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I.L. 29C508B

Effective September, 2000, Supersedes I.L. 29C508A dated February 1999.

Cutler-Hammer

Installation Instructions for the Digitrip OPTIM 550 3-Pole
Trip Unit Installation and Operation with L-Frame Series C
Circuit Breakers

Table of Contents

Description

Page

1.0

General Information  . . . . . . . . . . . . . . . . . . . . . .1

2.0

UL Listed Devices  . . . . . . . . . . . . . . . . . . . . . . . .2

3.0

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

4.0

Principle of Operation  . . . . . . . . . . . . . . . . . . . . .5

4.1

General  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

4.2

Overload Trip  . . . . . . . . . . . . . . . . . . . . . . . . . . .6

5.0

Testing  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

5.1

Functional Field Testing  . . . . . . . . . . . . . . . . . . .6

5.2

Performance Testing for Ground 
Fault Trip Units  . . . . . . . . . . . . . . . . . . . . . . . . . .6

5.2.1 Code Requirements  . . . . . . . . . . . . . . . . . . . . . .6
5.2.2 Standards Requirements  . . . . . . . . . . . . . . . . . .6
5.2.3 General Test Instructions  . . . . . . . . . . . . . . . . . .6
6.0

Rating Plug  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

7.0 

References  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

7.1 

Series C L-Frame Molded Case
Circuit Breakers  . . . . . . . . . . . . . . . . . . . . . . . . .8

7.2 

Internal Accessories  . . . . . . . . . . . . . . . . . . . . . .8

DEATH, SEVERE PERSONAL INJURY, OR SUB-
STANTIAL PROPERTY DAMAGE CAN RESULT
FROM CONTACT WITH ENERGIZED EQUIPMENT.
DO NOT ATTEMPT TO INSTALL OR PERFORM
MAINTENANCE ON EQUIPMENT WHILE IT IS ENER-
GIZED. ALWAYS VERIFY THAT NO VOLTAGE IS
PRESENT BEFORE PROCEEDING WITH THE TASK,
ALWAYS FOLLOW GENERALLY ACCEPTED SAFE-
TY PROCEDURES.

CUTLER-HAMMER IS NOT LIABLE FOR THE MISAP-
PLICATION OR MISINSTALLATION OF ITS PROD-
UCTS.

The user is cautioned to observe all recommendations,
warnings, and cautions relating to the safety of person-
nel and equipment as well as all general and local
health and safety laws, codes, and procedures.

!

WARNING

The recommendations and information contained herein
are based on Cutler-Hammer experience and judge-
ment, but should not be considered to be all-inclusive or
covering every application or circumstance which may
arise. If any questions arise, contact Cutler-Hammer for
further information or instructions.

1.0  GENERAL INFORMATION 

The Digitrip OPTIM 550, illustrated in Figure 1-1, is an
electronic trip unit that incorporates a microprocessor-
based custom application specific integrated circuit
design for use with the Series C L-Frame Molded Case
Circuit Breakers. 

The Digitrip OPTIM 550 provides true RMS current
sensing for proper correlation with thermal characteris-
tics of conductors and equipment. Interchangeable rat-
ing plugs are provided to establish the continuous cur-
rent rating of each circuit breaker. 

Figure 1-1  Digitrip OPTIM 550 Trip Unit for 3-Pole 
L-Frame Series C Circuit Breaker

Summary of Contents for Digitrip OPTIM 550

Page 1: ...TY PROCEDURES CUTLER HAMMER IS NOT LIABLE FOR THE MISAP PLICATION OR MISINSTALLATION OF ITS PROD UCTS The user is cautioned to observe all recommendations warnings and cautions relating to the safety...

Page 2: ...DC applications a thermal magnetic trip unit should be used The Digitrip OPTIM 550 Trip Unit for the L Frame is available in 3 different types and four different maximum ampere ratings Table 1 1 Groun...

Page 3: ...ring channels Ground fault trip units are supplied from the factory with a wire harness with pigtail lead connections for a neutral current sensor white and gray wires A neutral current sensor is prov...

Page 4: ...etaining slots of the trip unit I L 29C508B Page 4 Effective 9 00 Figure 3 3 Neutral Current Sensor Placement 1 50 Table 3 1 Digitrip L Frame OPTIM Rating Plugs Max Amps In Catalog Number of trip unit...

Page 5: ...ed to avoid exceeding a safe terminal temperature operating range Consult Cutler Hammer for recommendations 4 1 GENERAL The Digitrip OPTIM 550 Trip Unit provides a tripping sig nal to the flux transfe...

Page 6: ...RFORMANCE TESTING FOR GROUND FAULT TRIP UNITS 5 2 1 CODE REQUIREMENTS The National Electrical Code under Article 230 95 C requires that any ground fault protection system be per formance tested when f...

Page 7: ...TING AND NOT FIELD CALIBRATION OF THE DIGITRIP OPTIM 550 GROUND FAULT TRIP UNIT ANY TEMPORARY CONNECTION MADE FOR THE PURPOSE OF CONDUCTING TESTS SHOULD BE RESTORED TO PROPER OPERATING CONDITIONS BEFO...

Page 8: ...es which mount on the trip unit are available for use The number of the instruction leaflet covering the installation of each accessory is shown Alarm Signal Lockout ASL Switch I L 29C183 Auxiliary Sw...

Page 9: ...round Fault Test Record should be Retained by Those in Charge of the Building s Electrical Installation in order to be Available to the Authority having Jurisdiction Test Date Circuit Breaker Number R...

Page 10: ...I L 29C508B Page 10 Effective 9 00...

Page 11: ...I L 29C508B Page 11 Effective 9 00...

Page 12: ...Cutler Hammer Pittsburgh Pennsylvania U S A Effective 9 00 ISI Style 6603C85H03 Printed in U S A Page 12 I L 29C508B...

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