Bosca SOUL 700 Owner'S Manual Download

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Please read this entire manual before you install and use your BOSCA SOUL 700 Pellet Stove.

Failure to follow instructions may result in property damage, bodily injury, or even death.

Owner´s Manual

SOUL 700 Pellet Stove and Insert

Installation and Operating Instructions

Summary of Contents for SOUL 700

Page 1: ...re manual before you install and use your BOSCA SOUL 700 Pellet Stove Failure to follow instructions may result in property damage bodily injury or even death Owner s Manual SOUL 700 Pellet Stove and Insert Installation and Operating Instructions ...

Page 2: ...ire officials about restrictions and installation inspection requirements in your area PLEASE read this entire manual before installation and use of this pellet fuel burning room heater Failure to follow these instructions could result in property damage bodily injury or even death Save these instructions PROFESSIONAL INSTALLATION IS HIGHLY RECOMMENDED OWNER S MANUAL 1 ...

Page 3: ...700 Insert 24 Specifications Soul 700 Insert 25 Installation Check List Soul 700 Insert 26 Electrical Installation 26 OPERATION 27 Panel Controls 27 Proper Fuel 28 Pre Start Up Check 28 Building a Fire 28 Damper Control 29 Opening Door 29 Room Air Fan 29 If Stove Runs out of Pellets 29 Refueling 29 Shutdown Procedures 30 Safety Features 30 Thermostat Installation 30 Modes 30 OPERATING SAFETY PRECA...

Page 4: ...s also approved as a mobile home heater and is designed for connection to an outside combustion air source The stove will not operate using natural draft or without a power source for the blower systems and fuel feed system and must not be burned with any type of coal see PROPER FUEL This stove is designed to provide the optimum proportions of fuel and air to the fire in order to burn free of smok...

Page 5: ... of the stove to rise to operational levels One of the sensors could then make the convection fan and or feed system start on its own It is recommended that the stove be unplugged when not in use for extended periods of time i e during the summer months Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area ...

Page 6: ...683 mm 880 mm Freestanding 26 8 in 683 mm Width Height Depth Weight 26 8 in 34 6 in 30 2 in 419 lbs Flue Size Hopper Capacity Emmisions Rate Burn Rate BTU Range Approved Installations 3 or 4 80 lbs 2 5 grs hour EPA Certified 0 75 lbs to 5 5 lbs per hour 8 200 to 47 000 Mobile Home Alcove Conventional OWNER S MANUAL 5 ...

Page 7: ...oving 6 bolts 1 4 flat head See Fig Nº2 b Unpack Ash Box c Align ash box to stove firebox bottom start front bolts 1 4 hex head Adjust and install remaining 1 4 hex head bolts Do not fully tighten until alignment of all bolts are started press ash box up to stove bottom and tighten NOTE Make sure to get a tight seal A leak may cause stove to burn incorrectly fig Nº2 fig Nº3 FIRE BOX FLOOR PLATE AS...

Page 8: ...1 4 hex head bolts to stove bottom d Start all four holes but do not tighten untill all four are aligned e Once all four holes are aligned securely tighten the four bolts fig Nº4 fig Nº5 PEDESTAL ASSEMBLY 4 STAND THE STOVE UP fig Nº5 a Carefully raise the stove from back until resting solid OWNER S MANUAL 7 ...

Page 9: ...f Loosely tighten g Install top side panel bolts loosely h Align side panel and tighten bolts i Use same instruction on right side panel except hopper switch connection fig Nº6 fig Nº7 SIDE PANELS 8 OWNER S MANUAL a Unpack hopper top assembly b Slide hopper top down in between side panels c Adjust to be level with side panels d Screw front three 3 8 Oval Head Phillips screws into stove hopper fron...

Page 10: ... Phillips screws on back of hopper top back to hopper door hinge and tighten e Lift hopper door to ensure it moves freely and aligns with hopper switch a Unpack back panel assembly b Align the back panel to predrilled holes on hopper top assembly and side panels c Install nine 3 8 Oval Head Phillips screws d Align lower back panel to pre drilled holes on side panels e Install six 3 8 Oval Head Phi...

Page 11: ...roved alternatives Clearances are measured from the sides back and face door opening or stove body refer to fig Nº 11 The clearances may only be reduced by means approved by the regulatiory authority FLOOR PROTECTION Freestanding installations minimum 33 wide by 36 deep The stove must be placed on a continuous grouted joints noncombustible material such as ceramic tile cement board brick 3 8 millb...

Page 12: ...IEW TOP VIEW DO NOT USE MAKESHIFT MATERIALS OR COMPROMISES IN THE INSTALLATION OF THIS UNIT INSTALL VENT WITH CLEARANCES SPECIFIED BY THE VENT MANUFACTURER ALCOVE CLEARANCES OWNER S MANUAL 11 178 mm 1400 mm minumum height 55 in 510 mm 20 in 915 mm maximum depth 36 in 76 mm 3 in 178 mm 7 in ...

Page 13: ...refer to Fig Nº 13 A rodent guard wind hood 1 4 minimum wire mesh must be used at the termination All connections must be secured and airtight by using the appropriately sized hose clamp and or UL 181 AP foil tape COMBUSTION AIR SUPPLY Soul 700 Pellet Free Standing WHEN OUTSIDE AIR IS NOT USED Soul 700 Pellet Free Standing OWNER S MANUAL 12 fig Nº13 SELECT A LOCATION BETWEEN FRAMING MEMBRES FOR TH...

Page 14: ...et Horizontal Pipe Run 1 equivalent foot per actual foot Vertical Pipe Run 0 5 equivalent foot per actual foot NOTE At altitudes above 3 000 feet we suggest the use of 4 diameter vent at an EVL of 7 feet or more DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT INSTALL VENT AT CLEARANCES SPECIFIED BY THE VEN...

Page 15: ...tions Position stove adhering to clearances show in Figure Nº11 Locate position of hole in wall directly behind stove exhaust vent Always maintain 3 clearance from combustible materials Install L Vent wall thimble per L Vent manufacturer s instructions refer fig Nº 15 Attach enough piping to penetrate and extend at least 12 beyond exterior walls An 5 foot vertical pipe run is suggested where possi...

Page 16: ... maintain 3 clearance from combustible materials When passing through additional floors or ceilings always install firestop spacer After lining up for hole in roof cut either around or square hole in roof always 3 larger all the way around pipe Install upper edge and sides of flashing under roofing materials nail to the roof along upper edge Do not nail lower edge Seal nail head with non hardening...

Page 17: ...n alternative 3 or 4 L Vent can be run inside existing chimney to termination Figure 17b This is the preferred method 24 MIN ATTIC INSULATION SHIELD CEILING SUPPORT FIRESTOP SPACER PIPE ADAPTER TEE WITH CLEAN OUT ADAPTER 24 MIN ATTIC INSULATION SHIELD CEILING SUPPORT FIRESTOP SPACER PIPE ADAPTER TEE WITH CLEAN OUT ADAPTER Follow guidelines for equivalent OWNER S MANUAL 16 ...

Page 18: ...self taping screws at all joint connections to ensure a tight seal Install and seal the top plate from step 3 with non hardening mastic Slip the storm collar over the pipe and while holding the pipe at the proper elevation affix the collar with a minimum of three 1 4 stainless steel sheet metal screws Seal all joints and seams around the collar Connect the horizontal pipe by pushing it through the...

Page 19: ...f the hole in the masonry as shown in Figure Nº19 Install and seal the top plate from step 3 with non hardening mastic Slip the storm collar over the pipe and while holding the pipe at the proper elevation affix the collar with a minimum of three 1 4 stainless steel sheet metal screws Seal all joints and seams around the collar Connect the horizontal pipe by pushing it through the hole in the maso...

Page 20: ...lations 3 or 4 55 75 adjustable hopper 2 5 grs hour EPA Certified 0 75 lbs to 5 5 lbs per hour 8 200 to 47 000 Mobile Home Alcove Conventional SPECIFICATIONS Soul 700 Pellet Insert Fig Nº20 30 5 in 775 mm standard 40 in 1017 mm standard 34 in 864 mm oversize with 45 in 1143 mm oversize with 27 4 in 697 mm 26 8 in 683 mm SIDE VIEW 12 6 in 320 mm 14 8 in 377 mm 22 4 in 570 mm Adjustable 19 5 in to 2...

Page 21: ...TORY BUILT FIREPLACES The BOSCA SOUL 700 Pellet Insert is approved for installation into a solid fuel burning fireplace either a masonry fireplace built to UBC37 or ULC S628 standards or an approved factory built zero clearance fireplace built to UL 127 or ULC S610 standards MASONRY MINIMUM OPENING Fig Nº21 MINIMUM OPENING FOR ZERO CLEARANCE FIREPLACES Fig Nº22 fig Nº22 Recommended clearance zone ...

Page 22: ...ctory built firebox must accept the insert without modification other than removing bolted or screwed together pieces such as smoke shelf deflectors ash lips screen or door tracks and damper assemblies Any fireplace components which are removed must be retained so they can be reinstalled to restore the fireplace to its original operating condition The removal of any part must not alter the integri...

Page 23: ...nt 18 in E Hearth extension side 6 in F Insert to mantel 20 5 in fig Nº24 HEARTH FLOOR PROTECTION BOSCA SOUL 700 Pellet Insert In the US and Canada the area below and directly in front of this appliance must be an approved fireplace hearth or protected by a non combustible hearth floor protector with a minimum thickness of 3 8 which has a thermal conductivity of k per inch 84 or lower value better...

Page 24: ...ation such as fiberglass mineral wool or ceramic material Do not use high temperature caulking materials to seal any edge to prevent future serviceability OUTSIDE AIR THROUGH REAR WALL VENTING SYSTEM Soul 700 Pellet Insert Direct Connect With Outside Air Fig Nº25 fig Nº25 OWNER S MANUAL 23 ...

Page 25: ...DE AIR Fig Nº26 fig Nº26 fig Nº27 OWNER S MANUAL 24 a Install four 3 8 hex head leveling bolts to bottom if needed depending on fireplace floor and hearth material b Slide surround panel from top down c Align surround panel holes to stove body d Loosely install six 1 4 hex head bolts to stove body e Check surround panel alignment and then tighten f Connect hopper switch wire to hopper switch by sl...

Page 26: ...rew to top g Install and adjust cap to fit and seal hopper chute with two adjustable slots on ends h Install two screws to secure cap NOTE Make sure that hopper top securely attaches to hopper so pellets and dust does not exit hopper NOTE Hopper and chutes are supplied to fit most fireplaces 3 LOW HOPPER TOP PELLET CHUTE ASSEMBLY Fig Nº29 a Unpackage hopper top assembly b Hopper top is adjustable ...

Page 27: ...plugged into a standard three prong 120V 60hz electrical outlet Voltage variations can lead to serious performance problems The BOSCA SOUL 700 Pellet is designed for 120V AC with no more than 5 variation BOSCA cannot accept responsibility for poor performance or damage due to inadequate voltage If connected to an older two prong outlet a separate ground wire must be run to a proper ground refer th...

Page 28: ... setting When the HIGH FAN button is pushed the room air fan will switch to its highest setting When this button is pushed again the room air fan will return to its original setting based on the Feed Rate Advance setting RESET TRIM Different size and quality pellet fuel may require adjustment of the 1 feed setting on the Feed Rate Advance bar graph This is usually a one time adjustment based on th...

Page 29: ...ove will ignite You may have to go through 2 3 startup cycles with each cycle lasting 15 minutes The stove will shut off You must then go through the startup procedure again Factory approved pellets are those 1 4 or 5 16 in diameter and not over 1 long Longer or thicker pellets sometimes bridge the auger flights which prevents proper pellet feed Burning wood in forms other than pellets is not perm...

Page 30: ...setting is increased See DAMPER CONTROL 5 Adjust the pellet fuel feed rate to desired setting by pressing Feed Rate Advance Heat Level button If stove doesn t start in 15 minutes press power ON OFF wait a few minutes and go through startup procedure again starting with step 3 OPENING DOOR If the door is opened while the stove is in operation it must be closed within 30 seconds or the stove will sh...

Page 31: ...ove is ready to plug in a thermostat It must be a millivolt thermostat To connect your stove to a thermostat follow these steps Unplug the stove from the power outlet Find the white red wire to connect the thermostat located at the back of the stove near the control board Plug in the wires of the thermostat Plug the stove back into the power outlet MODES NOTE To switch between any of the three mod...

Page 32: ... AS FURNITURE DRAPES TOYS ETC AT LEAST THREE FEET FROM THE OPERATING STOVE Maintain proper ventilation It is important that adequate oxygen be supplied to the fire for the combustion process to take place Modern houses are often so well insulated that it may become necessary to open a window slightly or install an outside air vent to provide sufficient combustion air Since heating with a solid fue...

Page 33: ...ve ashes Make sure the fire is out and the firebox is cool Clean heat exchanger tubes See CLEANING and Figure Nº 34t Remove the burnpot s inner section by grasping it and pulling straight up Empty ashes from the inner section and scrape with the cleaning tool Make sure holes are not plugged Vacuum to remove ashes from the burn chamber interior and the burnpot shell or sweep the ash into the ash cl...

Page 34: ...fig Nº33 b fig Nº33 c fig Nº333a OWNER S MANUAL 33 ...

Page 35: ...doors allow access to the chamber surrounding the firebox Periodically you must vacuum ashes from this chamber In some cases you will need to remove creosote which can accumulate rapidly under certain conditions A small wire brush can be used It is important to remove this creosote because it is highly combustible fig Nº35 INSPECT BEHIND THESE CLEANING PLATES AT LEAST ONCE PER TON OF PELLETS BURNE...

Page 36: ...it should be removed to reduce the risk of a chimney fire Inspect the system at the stove connection and at the chimney top Cooler surfaces tend to build creosote deposits quicker so it is important to check the chimney from the top as well as from the bottom The creosote should be removed with a brush specifically designed for the type of chimney in use A qualified chimney sweep can perform this ...

Page 37: ... fall through under the burnpot make sure the slider plate is in place to seal off the firebox floor Check to make sure vent pipe installation meets criteria in Owner s Manual Check the connectors that attach the gray wires to the air switch Check to see if the gray wires are loose at the Molex connector With the stove on check to see if the combustion blower is running If it is not you will need ...

Page 38: ...cuit in Then rotate the bottom end of the auger shaft up towards you until you can lift the shaft out of the stove After you have removed the shaft inspect it for bent flights burrs or broken welds Remove any foreign material that might have caused the jam Also check the auger tube for signs of damage such as burrs rough spots or grooves cut into the metal that could have caused a jam Remove the a...

Page 39: ...e igniter element inside of the igniter housing Make sure that the air intake collar on the burnpot is touching the rear wall of the firebox Put power directly to the igniter element Watch the tip of the igniter from the front of the stove After about 2 minutes the tip should glow If it does not the element is bad Check the voltage going to the igniter during startup It should be a full current If...

Page 40: ...ds Remove any foreign material that might have caused the jam Also check the auger tube for signs of damage such as burrs rough spots or grooves cut into the metal that could have caused a jam Check all wires and connectors that connect to the auger motor high limit switch and the Molex connector If the fuse is good the wires and connectors check out good and the high limit switch did not trip tes...

Page 41: ...ING Clean any dust off of t he windings and fan blades If cleaning the blower does not help the blower may be bad The highest heat level setting is designed for use over short periods of time Burning the stove on the highest setting for longer than 1 2 hours could lead to potential overheating situations Bosca pellet stoves are designed and tested to use wood pellets While it is possible to burn a...

Page 42: ...RAY GRAY PINK BLUE BRN BRN WHT YELL RED BLK CONTROL BOARD WHITE SS2 SS4 HOPPER SWITCH ELECTRICAL DIAGRAM OWNER S MANUAL 41 SMOKE SMELL OR SOOT BUILD UP Because it is a wood burning device your BOSCA SOUL 700 Pellet stove may emit a faint wood burning odor If this increases beyond normal or if you notice any soot build up on walls or furniture check your exhaust system carefully for leaks All joint...

Page 43: ...Convection Blower Gasket Auger Housing Gasket Wire Harmess Air Preassure Switch Hopper Switch Door without ceramic glass Ash Door Ashpan Cleaning Tool Latch Assembly Door Handle Baffle Plate Burn Pot Burn Pot Gasket Burn Grate Heat Exchange Acces Door Left Pannel Right Pannel Control Board Door Heat Exchange Cleaning Rod Assembly Damper Linkage Ignitor Assembly Ceramic Glass with gasket Top Rear S...

Page 44: ...OWNER S MANUAL 43 REPLACEMENT PARTS 13 32 39 14 15 20 22 21 B A 22 O M N C E G P I D F H J K L ...

Page 45: ...OWNER S MANUAL 44 REPLACEMENT PARTS 13 32 39 14 15 20 22 21 B A 22 D F E C G H K M J L I ...

Page 46: ... may apply CONDITIONS OF WARRANTY This Warranty is non transferable and is made to the original retail purchaser only provided that the purchase was made through an authorized BOSCA Stove Dealer It must be installed and operated at all times in accordance with the Installation and Operating Instructions furnished with the product as well as any local and national building codes Any alteration will...

Page 47: ...ty by either repairing or replacing the unit or refunding the wholesale price of the defective part s The Warranty extended by BOSCA described above covers only stoves appliances sold in the United States and Canada and will be considered null and void if the serial number label is removed or altered The Dealer is not authorized to alter this warranty Warranty limitations may not apply in your are...

Page 48: ...BOSCA CHILE S A Av Américo Vespucio 2077 Huechuraba Santiago Chile Telephone 56 2 3288500 Fax 56 2 624 1891 www boscastoves com Made in Chile ...

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