Osburn Enerzone BIO-45 MF Owner'S Manual Download | Manualshive

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PROFESSIONAL INSTALLATION IS HIGHLY RECOMMENDED

Manufactured by:

Stove Builder International Inc.

Quebec City (Quebec)

CANADA

45165A

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Warning: If your appliance is not properly installed a house fire may result. For your safety, follow
the installation directions. Contact local building or fire officials about restrictions and installation
inspection requirements in your area.

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PLEASE read this entire manual before installation and use of this pellet fuel-burning room heater.
Failure to follow these instructions could result in property damage, bodily injury, or even death.

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Save these instructions.

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Some surfaces become hot at higher feeding rates. To prevent potential burns, avoid contact with
those areas.

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This heating unit must serve as a supplementary heat source. An alternative heat source should
be available in the home if needed. The manufacturer cannot be responsible for additional heating
costs associated with the use of an alternative heat source.

•

It is highly recommended that the user buys this product from a retailer who can provide
installation and maintenance advices.

OWNER’S MANUAL

MODEL HYBRID-45 MF

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Summary of Contents for Enerzone BIO-45 MF

Page 1: ...ing room heater Failure to follow these instructions could result in property damage bodily injury or even death Save these instructions Some surfaces become hot at higher feeding rates To prevent potential burns avoid contact with those areas This heating unit must serve as a supplementary heat source An alternative heat source should be available in the home if needed The manufacturer cannot be ...

Page 2: ...ntial installation according to current national and local building codes as a freestanding room heater It is also approved as a mobile home heater which is designed for connection to an outside combustion air source The stove will not operate using natural draft or without a power source for the blower systems and fuel feed system and must not be burned with any type of coal This stove is designe...

Page 3: ...rise to operational levels one of the sensors could then make the stove start on its own It is recommended that the stove be unplugged when not in use for extended amounts of time i e during the summer months Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area Notify your insurance company of this stove a...

Page 4: ...2 Opening Door 13 Convection blower 13 If Stove Runs Out Of Pellets 14 Damper Control 14 Refueling 14 Shutdown Procedure 14 Safety Features 14 Optional Thermostat 15 Thermostat Installation 15 Please Read This Operating Safety Precautions 17 MAINTENANCE 18 Ash Removal 18 Ash Disposal 18 Vacuum Use 19 Cleaning 19 Blowers 19 Chimney Cleaning 20 Recommended Maintenance Schedule 20 Removal Replacement...

Page 5: ... these functions CLEARANCES The Osburn Hybrid 45 MF has been tested and listed for installation in residential mobile home refer figure 1 2 FLOOR PROTECTION minimum 6 in the front and 6 on each side The stove must be placed on a continuous grouted joints noncombustible material such as ceramic tile cement board brick 3 8 millboard or equivalent or other approved or listed material suited for floor...

Page 6: ...ent that meets the ULC S 609 M89 and ULC ORD C441 M90 Standards For the United States we recommend that you use a listed pellet vent that meets the UL 641 7 th edition Standard This unit can be vented in an existing chimney with the addition of a liner if the chimney is more than 4 in diameter Class A chimney is not required Refer to the instructions provided by the vent or chimney manufacturer es...

Page 7: ...run see Appendix A At least 3 feet of vertical rise are needed in all cases A longer vertical rise will favour a better exhaust 6 To reduce the risk of smoke spillage never terminate with a horizontal run If your system terminates with a horizontal run add at least 3 feet of vertical rise see Appendix A 7 Attach cap and seal outside wall thimbles with non hardening waterproof mastic Termination sh...

Page 8: ... in roof always 3 larger all the way around pipe Install upper edge and sides of flashing under roofing materials nail to the roof along upper edge Do not nail lower edge Seal nail heads with flexible waterproof sealant 3 Apply flexible waterproof sealant where the storm collar meets the vent Slide storm collar down until it sits on the flashing Seal and install cap Mobile home installations must ...

Page 9: ...k the center of the hole where the pipe is to pierce the masonry chimney 2 It will be necessary to break out the masonry around the location of the pipe center mark Use a 4 inch diameter hole for 3 inch pipe and 5 inch diameter hole for 4 inch pipe 3 Measure and build chimney top plate Cut out holes for chimney pipe and if used the outside air pipe 4 Install the tee on the bottom of the vertical p...

Page 10: ...b that came with your owner s manual Fix the two brackets using the same screws you have removed Lay the log set inside the firebox as shown on figure 14d 14e SCREWS SCREWS LOG SUPPORT LOG SUPPORT LOG SUPPORT LOG SET Figure 14c Location of supports Figure 14d Log set positioning Figure 14e Log set positioning Figure 14b Log set supports Figure 14a Fixation of supports INSTALLATION 10 ...

Page 11: ...ular basis as per our recommended maintenance schedule This is particularly critical if you have animals in your house such as a dog or a cat Filters that are not cleaned can clog up and cause your stove to overheat You may also damage or burn the convection blowers In order to install the filters simply insert them in the slot just above the blower s finger guard To clean the filters use a vacuum...

Page 12: ...d ash content should be indicated on the bag by the pellet manufacturer PRE START UP CHECK Remove burn pot making sure it is clean and none of the air holes are plugged Clean the firebox and then reinstall burn pot Clean door glass if necessary a dry cloth or paper towel is usually sufficient Never use abrasive cleaners on the glass or door Check fuel in the hopper and refill if necessary BUILDING...

Page 13: ...CER button is pushed the convection blower will switch to its lowest speed The convection blower will remain at its lowest speed unless the stove reaches a certain temperature If this occurs the convection blower will go back to its highest setting to cool down the stove The low noise button will have to be pressed again for the convection blower to go back to its lowest speed Please note that the...

Page 14: ...CEDURE Turning your Osburn stove off is a matter of pressing the MODE control panel switch until the OFF led goes on The blowers will continue to operate until internal firebox temperatures have fallen to a preset level SAFETY FEATURES a Your stove is equipped with a re settable high temperature switch also called heat sensor or heat switch The switch has a reset button on its backside Like a circ...

Page 15: ...mfort and efficiency from you Hybrid 45 MF The thermostat should be mounted 50 inch from the floor on a wall located 15 to 20 feet from the stove You should avoid an installation directly in front of the stove to avoid cycling See figure 17 MODES THERMOSTATIC MODE To use this mode the MODE button must be pushed to Thermostat upon starting the stove The heat setting is then selected using the Heat ...

Page 16: ...oard to let you know that you are in the PILOT ON mode If you wish to go back to the default thermostatic mode i e the unit shuts down after 45 minutes if the thermostat does not call for heat simply press the same two buttons again for a couple of seconds The letters P I L O T A U T O will appear on the PC Board to let you know that you are in the PILOT AUTO mode NOTE When in thermostatic mode Yo...

Page 17: ...e ambient air in a confined room becomes to hot the stove may overheat and the thermal protection on the combustion exhaust motor may be activated causing the motor to stop d KEEP ALL LOOSE OR MOVEABLE HOUSEHOLD COMBUSTIBLES SUCH AS FURNITURE DRAPES TOYS ETC AT LEAST THREE FEET FROM THE OPERATING STOVE e Maintain proper ventilation It is important that adequate oxygen be supplied to the fire for t...

Page 18: ...gure 18 19 d Open the door and remove the burn pot by grasping it and pulling straight out Scrape the burn pot with a scraper if necessary Make sure that the burn pot holes are not plugged Empty ashes from the burn pot into the pedestal ash bin through the opening at the bottom of the firebox Put the burn pot back in place Make sure it is level and pushed all the way in e Scrape the ashes in the f...

Page 19: ...EAT THIS OPERATION AT LEAST ONCE PER TON OF PELLETS BURNED UNTIL YOU ARE FAMILIAR WITH HOW ASHES ACCUMULATE WITH YOUR OPERATING PRACTICES BLOWERS DANGER RISK OF ELECTRIC SHOCK DISCONNECT POWER BEFORE SERVICING UNIT Cleaning Over a period of time ashes or dust may collect on the blades of both the combustion exhaust blower and convection blower Periodically the blowers should be cleaned as the ash ...

Page 20: ...ified chimney sweep can perform this service It is also recommended that before each heating season the entire system be professionally inspected cleaned and if necessary repaired To clean the chimney detach the vent at the combustion blower transition where it is attached to the blower RECOMMENDED MAINTENANCE SCHEDULE Use this as a guide under average use conditions Components Daily Weekly or aft...

Page 21: ...talled Check to make sure vent pipe installation meets the criteria in the owner s manual as well as the pipe manufacturer s recommendations 4 The airflow pressure switch wire connections are faulty Check the connectors attached to the pressure switch 5 The airflow pressure switch wires are pulled loose at the connector on the wiring harness Check to see whether the wires are loose at the connecto...

Page 22: ...aft from the auger housing Start by emptying the hopper Take the rear panel off the stove body Then take the auger motor off by removing the screws that hold the motor to the auger shaft Once the motor is out remove the four screws on the steel plate that holds the auger shaft to the auger housing Then rotate the bottom end of the auger shaft down towards you until you can pull the shaft down out ...

Page 23: ...ad the unit will stop after the ignition cycle If this situation occurs call your dealer or technician 5 The control board is not sending power to the igniter Check the voltage going to the igniter during ignition It should be a full current If the voltage is lower than full current check the wiring If the wiring is functional and properly connected the board is defective You will need a technicia...

Page 24: ...gain SMOKE SMELL COMING BACK INTO THE HOME Possible Causes Possible Remedies 1 There is a leak in the vent pipe system Inspect all vent pipe connections This is a pressurized exhaust system All vent connector joints must be sealed and fastened in accordance with the pellet pipe manufacturer s instructions to ensure consistent performance and avoid smoke and ash spillage 2 The gasket on the combust...

Page 25: ...mately 3000 RPM You will need a technician to perform this test 7 Bad pellets Applies to GLASS SOOTS UP AT A VERY FAST RATE Only The brand of pellets or the batch of pellets that are being used may be of poor quality If possible try a different brand of pellets You might also want to try a brand that is made from a different type of wood softwood vs hardwood Different woods have different characte...

Page 26: ...lid stay open more than 3 minutes Inverted polarity in power outlet Power outage Igniter fuse is burnt out SMOKE SMELL OR SOOT BUILD UP Because it is a wood burning device your Osburn Hybrid 45 MF may emit a faint wood burning odor If this increases beyond normal or if you notice an unusual soot build up on walls or furniture check your exhaust system carefully for leaks All joints should be prope...

Page 27: ...CTION BLOWER SWITCH L 250 HIGH TEMPERATURE MANUAL RESET HIGH TEMPERATURE SWITCH F 160 SWITCH L 250 AUTOMATIC HIGH TEMPERATURE CONTROL AIR SUPPLY INTAKE FRESH AIR COMBUSTION EXHAUST BLOWER MOTOR CLEANING ACCESS PANEL THERMISTOR EXHAUST IGNITER PRESSURE SWITCH BLOWER CONVECTION AUGER MOTOR SWITCH L 250 HIGH TEMPERATURE MANUAL RESET CONVECTION BLOWER THERMOSTAT TERMINAL CORD POWER CONTROL AIR SUPPLY ...

Page 28: ...Side SE52710 Exhaust Adapter 3 SE52572 Hot Rod Igniter 44030 Thermistor 44095 F 160 Convection blower heat sensor 44058 L 250 Automatic High Temp Switch 44059 L 250 Manual Reset High Temp Switch 44041 Window Gasket 7 AC06400 Convection blower gasket 21107 Combustion Exhaust blower gasket 21109 Auger 24017 Central decorative masonry like panel 21116 Left decorative masonry like panel 21114 Right de...

Page 29: ...tal vent coming out at the back of the stove on a total distance of 4 feet followed by a Tee and a 6 foot vertical rise it would be acceptable The installation would end be within the allowable configuration zone on the chart since it would have at least one foot of vertical rise for each foot of horizontal run Furthermore the total vertical rise would be at least 3 foot high WARNING To reduce the...

Page 30: ...ivalent vent lenght calculation table DRAW YOUR INSTALLATION 1 SQUARE 1 F00T PART DAILY 10 bags 25 bags E xchanger Baffle Left interior channel Hopper Evacuation blower Blower blades Pressure system Burn pot Convection blower filter Evacuation system Gaskets CLEANING Use 4 pipe if you have more than 15 feet of Equivalent Vent Length EVL The longer the run of pipe in your installation the more rest...

Page 31: ...art All parts and labour costs covered by this warranty are limited according to the table below The manufacturer at its discretion may decide to repair or replace any part or unit after inspection and investigation of the defect The manufacturer may at its discretion fully discharge all obligations with respect to this warranty by refunding the wholesale price of any warranted but defective parts...

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