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Synchronous Servomotors

Series DBL/DBK

Technical description, Installation, Commissioning

Edition 05/2001

Summary of Contents for DBL Series

Page 1: ...Synchronous Servomotors Series DBL DBK Technical description Installation Commissioning Edition 05 2001...

Page 2: ...be reproduced in any form by printing photocopying microfilm or any other method or stored processed copied or distributed by electronic means without the written permission of Danaher Motion Corporat...

Page 3: ...5 9 Feedback unit 10 I 5 10 Holding brake 10 I 6 Options 11 I 7 Selection criteria 11 I 7 1 Model number description 12 II Installation Commissioning II 1 Important notes 13 II 2 Assembly Wiring 14 II...

Page 4: ...material damage l Power connections may be live even when the motor is not rotating Never disconnect the power connections of the motor while the equipment is energised This can cause flashovers with...

Page 5: ...ion of the bearings and the coupling l For toothed belts it is vital to observe the permissible radial forces An excessive radial load on the shaft will significantly shorten the life of the motor l A...

Page 6: ...ning is forbidden until it has been established that the machine into which this product is to be installed conforms to the provisions of the EC Directive in its version 89 392 EEC We confirm that the...

Page 7: ...DBL DBK series of motors I 2 Prescribed usage The DBL DBK series of synchronous servomotors is designed especially for drives for industrial robots machine tools textile and packing machinery and simi...

Page 8: ...iers in the SERVOSTAR 600 series evaluate the resolver position and supply sinusoidal cur rents to the motors The motors can be delivered with or without a built in holding brake Retrofitting of the b...

Page 9: ...000 operating hours The axial force FA must not exceed FR 3 Double coned collets have proved to be ideal zero backlash coupling devices combined if required with metal bellows couplings I 5 3 Flange...

Page 10: ...ilable with a holding brake except DBL1 A permanent magnet brake 24V DC is integrated into the G motors When this brake is de energized it blocks the rotor The holding brakes are designed as standstil...

Page 11: ...tat can be applied to the motor winding The connection takes place via the power connector resp the terminal box Forced ventilation For some motors ventilation bonnets are available wich cool the moto...

Page 12: ...I 7 1 Model number description In preparation 12 Motor series DBL DBK General 05 2001 Danaher Motion...

Page 13: ...the series SERVOSTAR 601 620 is used and the mo tor cable exceeds 25m a boxed choke type 3YL xx manufactured by Danaher Motion and motor leads with the following diameters must be used Servo amplifie...

Page 14: ...ltage may be switched on for any piece of equipment which is to be con nected Ensure that the switch cabinet remains turned off barrier warning signs etc The individual voltages will only be turned on...

Page 15: ...place Select cables according to EN 60204 See the table in chapter II 1 when cable length exceeds 25m Use correct earthing and EMC shielding according to the Installation Instructions for the servo am...

Page 16: ...htalate identification 12Y Capacity Motor lead less than 150 pF m Resolver lead less than 120 pF m Technical Data All leads are suitable for trailing Technical data refer to mobile usage of leads Life...

Page 17: ...II 2 1 1 Wiring diagram for resolver motors Motor series DBL DBK 17 Danaher Motion 05 2001 A 4 043 1 01 Installation Commissioning...

Page 18: ...II 2 1 2 Wiring diagram for encoder motors 18 Motor series DBL DBK Installation Commissioning 05 2001 A 4 043 1 02 Danaher Motion...

Page 19: ...ng it Make sure that even if the drive starts to move unintentionally no danger can re sult for personnel or machinery l Check the assembly and orientation of the motor l Check the drive components cl...

Page 20: ...This page has been deliberately left blank 20 Motor series DBL DBK Installation Commissioning 05 2001 Danaher Motion...

Page 21: ...hich is used Torque constant KTrms Nm A The torque constant defines how much torque in Nm is produced by the motor with 1A r m s current The relationship is M I x KT up to I 2 x I0 Voltage constant KE...

Page 22: ...tage constant KErms mVmin 10 13 Winding resistance Ph Ph R20 W 38 2 22 Winding inductance Ph Ph L mH 6 5 4 7 Mechanical data Rotor moment of inertia J kgcm 0 06 0 12 Static friction torque MR Nm 0 01...

Page 23: ...ch The resolver leads are colour coded according to IEC 757 the power leads except PE are numbered Power Cable Lead Connection Pin No Motor connector servoamplifier 1 U2 4 2 V2 5 3 W2 6 GNYE PE 3 Reso...

Page 24: ...Radial axial forces at the shaft end Performance curves DBL1X00010 DBL1X00020 24 Motor series DBL DBK Technical data 05 2001 A 4 043 3 12 044 3 01 42 Danaher Motion...

Page 25: ...This page has been deliberately left blank Motor series DBL DBK 25 Danaher Motion 05 2001 Technical data...

Page 26: ...ding inductance Ph Ph L mH 20 13 2 43 13 Mechanical data Rotor moment of inertia J kgcm 0 08 0 11 0 13 Static friction torque MR Nm 0 02 0 02 0 02 Thermal time constant tTH min 15 20 22 Weight standar...

Page 27: ...r supply 3 W2 3 Cosine 3 A Sine 4 V2 4 Sine 4 UP power supply 5 Reference 5 DATA A Brake 6 Thermostat 6 n c B Brake 7 Cosine 7 Thermostat C 2nd Thermostat Option 8 Sine 8 CLOCK D 2nd Thermostat Option...

Page 28: ...Radial axial forces at the shaft end Performance curves DBL2H00040 DBL2H00060 DBL2M00080 28 Motor series DBL DBK Technical data 05 2001 A 4 043 3 01 044 3 02 04 43 Danaher Motion...

Page 29: ...DBL2H00080 Motor series DBL DBK 29 Danaher Motion 05 2001 A 4 044 3 03 Technical data...

Page 30: ...59 36 5 77 5 45 77 50 88 Winding resistance Ph Ph R20 W 79 30 3 35 5 13 21 3 5 1 11 5 Winding inductance Ph Ph L mH 82 8 31 61 22 40 11 25 Mechanical data Rotor moment of inertia J kgcm 0 5 0 8 1 0 1...

Page 31: ...y 3 W2 3 Cosine 3 A Sine 4 V2 4 Sine 4 UP power supply 5 Reference 5 DATA A Brake Option 6 Thermostat 6 n c B Brake Option 7 Cosine 7 Thermostat C 2nd Thermostat Option 8 Sine 8 CLOCK D 2nd Thermostat...

Page 32: ...Radial axial forces at the shaft end Performance curves DBL3N00065 DBL3H00065 DBL3N00130 32 Motor series DBL DBK Technical data 05 2001 A 4 043 3 02 044 3 05 09 10 Danaher Motion...

Page 33: ...DBL3H00130 DBL3M00190 DBL3H00250 DBL3N00300 Motor series DBL DBK 33 Danaher Motion 05 2001 A 4 044 3 06 07 08 11 Technical data...

Page 34: ...esistance Ph Ph R20 W 9 5 3 8 6 14 1 65 3 8 0 86 1 61 Winding inductance Ph Ph L mH 40 15 30 9 3 22 6 5 3 10 Mechanical data Rotor moment of inertia J kgcm 2 1 2 8 4 3 6 5 Static friction torque MR Nm...

Page 35: ...y 3 W2 3 Cosine 3 A Sine 4 V2 4 Sine 4 UP power supply 5 Reference 5 DATA A Brake Option 6 Thermostat 6 n c B Brake Option 7 Cosine 7 Thermostat C 2nd Thermostat Option 8 Sine 8 CLOCK D 2nd Thermostat...

Page 36: ...Radial axial forces at the shaft end Performance curves DBL4N00260 DBL4H00260 DBL4N00530 36 Motor series DBL DBK Technical data 05 2001 A 4 043 3 03 044 3 12 15 16 Danaher Motion...

Page 37: ...DBL4H00530 DBL4N00750 DBL4H00750 DBL4N00950 Motor series DBL DBK 37 Danaher Motion 05 2001 A 4 044 3 13 14 17 18 Technical data...

Page 38: ...ductance Ph Ph L mH 19 8 4 5 16 5 3 1 12 6 3 3 9 Mechanical data Rotor moment of inertia J kgcm 8 1 9 1 11 3 13 1 Static friction torque MR Nm 0 25 0 30 0 30 0 40 Thermal time constant tTH min 50 55 6...

Page 39: ...y 3 W2 3 Cosine 3 A Sine 4 V2 4 Sine 4 UP power supply 5 Reference 5 DATA A Brake Option 6 Thermostat 6 n c B Brake Option 7 Cosine 7 Thermostat C 2nd Thermostat Option 8 Sine 8 CLOCK D 2nd Thermostat...

Page 40: ...Radial axial forces at the shaft end Performance curves DBL5N01050 DBL5H01050 DBL5N01350 40 Motor series DBL DBK Technical data 05 2001 A 4 043 3 04 044 3 19 22 23 Danaher Motion...

Page 41: ...DBL5H01350 DBL5N01700 DBL5H01700 DBL5N02200 Motor series DBL DBK 41 Danaher Motion 05 2001 A 4 044 3 20 21 24 25 Technical data...

Page 42: ...tor moment of inertia J kgcm 25 1 38 2 Static friction torque MR Nm 0 40 0 40 Thermal time constant tTH min 60 70 Weight standard G kg 21 5 27 Radial load permitted at shaft end 3000 min 1 FR N 680 Ax...

Page 43: ...y 3 W2 3 Cosine 3 A Sine 4 V2 4 Sine 4 UP power supply 5 Reference 5 DATA A Brake Option 6 Thermostat 6 n c B Brake Option 7 Cosine 7 Thermostat C 2nd Thermostat Option 8 Sine 8 CLOCK D 2nd Thermostat...

Page 44: ...Radial axial forces at the shaft end Performance curves DBL6N02200 DBL6N02900 44 Motor series DBL DBK Technical data 05 2001 A 4 043 3 05 044 3 26 27 Danaher Motion...

Page 45: ...This page has been deliberately left blank Motor series DBL DBK 45 Danaher Motion 05 2001 Technical data...

Page 46: ...2 9 Mechanical data Rotor moment of inertia J kgcm 97 4 114 1 139 4 Static friction torque MR Nm 0 40 0 50 0 60 Thermal time constant tTH min 60 67 60 Weight standard G kg 28 32 5 40 Radial load perm...

Page 47: ...y V V2 3 Cosine 3 A Sine W W2 4 Sine 4 UP power supply 5 Reference 5 DATA Brake Option 6 Thermostat 6 n c Brake Option 7 Cosine 7 Thermostat J 2nd Thermostat Option 8 Sine 8 CLOCK J 2nd Thermostat Opt...

Page 48: ...Radial axial forces at the shaft end Performance curves DBL7N02600 DBL7N03200 DBL7N04000 48 Motor series DBL DBK Technical data 05 2001 A 4 043 3 06 044 3 28 29 30 Danaher Motion...

Page 49: ...This page has been deliberately left blank Motor series DBL DBK 49 Danaher Motion 05 2001 Technical data...

Page 50: ...g inductance Ph Ph L mH 7 5 3 4 4 4 3 9 Mechanical data Rotor moment of inertia J kgcm 71 1 113 6 153 190 Static friction torque MR Nm 0 70 0 70 0 80 0 80 Thermal time constant tTH min 65 65 79 90 Wei...

Page 51: ...y V V2 3 Cosine 3 A Sine W W2 4 Sine 4 UP power supply 5 Reference 5 DATA Brake Option 6 Thermostat 6 n c Brake Option 7 Cosine 7 Thermostat J 2nd Thermostat Option 8 Sine 8 CLOCK J 2nd Thermostat Opt...

Page 52: ...Radial axial forces at the shaft end Performance curves DBL8N04000 DBL8N06800 52 Motor series DBL DBK Technical data 05 2001 A 4 043 3 07 044 3 33 34 Danaher Motion...

Page 53: ...DBL8L09300 DBL8L11500 Motor series DBL DBK 53 Danaher Motion 05 2001 A 4 044 3 31 32 Technical data...

Page 54: ...nce Ph Ph L mH 70 24 68 18 Mechanical data Rotor moment of inertia J kgcm 0 79 1 28 Static friction torque MR Nm 0 10 0 13 Thermal time constant tTH min 45 50 55 Weight standard G kg 3 Radial load per...

Page 55: ...y 3 W2 3 Cosine 3 A Sine 4 V2 4 Sine 4 UP power supply 5 Reference 5 DATA A Brake Option 6 Thermostat 6 n c B Brake Option 7 Cosine 7 Thermostat C 2nd Thermostat Option 8 Sine 8 CLOCK D 2nd Thermostat...

Page 56: ...Radial axial forces at the shaft end Performance curves DBK4N00100 DBK4H00100 56 Motor series DBL DBK Technical data 05 2001 A 4 043 3 08 044 3 35 44 Danaher Motion...

Page 57: ...DBK4N00160 DBK4H00160 Motor series DBL DBK 57 Danaher Motion 05 2001 A 4 044 3 45 46 Technical data...

Page 58: ...ance Ph Ph L mH 60 10 32 10 Mechanical data Rotor moment of inertia J kgcm 4 13 5 78 Static friction torque MR Nm 0 15 0 20 Thermal time constant tTH min 33 34 Weight standard G kg 3 9 6 8 Radial load...

Page 59: ...y 3 W2 3 Cosine 3 A Sine 4 V2 4 Sine 4 UP power supply 5 Reference 5 DATA A Brake Option 6 Thermostat 6 n c B Brake Option 7 Cosine 7 Thermostat C 2nd Thermostat Option 8 Sine 8 CLOCK D 2nd Thermostat...

Page 60: ...Radial axial forces at the shaft end Performance curves DBK5N00210 DBK5H00210 DBK5N00430 60 Motor series DBL DBK Technical data 05 2001 A 4 043 3 09 044 3 36 37 47 Danaher Motion...

Page 61: ...DBK5H00430 Motor series DBL DBK 61 Danaher Motion 05 2001 A 4 044 3 48 Technical data...

Page 62: ...ment of inertia J kgcm 8 11 35 Static friction torque MR Nm 0 30 0 30 Thermal time constant tTH min 31 38 Weight standard G kg 5 5 8 7 Radial load permitted at shaft end 3000 min 1 FR N 650 Axial load...

Page 63: ...y 3 W2 3 Cosine 3 A Sine 4 V2 4 Sine 4 UP power supply 5 Reference 5 DATA A Brake Option 6 Thermostat 6 n c B Brake Option 7 Cosine 7 Thermostat C 2nd Thermostat Option 8 Sine 8 CLOCK D 2nd Thermostat...

Page 64: ...Radial axial forces at the shaft end Performance curves DBK6N00350 DBK6N00700 64 Motor series DBL DBK Technical data 05 2001 A 4 043 3 10 044 3 38 39 Danaher Motion...

Page 65: ...This page has been deliberately left blank Motor series DBL DBK 65 Danaher Motion 05 2001 Technical data...

Page 66: ...7 Mechanical data Rotor moment of inertia J kgcm 32 36 53 11 69 16 Static friction torque MR Nm 0 35 0 40 0 50 Thermal time constant tTH min 35 42 52 Weight standard G kg 10 14 5 19 Radial load permit...

Page 67: ...y 3 W2 3 Cosine 3 A Sine 4 V2 4 Sine 4 UP power supply 5 Reference 5 DATA A Brake Option 6 Thermostat 6 n c B Brake Option 7 Cosine 7 Thermostat C 2nd Thermostat Option 8 Sine 8 CLOCK D 2nd Thermostat...

Page 68: ...Radial axial forces at the shaft end Performance curves DBK7N00650 DBK7N01200 DBK7N01950 68 Motor series DBL DBK Technical data 05 2001 A 4 043 3 11 044 3 40 41 49 Danaher Motion...

Page 69: ...Climate category 1K4 to EN 50178 Storage temperature 25 55 C max variation 20K hr Humidity rel humidity 5 95 no condensation only in the manufacturer s original recyclable packaging max stacking heig...

Page 70: ...nism Motor runs away Motor phases in wrong sequence Correct the phase sequence Motor oscillates Break in the shielding of the resolver cable amplifier gain to high Replace resolver cable use motor def...

Page 71: ...H Holding brake 10 I Insulation material class 10 M Maintenance 69 Manufacturer declaration 6 Motor lead 16 O Options 11 P Peak current 21 Power derating 8 Protection class 9 Protective device 9 R Ra...

Page 72: ...3 5 7 DBK7 190 6 5 19 5 0 10 50 20 70 1 30 90 130 5 40 110 Nm Type Flange Standstill torque Page long short 22 26 30 34 38 42 46 50 54 58 62 66 Kollmorgen Seidel GmbH Co KG Street address P O Box Wach...

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