Cyber Power HSTP3T10KE User Manual Download

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User’s Manual

HSTP3T10KE/ KEBC/ KEBCWOB

HSTP3T15KE/ KEBC/ KEBCWOB

HSTP3T20KE/ KEBC/ KEBCWOB

HSTP3T30KE/ KEBC/ KEBCWOB

HSTP3T40KE/ KEBC/ KEBCWOB

Cyber

Power Systems

Inc.

www.

cyberpower

.com

Summary of Contents for HSTP3T10KE

Page 1: ...User s Manual HSTP3T10KE KEBC KEBCWOB HSTP3T15KE KEBC KEBCWOB HSTP3T20KE KEBC KEBCWOB HSTP3T30KE KEBC KEBCWOB HSTP3T40KE KEBC KEBCWOB Cyber Power Systems Inc www cyberpower com ...

Page 2: ...Ver 1 0 3 ...

Page 3: ...iliar with the operation debug and maintenance of the equipment Warning Label The warning label indicates the possibility of human injury or equipment damage and advises the proper step to avoid the danger In this manual there are three types of warning labels as below Labels Description Danger Serious human injury or even death may be caused if this requirement is ignored Warning Human injury or ...

Page 4: ... 10 minutes for internal discharge Use a multi meter to measure the voltage on terminals and ensure the voltage is lower than 36V before operation Attention The earth leakage current of load will be carried by RCCB or RCD Initial check and inspection should be performed after long time storing of UPS Maintenance Replacement Danger All the equipment maintenance and servicing procedures involving in...

Page 5: ...osion or poor performance When connecting the battery follow the precautions for high voltage operation before accepting and using the battery check the appearance the battery If the package is damaged or the battery terminal is dirty corroded or rusted or the shell is broken deformed or has leakage replace it with new product Otherwise battery capacity reduction electric leakage or fire may be ca...

Page 6: ...out of control swell or leak Be sure to replace the battery before these phenomena happen If a battery leaks electrolyte or is otherwise physically damaged it must be replaced stored in a container resistant to sulfuric acid and disposed of in accordance with local regulations If electrolyte comes into contact with the skin the affected area should be washed immediately with water Disposal Warning...

Page 7: ...2 6 Power Cables 17 2 6 1 Specifications 17 2 6 2 Specifications for Power Cables Terminal 17 2 6 3 Circuit Breaker 18 2 6 4 Connecting Power Cables 18 2 7 Control and Communication Cables 19 2 7 1 Dry Contact Interface 20 2 7 2 Communication Interface 25 Chapter 3 LCD Panel 26 3 1 Introduction 26 3 2 LCD panel for Cabinet 26 3 2 1 LED Indicator 26 3 2 2 Control and Operation Keys 27 3 2 3 LCD Scr...

Page 8: ... 3 Instruction for Maintaining Battery string 44 5 3 1 Installation of internal battery 45 Chapter 6 Product Specification 51 6 1 Applicable Standards 51 6 2 Environmental Characteristics 51 6 3 Mechanical Characteristic 51 6 4 Electrical Characteristics 52 6 4 1 Electrical Characteristics Input Rectifier 52 6 4 2 Electrical Characteristics Intermediate DC Link 53 6 4 3 Electrical Characteristics ...

Page 9: ... Fig 1 1 Fig 1 1 UPS Configuration 1 2 Operation Mode The Tower UPS is an on line double conversion UPS that permits operation in the following modes Normal mode Battery mode Bypass mode Maintenance mode manual bypass ECO mode Auto restart mode Frequency Converter mode 1 2 1 Normal Mode The inverter of power modules continuously supply the critical AC load The rectifier charger derives power from ...

Page 10: ...rm a transfer of the load from the inverter to the bypass source with no interruption in power to the critical AC load Should the inverter be asynchronous with the bypass the static switch will perform a transfer of the load from the inverter to the bypass with power interruption to the load This is to avoid large cross currents due to the paralleling of unsynchronized AC sources This interruption...

Page 11: ...s to Battery Mode and the inverter provide powers to the loads Fig 1 6 ECO Mode operation diagram Note There is a short interruption time less than 10ms when transfer from ECO mode to battery mode it must be sure that the interruption has no effect on loads 1 2 6 Auto restart Mode The battery may become exhausted following an extended AC mains failure The inverter shuts down when the battery reach...

Page 12: ...cture 1 3 1 UPS Configuration The UPS configuration is provided in Table 1 1 Table1 1 UPS Configuration Item Components Quantity Remark Standard Backup Type Circuit Breakers 5 Standard Dual Input 1 Standard Parallel Card 1 Optional SNMP Card 1 Optional Long Backup Type Circuit Breakers 4 Standard Dual Input 1 Standard Parallel Card 1 Optional SNMP Card 1 Optional 1 3 2 UPS Outlook The UPS outlook ...

Page 13: ...5 HSTP3T 10 40 KE KEBC KEBCWOB User Manual Chapter 1 Product Introduction Fig 1 8 20 30kVA System outlook Long backup type Fig 1 9 20 30kVA System outlook Standard backup type ...

Page 14: ...Chapter 1 Product Introduction 6 HSTP3T 10 40 KE KEBC KEBCWOB User Manual Fig 1 10 10 40kVA front appearance Fig 1 11 10 15 kVA back appearance ...

Page 15: ...7 HSTP3T 10 40 KE KEBC KEBCWOB User Manual Chapter 1 Product Introduction Fig 1 12 20 30kVA back appearance Fig 1 13 40kVA long type back appearance ...

Page 16: ...on 8 HSTP3T 10 40 KE KEBC KEBCWOB User Manual Fig 1 13 40kVA standard type front appearance Note The Standard product is configured with single input the dual input option is available with an additional breaker for the main input ...

Page 17: ... C will reduce the battery capacity The battery will generate a little amount of hydrogen and oxygen at the end of charging ensure the fresh air volume of the battery installation environment must meet EN50272 2001 requirements If external batteries are to be used the battery circuit breakers or fuses must be mounted as close as possible to the batteries and the connecting cables should be as shor...

Page 18: ...0 HSTP3T 10 40 KE KEBC KEBCWOB User Manual Fig 2 1 1 Size of the 10 15 kVA UPS of Long Backup Type Unit mm Fig 2 1 2 Size of the 10 15 kVA UPS of standard backup Type Unit mm Fig 2 2 1 Size of the 20 30kVA UPS of Long Backup Type Unit mm ...

Page 19: ...11 HSTP3T 10 40 KE KEBC KEBCWOB User Manual Chapter 2 Installation Instruction Fig 2 2 2 Size of the 20 30kVA UPS of Standard Backup Type Unit mm Fig 2 3 1 Size of the 40kVA UPS Long Backup Type Unit mm ...

Page 20: ...Chapter 2 Installation Instruction 12 HSTP3T 10 40 KE KEBC KEBCWOB User Manual Fig 2 3 2 Size of the 40kVA UPS Standard Type Unit mm Fig 2 4 Room reserved for the cabinet Unit mm ...

Page 21: ... No Batteries Included 20kVA 30kVA Long Backup Type 50kg 40kVA Standard Backup Type 140kg No Batteries Included 40kVA Long Backup Type 61kg 2 2 Unloading and Unpacking 2 2 1 Moving and Unpacking of the Cabinet The steps to move and unpack the cabinet are as follows 1 Check if any damages to the packing If any contact to the carrier 2 Transport the equipment to the designated site by forklift as sh...

Page 22: ...ontact to the carrier b Check the UPS with the list of the goods If any items are not included in the list contact to our company or the local office 6 Dismantle the bolt that connects the cabinet and wooden pallet after disassembly 7 Move the cabinet to the installation position Attention Be careful while removing to avoid scratching the equipment Attention The waste materials of unpacking should...

Page 23: ...rting structure is in good condition and the mounting floor is smooth and strong 2 Retract the anchor bolts by turning them counterclockwise using wrench the cabinet is then supported by the four wheels 3 Adjust the cabinet to the right position by the supporting wheels 4 Put down the anchor bolts by turning them clockwise using wrench the cabinet is then supported by the four anchor bolts 5 Ensur...

Page 24: ...g wiring diagram Danger The battery terminal voltage is of more than 200Vdc please follow the safety instructions to avoid electric shock hazard Ensure the positive negative neutral electrode is correctly connected from the battery unit terminals to the breaker and from the breaker to the UPS system 2 5 Cable Entry Cables can enter the UPS cabinet from the side or from the bottom Cable entry is ma...

Page 25: ... 25 N 8 16 25 PE Cable Section mm PE 6 10 16 Note The recommended cable section for power cables are only for situations described below Ambient temperature 30 AC loss less than 3 DC loss less than 1 The length of the AC power cables are no longer than 50 m and the length of the DC power cables are no longer than 30 m Currents listed in the table are based on the 208V system Line to line voltage T...

Page 26: ... with RCD Residual Current Device is not suggested for the system 2 6 4 Connecting Power Cables The steps of connecting power cables are as follows 1 Verify that all the switches of the UPS are completely open and the UPS internal maintenance bypass switch is open Attach necessary warning signs to these switches to prevent unauthorized operation 2 Open the back door of the cabinet remove the plast...

Page 27: ...C Attention The operations described in this section must be performed by authorized electricians or qualified technical personnel If you have any difficulties contact the manufacturer or agency Warning Tighten the connections terminals to enough torque moment refer to Table 2 3 and please ensure correct phase rotation The grounding cable and neutral cable must be connected in accordance with loca...

Page 28: ...EPO_NO Trigger EPO when shorted with J4 3 J5 1 24V_DRY 24V J5 2 GEN_CONNECTED Input dry contact function is settable Default interface for generator J5 3 GND_DRY Ground for 24V J6 1 BCB Drive Output dry contact function is settable Default Battery trip signal J6 2 BCB_Status Input dry contact function is settable Default BCB Status and BCB Online Alert no battery when BCB Status is invalid J7 1 GN...

Page 29: ...nitor software The default functions of each port are described as follows Battery Warning Output Dry Contact Interface The input dry contact J2 and J3 can detect the temperature of batteries and environment respectively which can be used in environment monitoring and battery temperature compensation Interfaces diagram for J2 and J3 are shown in Fig 2 15 the description of interface is in Table 2 ...

Page 30: ...ion J4 1 REMOTE_EPO_NC Trigger EPO when disconnect with J4 2 J4 2 24V_DRY 24V J4 3 24V_DRY 24V J4 4 REMOTE_EPO_NO Trigger EPO when connect with J4 3 Generator Input Dry Contact The default function of J5 is the interface for generator J5 Connect pin 2 of J5 with 24V power supply it indicates that the generator has been connected with the system The interface diagram is shown in Fig 2 17 and interf...

Page 31: ...BCB_Online BCB on line input normally open BCB is on line when the signal is connecting with J7 1 Battery Warning Output Dry Contact Interface The default function of J8 is the output dry contact interface which presents the battery warnings of low or excessive voltage when the battery voltage is lower than set value an auxiliary dry contact signal will be activated via the isolation of a relay Th...

Page 32: ...y contact interface diagram Table2 11 General alarm dry contact interface description Port Name Function J9 1 GENERAL_ALARM_NC Integrated warning relay normally closed will be open during warning J9 2 GENERAL_ALARM_NO Integrated warning relay normally open will be closed during warning J9 3 GENERAL_ALARM_GND Common terminal Utility Fail Warning Output Dry Contact Interface The default function of ...

Page 33: ...FAIL_NO Mains failure warning relay normally open will be closed during warning J10 3 UTILITY_FAIL_GND Common terminal 2 7 2 Communication Interface RS232 RS485 and USB port Provide serial data which can be used for commissioning and maintenance by authorized engineers or can be used for networking or integrated monitoring system in the service room SNMP Used on site installation for communication...

Page 34: ...as LED indicator control and operation keys and LCD screen 3 2 1 LED Indicator There are 6 LEDs on the panel to indicate the operating status and fault See Fig 3 1 The description of indicators is shown in Table 3 1 Table 3 1 Status description of indicators Indicators State Description Rectifier indicator Steady green Rectifier normal Flashing green Rectifier normal for at least one module mains ...

Page 35: ...ad time is out or output short or output no power supply Flashing red Overload output of UPS Off No output of UPS Status indicator Steady green Normal operation Steady red Failure There are two different types of audible alarm during UPS operation as shown in Table 3 2 Table 3 2 Description of audible alarm Alarm Description Two short alarm with a long one When system has general alarm for example...

Page 36: ... Record Menu Fig 3 2 Home page The description of LCD icons is shown in Table 3 4 Table 3 4 Description of LCD Icons Icon Description Power On Off button Parameters of Main Bypass Input History log Function set Fault Clear Battery Test Battery Maintenance language set Manual Transfer etc System Configuration For Service Engineer Only Parameters of Battery DC bus information Temperature etc Paramet...

Page 37: ...ect the icon of it will display the information of battery as shown in Fig 3 4 BATTERY P 1 Batt Boost Dischag Times 10 40 NEXT HOME Batt Number Status Batt Volt 5 0 A Batt Curr 240 0 V 240 0 V 5 0 A Fig 3 4 Battery Information Select to view the current status of the UPS Select to turn off the buzzer raising from general alarms Select to view the system information and maintenance code Note The LC...

Page 38: ...ame Menu item Meaning Main input V phase V Voltage I phase A Current Freq Hz Frequency PF Power factor Bypass input V phase V Voltage Freq Hz Frequency I phase A Current PF Power factor Output V phase V Voltage I phase A Current Freq Hz Frequency PF Power factor Load of UPS Sout kVA Apparent Power Pout kW Active Power Qout kVAR Reactive Power Load Load percent Battery data Environmental Temp Envir...

Page 39: ...op the test including maintenance test capacity test UPS system information Monitoring software version Monitoring software version Rectified software version Rectifier software version Inverted software version Inverter software version Serial No The serial NO set when delivered from the factory Rated information System rated information 3 5 Event List The following Table3 7 gives events of UPS H...

Page 40: ...ove disappears 30 Exceed Tx Times Lmt Set Transfer times from inverter to bypass in 1 hour exceed the limit 31 Exceed Tx Times Lmt Clear Incident above disappears 32 Output Short Circuit Set Output shorted Circuit 33 Output Short Circuit Clear Incident above disappears 34 Battery EOD Set Battery End Of Discharge 35 Battery EOD Clear Incident above disappears 36 Battery Test Set Battery Test Starts...

Page 41: ... above disappears 70 Manual Shutdown Set Manually Shutdown 71 Manual Boost Charge Set Manually Battery Boost Charge 72 Manual Float Charge Set Manually Battery Float Charge 73 UPS Locked Set Inhibit to shut down the UPS 74 Parallel Cable Error Set Parallel cable in error 75 Parallel Cable Error Clear Incident above disappears 76 Lost N X Redundant Lost N X Redundant 77 N X Redundant Lost Clear Inc...

Page 42: ...dent above disappears 97 Relay Short Circuit Set Relay shorted 98 Relay Short Circuit Clear Incident above disappears 99 No Inlet Temp Sensor Set The inlet temperature sensor is not connected or abnormal 100 No Inlet Temp Sensor Clear Incident above disappears 101 No Outlet Temp Sensor Set The Outlet temperature sensor is not connected or abnormal 102 No Outlet Temp Sensor Clear Incident above dis...

Page 43: ...ctifier indicator goes steady green presenting the finishing of rectification and bypass static switch closes then the inverter is starting up The LED indicators are listed below in Table 4 2 Table 4 2 Inverter starting up Indicator Status Indicator Status Rectifier green Inverter green flashing Battery red Load green Bypass green Status red 6 The UPS transfers from the bypass to inverter after th...

Page 44: ... icon of and then select Manual ESC the system transfer to Normal Mode Note Normally the system will transfer to the Normal mode automatically This function is used when the frequency of the bypass is over track and when the system needs to transfer to Normal mode by manual 4 2 4 Switching the UPS into Maintenance Bypass Mode from Normal Mode These following procedures can transfer the load from t...

Page 45: ...s breakers and bypass static switch will be turned on in 30S after the LED screen goes on the bypass indicator goes green and the load is powered through maintenance bypass and static bypass 2 Turn off the maintenance bypass switch and fix the protection cover and then the load is powered through bypass static switch 3 Select the icon of and select Fault Clear to turn on the inverter 4 After 60S t...

Page 46: ...ire flood etc To achieve this just press the EPO button and the system will turn off the rectifier inverter and stop powering the load immediately including the inverter and bypass output and the battery stops charging or discharging If the input utility is present the UPS control circuit will remain active however the output will be turned off To completely isolate the UPS users need to open the ...

Page 47: ... Operation System 4 5 1 Parallel system diagram Up to four UPS could be paralleled with a diagram as shown in Fig 4 6 UPS1 Load Connected Output Power Supply Power Supply UPS2 UPS3 UPS4 Fig 4 6 Parallel diagram The parallel board is located at the back of the UPS cabinet as is shown in Fig 4 7 ...

Page 48: ...KEBC KEBCWOB User Manual A Fig 4 7 Location of the Parallel board All the parallel cables are designed to be shielded and double insulated and are connected between the UPS to form a loop as shown below in Fig 4 8 Fig 4 8 Parallel connection ...

Page 49: ...to the High Leakage Current Warning in the first part of this manual 4 The outputs of all UPS must be connected to a common output bus Parallel system software setting To change the parallel system setting please follow the steps below 1 With the monitoring software from manufacturer select the page of Service Setting as below Set System Mode to Parallel and set the United Number to the number of ...

Page 50: ...Chapter 4 Operations 42 HSTP3T 10 40 KE KEBC KEBCWOB User Manual Fig 4 11 Connectors on Parallel board PS1409_TF1 Fig 4 12 Connectors on Control board PS1203_CT1 ...

Page 51: ...r parallel keep all the connectors J21 J25 open As is shown in Fig 4 12 Note The connectors not mentioned keep them untouched When all the connection and settings are finished follow the steps below for the operation of parallel system setup 1 Close the output and input breaker of the first unit Wait for the startup of bypass static switch and rectifier about 90 seconds later the system will trans...

Page 52: ...s mainly determined by the following factors 1 Installation The battery should be placed in dry and cool place with good ventilation Avoid direct sunlight and keep away from heat source When installing ensure the correct connection to the batteries with same specification 2 Temperature The most suitable storage temperature is 20 ºC to 25ºC The battery life will be shortened if the battery is used ...

Page 53: ...batteries in other ways except recycling Throwing away the waste lead acid batteries at will or other improper disposal methods will cause severe environment pollution and the person who does this will bear the corresponding legal responsibilities 5 3 1 Installation of internal battery For 10kVA to 40kVA standard UPS internal battery and the cables within the battery string are not provided as sta...

Page 54: ...rd UPS Fig 5 2 shows the installation of batteries for 20 30K standard UPS There are 8 groups of batteries in series with 5 cells for each group The interconnection among groups is via cable with Anderson Socket 1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 6 L1 L4 L4 L4 L4 L4 L4 L5 Fig 5 2 1 Cable interconnection of the battery string...

Page 55: ...Lay 1 Layer 2 The positive of the battery 6 is connected to the negative of battery 5 via the cable labeled L4 and the negative of battery 35 is connected to the positive of battery 36 via the cable labeled L4 as shown in Fig 5 2 3 L4 L4 L4 L4 6 7 8 9 10 31 32 33 34 35 Fig 5 2 3 Cable connection of Lay 2 Layer 3 The positive of the battery 11 is connected to the negative of battery 10 via the cabl...

Page 56: ...egative of battery 15 via the cable labeled L4 and the negative of battery 25 is connected to the positive of battery 26 via the cable labeled L4 The negative of 20 and the positive of 21 which are defined as the battery neutral are connected to CB4 4 as shown in Fig 5 2 5 L4 L4 16 21 22 23 24 25 17 18 19 20 Fig 5 2 5 Cable connection of Lay 4 Fig 5 2 Installation of inner battery for20 30K standa...

Page 57: ...OB User Manual Chapter 5 Maintenance For 40kVA the battery bank has four layers Each lay has four packages with 5 batteries contained in one package Fig5 3 shows the connection of each layer Fig 5 3 battery connection of each layer ...

Page 58: ...1 and W01 2 Terminal N W03 1 W03 2 W03 4 W03 4 Terminal W02 1 and W02 2 Fig 5 4 Battery terminal connection After connect the terminal recover the cover as shown in the following Fig 5 5 Fig 5 5 Recover the cover Warning Make sure the polarity of the battery is correct according to the diagrams above Test and confirm the battery voltage before connectting to the main circuit ...

Page 59: ... SS 111 Note The above mentioned product standards incorporate relevant compliance clauses with generic IEC and EN standards for safety IEC EN AS60950 electromagnetic emission and immunity IEC EN AS61000 series and construction IEC EN AS60146 series and 60950 Warning This product conform the EMC requirements for UPS in Category C3 and it is not suitable for medical equipment 6 2 Environmental Char...

Page 60: ...0 1400 Weight kg 61 456 140 Color N A BLACK RAL 7021 Protection Level IEC 60529 N A IP20 6 4 Electrical Characteristics 6 4 1 Electrical Characteristics Input Rectifier Table 6 5 Rectifier AC input Mains Item Unit Parameter Grid System 3 Phases Neutral Ground Rated AC Input Voltage Vac 380 400 415 three phase and sharing neutral with the bypass input Rated Frequency Vac 50 60Hz Input voltage range...

Page 61: ...0 15C discharge current EOD voltage changes linearly within the set range according to discharge current Battery Charge V cell 2 4V cell selectable from 2 3V cell 2 45V cell Constant current and constant voltage charge mode Battery Charging Power Max Current kW 10 UPS capacity selectable from 1 20 UPS capacity 6 4 3 Electrical Characteristics Inverter Output Table 6 7 Inverter Output To critical l...

Page 62: ... time between bypass and inverter ms Synchronized transfer 0ms Bypass voltage range Settable default 20 15 Upper limit 10 15 20 25 Lower limit 10 15 20 30 40 Bypass frequency range Hz Settable 1Hz 3Hz 5Hz Synchronized Range Hz Settable 0 5Hz 5Hz default 3Hz 6 5 Efficiency Table 6 9 Efficiency Rated power kVA Unit 10 15kVA 20 30kVA 40kVA Overall efficiency Normal mode dual conversion 95 95 96 Batte...

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