sides are the same tension Only use as much tension as you need to eliminate slippage Drive Roller Pin x 2 NOTE To install line up the locator slot until fully inserted If the pin is not fully home the cage w...

Page 4: ...aining Nut The liner guides your wire inside the torch lead and ensures the wire makes it out of the torch tip You may need to change your liner before you feed your wire through as these liners will only ﬁt speciﬁc sizes the same as the drive rollers NOTE The torch comes pre installed with a Teﬂon liner that is to be used with 1 0 1 2mm Aluminium Wires only If using steel wires change to the othe...

Page 5: ...in the new liner down the torch lead until it exits the torch neck Teﬂon Liner Remove the small rubber o ring and install the retaining nut to tighten down Remove the retaining nut and reinstall the o ring then lightly tighten For steel liners install the retaining nut Snip the excess liner oﬀ at the end of the Gas Diﬀuser Replace the swan neck parts Fully screw down the liner retaining nut and ni...

Page 6: ...ess selected will determine which wire type can be used NOTE Use the V drive rollers for hard wires and ﬁt the the smooth rollers on the bottom drives When using 0 9 hard wires use the 0 8 V Drive NOTE Use the U drive rollers for soft wires and Fluxed core wires Install the 4 rollers for the wire size being used Steel Wires 0 6mm 0 8mm 0 9mm 1 0mm 1 2mm Stainless Stee Wires 0 8mm 0 9mm 1 0mm 1 2mm...

Page 7: ...Inert Gas welding mode TIG Torch NOT included MANUAL GMAW MIG welding mode with manual settings SYNERGIC GMAW Gas Metal Arc Welding synergic welding mode select programs for ease of setup MAIN MENU DUAL PULSE GMAW Gas Metal Arc Welding Dual Pulse synergic welding mode select programs for ease of setup SINGLE PULSE Gas Metal Arc Welding Single Pulse synergic welding mode select programs for ease of...

Page 8: ...onnect the Gas Regulator to the GAS bottle and hose from the regulator to the quick connect on the rear of the machine 4 Install the rollers that match the wire size and install wire spool 5 Release the wire feeder tensioner and thread the wire through the wire feeder 6 Hold the MIG torch in one hand and with the other hand press the wire feed button on the front panel until the wire exits the MIG...

Page 9: ...e 4T allows to set the end amps and volts 4T Special allows to set the start amps and volts plus end amps and volts 4 Material Thickness Guide Provides a starting point for the thickness of metal being welded 5 Dual Pulse Sets the amount of dual pulse action that is used Low settings produce a low dual pulse eﬀect high settings produce a high dual pulse eﬀect 6 Dual Frequency Hz Sets the amount of...

Page 10: ...H icon 3 Select the program to be deleted press to delete GMAW SETUP ALUMMIG 230 GMAW FUNCTIONS SAVE LOAD PROGRAMS 9 Hot Start Applies extra voltage to the ﬁrst few seconds of the weld that helps reduce weld build up Use a higher setting for a hotter start 10 Burn Back Sets the amount of wire that burns back to the tip when ﬁnishing welding A higher setting will produce a longer stick out 11 Gas P...

Page 11: ...d to select the correct program for the wire being used On this screen the machine will also show the gas needed and polarity needed EP is electrode positive EN is electrode negative 1 Select the Synergic welding mode from the main screen 2 Press the P button to select the trigger mode used such as 2T 3 Press the P button again to select the correct program for the wire being used PROGRAM SETTINGS...

Page 12: ...length with the arc burning closer to the weld pool Joint type and welding technique will determine what voltage and arc length is used for the best result When decreasing voltage arc length you can compensate by increasing the wire feed speed amperage and vice versa Other factors that will change the heat inputs needed is the dual pulse pulse frequency and inducatnce settings It is always recomme...

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