Country Clipper Charger 1040 Safety Instructions And Operator'S Manual Download | Manualshive

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TM

Safety Instructions & Operators Manual

Congratulations for buying a

Country Clipper

product. Your

Country Clipper

Zero Turn Radius Riding

Mower was designed and built to provide long and trouble free service.  Keep in mind that it, like any
other mechanical device, can be potentially dangerous if used improperly, and hazard control and
accident prevention are dependent upon the awareness, concern, prudence, and proper training of
personnel involved in the operation, transport, maintenance, and storage of the equipment.  Study this
manual and pay special attention to the important Safety Precautions on pages 3-5.  Following these
instructions will help you continue to enjoy the trouble-free performance expected of the

Country

Clipper

product.

P-13160

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Summary of Contents for Charger 1040

Page 1: ...tentially dangerous if used improperly and hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and storage of the equipment Study this manual and pay special attention to the important Safety Precautions on pages 3 5 Following these instructions will help you continue to enjoy the ...

Page 2: ... SCHEDULE 11 MAINTENANCE INSTRUCTIONS 12 JOYSTICK ADJUSTMENT 13 TWINSTICK ADJUSTMENT 15 HYDROSTATIC TRANSMISSION 16 SEAT HOLD DOWN LATCH 17 PROCEDURE FOR RAISING AND LOWERING THE DECK FOR SERVICING 17 SECURING THE DECK PROP 19 LEVELING THE DECK 20 ADJUSTING THE LATCH PLATE 21 TROUBLE SHOOTING CHECK LIST 22 BELT ROUTINGS 24 WIRING SCHEMATIC FOR KAWASAKI JOYSTICK E 6415 25 WIRING SCHEMATIC FOR KAWAS...

Page 3: ...er ____________________________________________ Mower Serial Number ____________________________________________ Engine Spec Number ____________________________________________ Hydro Serial Number RH ____________________________________________ Hydro Serial Number LH ____________________________________________ ...

Page 4: ...MMENDATIONS 1 PEOPLE WHO OPERATE SERVICE OR ARE OTHERWISE ASSOCIATED with the Country Clipper Zero Turn Radius Mower should be trained in its proper use and warned of its dangers Before operating adjusting or servicing the Country Clipper Zero Turn Radius Mower they should read and understand this entire manual and the engine owner s manual 2 AVOID CONTACT WITH MOVING PARTS Keep hands and feet fro...

Page 5: ...o cool before storing in any enclosure The engine exhaust and gasoline fumes are dangerous 13 DISENGAGE BLADES BEFORE DRIVING ACROSS WALKS or projecting objects 14 NEVER REMOVE THE FUEL CAP or add gasoline to a running or hot engine that has not been allowed to cool for several minutes after running Always make sure the gas cap is in place 15 NEVER CARRY PASSENGERS 16 DO NOT SMOKE AROUND THE MOWER...

Page 6: ...ORED ENERGY 39 USE CARE WHEN REPLACING BLADES Wrap the blade s or wear gloves and use caution when servicing them Only replace blade s Never straighten or weld blade s 40 USE JACK STANDS TO SUPPORT COMPONENTS when required 41 KEEP BODY AND HANDS AWAY FROM PIN HOLES OR LEAKS IN HIGH PRESSURE HYDRAULIC LINES Always use paper or cardboard to search for leaks NEVER use hands Make sure all hydraulic co...

Page 7: ...arked on a level area Do not overfill See your engine manual for more detailed instruction 6 Check battery fluid level 7 Inspect V belts 8 Check tire pressure 9 Make sure underside of mower deck is free of grass 10 Make sure mower blades are sharp and secured tightly 11 Clean the air intake screen on the engine if necessary 12 Perform any other maintenance as it becomes necessary See the Maintenan...

Page 8: ...rward Increasing forward movement of the Joystick Control Lever will increase the speed of travel C To reverse the direction pull the Joystick Control Lever slightly back D To turn move the Joystick Control Lever toward the direction you want to turn E To turn on a zero radius axis go slowly and move the Joystick Control Lever to the side you wish to turn and slightly to the rear at the same time ...

Page 9: ...OCATIONS TWINSTICK MODELS WARNING AVOID INHALING EXHAUST FUMES CARBON MONOXIDE GAS IS COLORLESS AND ODORLESS AND CAN CAUSE UNCONSCIOUSNESS AND IS POTENTIALLY LETHAL DO NOT RUN LAWN MOWER IN GARAGE OR OTHER CONFINED AREA OPERATION TWINSTICK MODELS 1 MOVE STEERING CONTROL LEVERS to neutral OUT position 2 SET PARKING BRAKE Pull up to set 3 DISENGAGE MOWER BLADE CLUTCH by moving clutch switch to OFF p...

Page 10: ...MOTION NEVER PULL OR PUSH THE STEERING CONTROL LEVER S RAPIDLY ESPECIALLY ON GRADES 10 BRAKING To brake mower gently move the Steering Control Levers in the direction opposite to travel NOTE If the parking brake is engaged with the Steering Control Lever s in the IN position the engine will stop 11 CUTTING HEIGHT ADJUSTMENT With the Cut Height Adjustment Lever latched into the top cut height latch...

Page 11: ...appreciable distance CAUTION NEVER OPERATE MOWER WITHOUT DISCHARGE CHUTE IN PLACE MOWING RECOMMENDATIONS 1 Keep mower blades sharp 2 Make sure deck and discharge are clean CAUTION TURN ENGINE OFF AND WAIT FOR ALL MOVING PARTS TO STOP BEFORE CLEANING DISCHARGE CHUTE 3 When mowing tall grass make two passes Mow off of the desired cut on the first pass and then the desired height the second pass Chec...

Page 12: ...il After First 100 Hours Check Wheel Lug Nuts 75 ft lbs or 102 Nm Change Hydraulic Filter Every 10 Hrs Check Tire Pressure 12 Psi 83 kPa Check Battery Fluid Sharpen Mower Blades Every 25 Hours Service Air Cleaner Increase Frequency Under Severe Conditions See Engine Owner s Manual for additional information Every 50 hours Check Hydraulic Oil Level Check Drive Belt Condition Check Engine RPM 3500 3...

Page 13: ...solution of one part baking soda to four parts water Coat all exposed terminal surfaces with a light layer of grease or petroleum jelly to prevent corrosion NOTE At temperatures below 32 degrees F 0 degrees C the full charge state must be maintained to prevent cell electrolyte from freezing and causing permanent battery damage 3 TIRES Correct tire pressure is essential for efficient operation of t...

Page 14: ...earest hole in the Brake Adjustment Link and tighten the Shoulder Bolt and Lock Nut Repeat for other side The Park Brake Handle should require around 45lbs to pull it on If the Handle force is to high move the Shoulder bolt s to the next lighter setting If too light move to next heavier setting JOYSTICK ADJUSTMENT 1 SETTING TRACKING AND FORWARD SPEED A The initial setting is done with the engine T...

Page 15: ...handle firmly in the full forward position Rotate the left side transmission linkage rod to shorten the linkage until resistance is felt from the transmission control bottoming out in the transmission Rotate the rod back and forth a couple times to be sure and mark this position J Now rotate the linkage rod exactly one full turn longer and retighten the jam nuts Make sure that the ball joints on b...

Page 16: ...f the ball joints For slower reacting steering place the short gold colored spacers on the inside and the longer silver colored spacers on the outside All 4 spacers must be used when reassembling TWINSTICK ADJUSTMENT 1 TWINSTICK CONTROL LEVER NEUTRAL ADJUSTMENT A Loosen the bolts holding the Neutral Plate B Pull back the control lever until the wheel spin is zero C Tilt the Control lever outward u...

Page 17: ...s COLD If necessary add 20W 50 motor oil to the reservoir DO NOT OVERFILL Thoroughly clean the Hydraulic Oil Reservoir Cap and the surrounding area PRIOR to removal of the cap Take caution to keep all foreign matter out of the Hydraulic Oil Reservoir NOTE NEVER WASH ACROSS VENTED CAP WITH WATER OR STEAM It is essential that the unit exterior be free of debris prior to doing any fluid maintenance 1...

Page 18: ...g in reverse E Lift the nose of the deck until the deck is standing near vertical lifting can be made easier if someone stands on the rear bumper of the tractor F Release the deck prop from its stowed position and place the free end against the deck lift casting as shown on page 19 Make sure the point of the prop falls within the center clearance area IMPORTANT NOTE TO SECURE THE DECK MAKE SURE TH...

Page 19: ...heels positioned out of the way Front Caster Pivot Grease Zerk Deck Hook Flip Front Step Up Foot Deck Cut Height Adjustment Cut Height Adjustment Lever Hook Keeper Latch Plate Release Handle Release Handle Engine to Deck Belt Removed from Clutch Deck raised to service position Deck Prop ...

Page 20: ...19 SECURING THE DECK PROP Deck Prop shown in the Stowed position Deck Prop being placed against the Deck lift casting Deck Prop securely in place against Deck lift casting ...

Page 21: ...ingly It may be necessary to adjust both the front and rear Deck Hanger Bolts for a given side 6 Once the side to side cut height is within tolerance measure from the ground to the blade tip at the rear of each outside blade This measurement should be between 1 8 and higher from the ground than the front of the blade from the ground on the corresponding side of the deck Adjust rear and or the fron...

Page 22: ...le as far as it will allow Slide adjustment back or forward to where the latch plate will catch the release handle rod at its highest location Tighten nuts back 4 Lift up on latch plate and push down on the release handle to lock deck hooks in place 5 Double check the latch plate adjustment by releasing the deck hangers and pulling up on the release handle If the latch plate catches the release ha...

Page 23: ...ug wire loose or grounded check spark plug wires Spark plug s faulty or improperly gapped check spark plug condition and reset gap Electronic ignition defective consult dealer Dirty or maladjusted carburetor readjust carburetor consult dealer for carburetor service 4 ENGINE STARTS BUT CUTS OUT Water in gasoline drain old gasoline and replace with new gasoline clean carburetor bowl Clogged fuel lin...

Page 24: ... WON T MOVE FORWARD Transmission locks in free wheel position put in lock position see pg 10 Drive belt broken or slipping replace drive belt Shift linkage disconnected reconnect Transmission oil low consult dealer Bad transmission consult dealer 11 TRANSMISSION LOSES POWER OR TRANSMISSIONS OVER HEATS Transmission damage consult dealer 12 MOWER TRANSMISSION DOES NOT ENGAGE RIGHT AND OR LEFT HAND T...

Page 25: ... Clutch V IDLER Deck Drive Belt Hydrostatic Transmission Drive Belt Viewed from ground looking up Motor Pulley Right Hand Hydrostatic Transmission Pulley Left Hand Hydrostatic Transmission Pulley Belt P N D 3524 Release tension from Hydrostat Drive Belt Idler Pulley ...

Page 26: ...25 WIRING SCHEMATIC FOR KAWASAKI JOYSTICK E 6415 PLUS E 6417 ADAPTER ...

Page 27: ...26 WIRING SCHEMATIC FOR KAWASAKI TWINSTICK E 6416 PLUS E 6417 ADAPTER ...

Page 28: ...27 WIRING SCHEMATIC FOR KOHLER JOYSTICK E 6415 PLUS E 6547 ADAPTER ...

Page 29: ...28 WIRING SCHEMATIC FOR KOHLER TWINSTICK E 6416 PLUS E 6547 ADAPTER ...

Page 30: ... HAND WHEEL MOTOR HIGH PRESSURE FORWARD LEFT HAND HYDROSTATIC TRANSMISSION REVERSE HIGH PRESSURE CASE DRAIN CHARGE PUMP INLET HIGH PRESSURE RIGHT HAND WHEEL MOTOR RIGHT HAND HYDROSTATIC TRANSMISSION HIGH PRESSURE FORWARD OIL FILTER OIL TANK ...

Page 31: ...30 NOTES SERVICE RECORDS DATE SERVICE WORK COMPLETED ...

Page 32: ...31 NOTES SERVICE RECORDS DATE SERVICE WORK COMPLETED ...

Page 33: ...32 NOTES SERVICE RECORDS DATE SERVICE WORK COMPLETED ...

Page 34: ...TM Safety Instructions Operators Manual Country Clipper Division Shivvers Manufacturing Inc 613 W English St Corydon IA 50060 0467 Ph 641 872 2544 Fax 641 872 1593 P 13160 ...

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