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GARAGE DOOR OPENER

ASSEMBLY/INSTALLATION MANUAL

Please read this manual and the enclosed safety materials carefully!

Fasten the manual near the garage door after installation.

The door WILL NOT CLOSE unless the Protector System

®

is connected 

and properly aligned.

Periodic checks of the opener are required to ensure safe operation.

The model number label is located under the light lens on the front panel of 
your opener.

When you see these Safety Symbols and Signal Words on
the following pages, they will alert you to the possibility of

serious injury

or 

death

if you do not comply with the

warnings that accompany them. The hazard may come
from something mechanical or from electric shock. Read
the warnings carefully.

When you see this Signal Word on the following pages, it
will alert you to the possibility of damage to your garage
door and/or the garage door opener if you do not comply
with the cautionary statements that accompany it. Read
them carefully.

Mechanical

Electrical

WARNING

CAUTION

WARNING

WARNING

WARNING

CAUTION

WARNING

WARNING

WARNING

CAUTION

WARNING

WARNING

This garage door opener has been designed and tested to offer safe service provided it is installed, operated,
maintained and tested in strict accordance with the instructions and warnings contained in this manual.

IMPORTANT SAFETY NOTES

PD210D • PD212D

248730

PD610D • PD612D • 7920KD

PD612KLD • 48930D

The Chamberlain Group, Inc.
845 Larch Avenue
Elmhurst, Illinois 60126-1196
www.chamberlain.com

There are two types of garage door openers pictured. Yours may appear slightly different.

Summary of Contents for PowerDrive PD212D

Page 1: ...r from electric shock Read the warnings carefully When you see this Signal Word on the following pages it will alert you to the possibility of damage to your garage door and or the garage door opener if you do not comply with the cautionary statements that accompany it Read them carefully Mechanical Electrical WARNING CAUTION WARNING WARNING WARNING WARNING WARNING CAUTION WARNING WARNING This gar...

Page 2: ...move ALL ropes connected to garage door BEFORE installing and operating garage door opener to avoid entanglement WARNING CAUTION WARNING CAUTION Sectional Door Preparing Your Garage Door 2 Completed Installation 3 Tools Needed 4 Opener Contents 4 Assembly Hardware 5 Installation Hardware 5 Assembly 6 8 Installation Installation safety instructions 9 Install the header bracket 10 Mount the header b...

Page 3: ... the garage door where it meets the floor Any gap between the floor and the bottom of the door must not exceed 1 4 6 mm Otherwise the safety reversal system may not work properly See Adjustment Step 3 Floor or door should be repaired The opener should be installed above the center of the door If there is a torsion spring or center bearing plate in the way of the header bracket it may be installed ...

Page 4: ... e door and o r the garag e door open er if you do not comp ly with the cautio nary state ment s that accom pany it Read them caref ully Mec han ical Elec trica l W WARN ARNIN G ING CAUTION WA RNING WA RNING W WARN ARNIN G ING WA RNING CAUTION CAUTION WA RNING WA RNING This garag e door open er has been desig ned and teste d to offer safe servic e provi ded it is instal led opera ted main taine d ...

Page 5: ... Clevis Pin 5 16 x 1 1 4 1 Self Threading Screw 1 4 14 x 5 8 2 2 Conductor Bell Wire White White Red Screw 6AB x 1 1 4 2 Screw 6 32 x 1 2 Spacer 2 Clevis Pin 5 16 x 1 1 C21 NOTICE Handle not shown actual size C20 C2 C3 C4 C5 C6 C7 C11 C8 C9 C10 C1 C14 C16 C17 C12 C13 C18 C19 C15 5 Threaded Trolley Shaft 1 Idler Bolt 1 B5 B1 Nut 3 8 1 Bolt 1 4 20 x 1 3 4 2 B6 B7 Lock Washer 3 8 1 Lock Nut 1 2 20 2 ...

Page 6: ...p insert a screwdriver into the hole 10 25 cm away from the front of the rail as shown To prevent INJURY from pinching keep hands and fingers away from the joints while assembling the rail WARNING CAUTION KEEP SMALL HOLES ALONG OPPOSITE EDGE OF RAILS FRONT RAIL TOP KEEP LARGER HOLE ON TOP A8 ALL HARDWARE SHOWN ACTUAL SIZE B3 Lock Nut Trolley Stop Hole B6 Bolt B3 Lock Nut B6 Bolt 1 B3 Lock Nut Cove...

Page 7: ...er ONLY use bolts fasteners mounted in top of motor unit WARNING CAUTION Cable Loop B4 Master Link Clip On Spring B4 Master Link Bar A2 Chain and Cable Do NOT remove Chain Cable from box B4 Master Link Attach Cable to Front of Trolley Run Cable Through Cut Out Window Install Idler Pulley A3 Chain Spreader Bolt Bolt Hex Screws 8 32x7 16 B7 Nut B2 Lock Washer B3 Lock Nut B5 Idler Bolt 2 3 4 5 6 7 Re...

Page 8: ... Threaded Shaft C4 Inner Nut C5 Lock Washer Attach Nut and Lock Washer to Trolley Threaded Shaft Tighten the Chain Base of Rail Mid Length of Rail A2 Chain 1 4 6 mm Desired Chain Tension B4 Master Link C4 Nut C5 Lock Washer B1 Threaded Trolley Shaft ALL HARDWARE SHOWN ACTUAL SIZE To avoid possible SERIOUS INJURY to fingers Securely attach chain spreader NEVER connect garage door opener to power so...

Page 9: ...ions included with your garage door opener Sectional Door One Piece Door GARAGE DOOR OPENER ASSEMBLY INSTALLATION MANUAL Ple ase rea d this ma nual and the enclo sed safety ma terials carefully Faste n the ma nual near the garag e door after ins tallation The door WILL NO T CLOS E unless the Prote cto r Syste m is connected and pro perly aligned Periodic checks of the opener are req uired to ensur...

Page 10: ...ttach it to the ceiling when clearance is minimal Fasten header bracket securely to structural supports It may be necessary to use a 2 x 4 as a structural support if installing on drywall or between two studs as shown in Step 3 Securely fasten 2 x 4 to structural supports using lag screws not provided Concrete anchors must be used if mounting header bracket or 2 x 4 into masonry To prevent possibl...

Page 11: ...ontal line made in Step 2 Highest Point of Travel A14 Bracket Mark the top and bottom bracket holes Horizontal Line Center of Garage Door Drill two 3 16 pilot holes UP Secure bracket with lag screws C18 Lag Screw Mark Bracket Holes Drill Holes ALL HARDWARE SHOWN ACTUAL SIZE Attach Bracket MOUNT THE HEADER BRACKET NOTE If your installation requires that the header bracket be mounted to the ceiling ...

Page 12: ... for Hanging from the Ceiling POSITION AND HANG MOTOR UNIT NOTE Before the motor unit is secured to the ceiling insure that the motor unit and rail are centered over the door If you mounted the header bracket off center hang the motor unit the same distance Concrete anchors must be used if installing any brackets into masonry Measure Distance C8 Lag Screws C9 Hex Bolt C5 Lock Washer C4 Nut Bracket...

Page 13: ...osition the door bracket on the face of the door within the following limits 1 The top edge of the bracket 2 4 5 10 cm below the top edge of the door 2 The top edge of the bracket directly below any structural support across the top of the door 1 2 3 HORIZONTAL AND VERTICAL REINFORCEMENT Horizontal and vertical reinforcement not provided is needed for light weight garage doors fiberglass aluminum ...

Page 14: ... the Trolley Slide Trolley Back 2 5 cm and Connect Straight Door Arm to the Trolley Connect Curved Door Arm to the Door Bracket Ensure Door is Fully Closed and Connect Door Arms CONNECT DOOR ARM TO TROLLEY RELEASED NOTE Handle should hang 6 feet 1 5 m above floor Ensure that the rope and handle clear the tops of all vehicles to avoid entanglement 1 2 3 4 5 To prevent possible SERIOUS INJURY or DEA...

Page 15: ... sure power is not connected BEFORE installing Door Control Connect ONLY to 24 VOLT low voltage circuit To prevent possible SERIOUS INJURY or DEATH from a closing garage door Install Door Control within sight of garage door out of reach of children at a minimum height of 5 feet 1 5 m and away from all moving parts of door NEVER permit children to operate or play with door control push buttons or r...

Page 16: ...ire Be sure power is NOT connected to the opener and disconnect power to circuit BEFORE removing cover to establish permanent wiring connection Garage door installation and wiring MUST be in compliance with ALL local electrical and building codes NEVER use an extension cord 2 wire adapter or change plug in ANY way to make it fit outlet Be sure the opener is grounded WARNING CAUTION WARNING WARNING...

Page 17: ...ting brackets are designed to clip onto the track of sectional garage doors without additional hardware Invisible Light Beam Protection Area Safety Reversing Sensor no higher than 6 15 cm above floor Safety Reversing Sensor no higher than 6 15 cm above floor Facing the door from inside the garage If it is necessary to mount the units on the wall the brackets must be securely fastened to a solid su...

Page 18: ...14 Carriage Bolt ALL HARDWARE SHOWN ACTUAL SIZE INSTALL THE PROTECTOR SYSTEM A9 Extension Bracket Inside Garage Wall Provided with Extension Bracket Provided with Extension Bracket OR Wall installation with Extension Brackets optional Sensor Beam No Higher Than 6 15 cm Above Floor 1 2 2a 2c 2b A10 Safety Sensor Bracket A17 Safety Reversing Sensor A17 Safety Reversing Sensor C14 Carriage Bolts C14 ...

Page 19: ... Insert the two white wires into the white quick connect terminal and insert the two black white wires into the grey quick connect terminal White Wires Black White Wires White Terminal Grey Terminal Screwdriver KG KG Connect Safety Sensors to Motor Unit C1 Staples ALL HARDWARE SHOWN ACTUAL SIZE Insulation Wire Strip 7 16 11 mm Strip All Safety Sensor Wires Black White Wires White Wires Twist Like ...

Page 20: ...ment NOTE Repeated operation of the opener during adjustment procedures may cause the motor to overheat and shut off Simply wait 15 minutes and try again NOTE If anything interferes with the door s upward travel it will stop If anything interferes with the door s downward travel including binding or unbalanced doors it will reverse HOW AND WHEN TO ADJUST THE LIMITS If the door does not open comple...

Page 21: ...UST THE FORCES 1 Test the DOWN close force Grasp the door bottom when the door is about halfway through DOWN close travel The door should reverse Reversal halfway through down travel does not guarantee reversal on a 1 1 2 3 8 cm obstruction See Adjustment Step 3 page 22 If the door is hard to hold or doesn t reverse decrease the DOWN close force by turning the control counterclockwise Make small a...

Page 22: ...not move more than an inch and the opener lights will flash The garage door opener will not close from a remote if the indicator light in either sensor is off alerting you to the fact that the sensor is misaligned or obstructed If the opener closes the door when the safety reversing sensor is obstructed and the sensors are no more than 6 25 mm above the floor call for a trained door systems techni...

Page 23: ...rity Keyless Entry System If you purchase a new remote or if you wish to deactivate any remote follow the instructions in the Programming section Activate your opener with any of the following The hand held Remote Control Hold the push button down until the door starts to move The wall mounted Door Control Hold the push button or bar down until the door starts to move The Keyless Entry See Accesso...

Page 24: ...e resetting the timer to 2 1 2 minutes 3 Repeat again for a 3 1 2 minute interval etc up to a maximum of four blinks and 4 1 2 minutes Lock Feature Designed to prevent operation of the door from hand held remote controls However the door will open and close from the Door Control the Outside Keylock and the Keyless Entry Accessories To activate press and hold the Lock button for 2 seconds The push ...

Page 25: ... reverse test after adjustments to force or travel limits The need for occasional adjustment for the force and limit settings is normal Weather conditions in particular can affect door travel Refer to Adjustment Step 1 Adjust the UP and DOWN Travel Limits Decrease down travel by turning DOWN limit adjustment screw clockwise Safety Reversing Sensor Bell Wire KG KG Learn Button LED or Diagnostic LED...

Page 26: ...s If motor unit doesn t operate motor unit is overheated Wait 15 minutes and retry If motor unit still will not operate replace logic board Symptom Sending indicator light glows steadily receiving indicator light is dim or flashing Realign receiving eye sensor clean lens and secure brackets Verify door track is firmly secured to wall and does not move Symptom Motor has overheated the motor unit do...

Page 27: ...g the Multi Function Door Control LOCK LIGHT LOCK LIGHT 1 Press and hold the button on the hand held remote that you wish to operate your garage door 2 While holding the remote button press and hold the light button on the Multi Function Door Control 3 Continue holding both buttons while you press the push bar on the Multi Function Door Control all three buttons are held 4 Release buttons when the...

Page 28: ...ess and hold enter 2 While holding the ENTER button press and hold the LIGHT button on the Multi Function Door Control 3 Continue holding the ENTER and LIGHT buttons while you press the push bar on the Multi Function Door Control all three buttons are held 4 Release buttons when the motor unit lights blink It has learned the code If light bulbs are not installed two clicks will be heard LOCK LIGHT...

Page 29: ... 4 digit PIN you have chosen then press Enter The opener light will blink four times 3 To set the number of hours this temporary PIN will work press the number of hours up to 255 then press OR 3 To set the number of times this temporary PIN will work press the number of times up to 255 then press The opener light will blink once when the temporary PIN has been learned Test by pressing the four but...

Page 30: ...emote control 3 953D 3 button remote control 4 10A20 3V2032 Lithium battery 5 29B137 Transmitter visor clip 6 41A2828 Emergency release rope and handle assembly 7 41B4494 1 2 conductor bell wire white and white red 8 41A5047 2 Header bracket with clevis pin and fastener 9 41A5047 1 Door bracket with clevis pin and fastener 10 178B35 Curved door arm section 11 178B34 Straight door arm section 12 12...

Page 31: ...racket 10 41A3150 Terminal block with screws 11 41A5525 5 Cover 12 41D3452 Limit switch assembly KEY PART NO NO DESCRIPTION 13 41D3058 Universal replacement motor and bracket assembly Complete with Motor worm bracket bearing assembly RPM sensor 14 41A2818 Limit switch drive and retainer 15 41A2822 1 Interrupter cup assembly 16 41C4398A RPM sensor assembly 17 41AC050 1 Receiver logic board assembly...

Page 32: ...ects a person entering the garage Sensor can be easily deactivated when desired SECURITY 3 Button Mini Remote Control With key ring and fastening strip 956D 940D Multi Function Door Control Panel Provides a Lock feature which prevents operation of garage door opener from portable remotes and a Light feature for constant light 945CB 7708CB 41A5281 Outside Quick Release Required for a garage with NO...

Page 33: ...33 NOTES ...

Page 34: ...34 NOTES ...

Page 35: ...ty gives you specific legal rights and you may also have other rights which vary from state to state CHAMBERLAIN 1 YEAR LIMITED WARRANTY LIFETIME MOTOR LIMITED WARRANTY PD610D PD612D PD612KLD 48930D The Chamberlain Group Inc Seller warrants to the first retail purchaser of this product for the residence in which this product is originally installed that it is free from defect in materials and or w...

Page 36: ...or call our Service number for a list of dealers in your area HOW TO ORDER REPAIR PARTS Selling prices will be furnished on request or parts will be shipped at prevailing prices and you will be billed accordingly WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION PART NUMBER PART NAME MODEL NUMBER ADDRESS ORDERS TO THE CHAMBERLAIN GROUP INC Technical Support Group 6020 S Country Club...

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