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Bailey Hartmann & Braun

TM

Instruction

Conductor

 

Conductor VMS

Series 42 Auxiliary Terminal

Summary of Contents for Symphony Conductor VMS 42 Series

Page 1: ...Bailey Hartmann Braun TM Instruction Conductor Conductor VMS Series 42 Auxiliary Terminal...

Page 2: ...he section and any nonprocedural informa tion This flowchart directs personnel to the appropriate proce dure located in the back of this instruction By treating each task as a separate entity the proc...

Page 3: ...al PR5 1 through PR5 5 Original PR6 1 through PR6 2 Original PR7 1 through PR7 3 Original PR8 1 through PR8 2 Original PR9 1 through PR9 4 Original PR10 1 through PR10 3 Original PR11 1 Original PR12...

Page 4: ...Nomenclature 1 8 Specifications 1 8 Accessories 1 11 Section 2 Description and Operation 2 1 Introduction 2 1 Functional Operation 2 1 Section 3 Installation 3 1 Introduction 3 1 Special Handling 3 1...

Page 5: ...A Dimension Drawings A 1 Introduction A 1 Appendix B Factory Cabling B 1 Introduction B 1 Appendix C Quick Reference C 1 Introduction C 1 List of Procedures No Title PR1 Cover Removal PR2 Anchoring PR...

Page 6: ...acement PR31 Keyboard Interface Assembly Replacement PR32 Upper Monitor Removal PR33 Lower Monitor Removal PR34 Touchscreen Removal PR35 Touchscreen Installation PR36 Upper Monitor Installation PR37 L...

Page 7: ...Typical A 8 A 10 IICPI01 15 Wedge Table Dimensions A 9 A 11 IICPI02 45 Wedge Table Dimensions A 9 A 12 IICPI01 Work and Printer Surface Dimensions A 10 A 13 IICUC01 Utility Console Dimensions A 11 B 1...

Page 8: ...ystick Connection PR9 3 PR9 5 IIADP01 Installation PR9 4 PR10 1 Table Top and Console Model Cable Entry Cutouts PR10 2 PR10 2 Environmental Model Cable Entry Cutout PR10 3 PR12 1 Work Surface Installa...

Page 9: ...PR28 3 Environmental Model Keyboard Interface Assembly PR28 2 PR28 4 Environmental Model Joystick Connection PR28 3 PR29 1 IIADP02 Replacement PR29 2 PR29 2 IIADP02 Bezel Removal PR29 3 PR30 1 NADS03...

Page 10: ...WBPEEUI220771A0 ix List of Tables continued No Title Pg B 4 Panel Mount Model Factory Cabling B 7 C 1 Quick Reference Figures C 1 PR7 1 IIMKM02A Module Jumper Settings PR7 1 PR11 1 Printers PR11 1...

Page 11: ...result in severe or fatal shock or equipment damage p PR17 1 PR19 1 PR20 1 PR21 1 PR23 1 Disconnect the AC line cord or power lines from the operating branch circuit coming from the source before atte...

Page 12: ...ECIFIC CAUTIONS On the keyboard interface connector board set positions 5 6 and 7 of dipswitch SW1 to closed on Set positions 1 through 4 and 8 of dipswitch SW1 to open off Failure to configure dipswi...

Page 13: ...iptions from equipment manuals Parts without a description must be ordered from the nearest sales or service office Recommended spare parts lists including prices are available though the nearest sale...

Page 14: ...ered trademark of Elsag Bailey Process Automation Ethernet Trademark of Xerox Corporation HP Registered trademark of Hewlett Packard Company INFI NET Registered trademark of Elsag Bailey Process Autom...

Page 15: ...WBPEEUI220771A0...

Page 16: ...l Intended User This instruction is intended for use by technical personnel responsible for the installation maintenance and repair of the auxiliary terminal System engineers and technicians with a ba...

Page 17: ...itor is mounted on top of the case and the keyboard interface assembly is located below the monitor The monitor can tilt and swivel The rear connector panel has an AC input alarm relays con nectors fo...

Page 18: ...ule in the multibus card cage The monitors annunciator dis play panel ADP and keyboard interface assembly are in the upper half of the auxiliary terminal The lower half contains the power supply CPU p...

Page 19: ...le entry is located at the rear of the auxiliary terminal Environmental Model C I CV42C 3 Figure 1 4 shows the environmental model of the auxiliary ter minal The environmental model contains a monitor...

Page 20: ...air conditioner provides internal cooling and the stainless steel exterior provides corrosion protection Panel Mount Model C I CV42C 4 The hardware of the panel mount model is located behind the monit...

Page 21: ...may be used as a reference Introduction Presents an overview of the auxiliary terminal and related hardware It also provides a complete list of system specifications Description and Operation Describ...

Page 22: ...rious components Appendix B Factory Wiring Contains factory wiring diagrams and tables Appendix C Quick Reference Provides useful information including circuit board drawings showing the locations of...

Page 23: ...ify and describe the auxiliary terminal Specifications Table 1 3 contains the specifications for the C I CV42C auxil iary terminals Table 1 1 Reference Documents Number Document I E96 500 Site Plannin...

Page 24: ...characteristics Power supply 5 VDC at 20 A 12 VDC at 4 A 12 VDC at 4 A Model Voltage Typical Amps Maximum Amps Typical Watts Maximum Watts C I CV42C 1 120 1 96 2 55 175 227 240 1 20 1 56 175 227 C I...

Page 25: ...ltitude Operating 10 to 40 C 50 to 104 F Nonoperating1 30 to 65 C 22 to 149 F Storage 5 to 50 C 41 to 122 F Operating 20 to 80 noncondensing Recommended minimum 40 Storage 10 to 95 noncondensing Opera...

Page 26: ...ic Value Model Height Width Depth cm in cm in cm in C I CV42C 1 55 80 22 00 49 53 19 50 60 96 24 00 C I CV42C 21 107 27 42 23 71 12 28 00 109 01 42 92 C I CV42C 22 156 94 61 78 71 12 28 00 109 01 42 9...

Page 27: ...rk and printer surface IIPRT02 Black and white printer IIPRT03 Color printer up to 64 colors IIPRT05 High speed black and white printer IIPRT08C Color black and white screen copy printer IIPRT09 24 pi...

Page 28: ...s schematics faceplates trends and alarm summaries For operating procedures refer to Table 1 1 Functional Operation The auxiliary terminal controls and monitors the process through the main workstatio...

Page 29: ...Block Diagram T01456A EN GINEERING KEYBOAR D JOYSTICK TOUC HSCREEN MOUSE TRAC KBALL AD P PANEL C I CV42C 3 ONLY NOT USED ON C I CV42C 3 OPERATOR KEYBOAR D IIM KM02A MODULE RGB KEYBOAR D INTER FACE AS...

Page 30: ...er to Table 1 4 is available for personnel working on components containing semiconductor devices It contains two wrist straps a ground cord assembly an alligator clip and a static dissipating work su...

Page 31: ...ive sys tem it should be done quickly Do not cut leads or lift circuit paths when troubleshooting 7 Be sure to ground any test equipment 8 Avoid static charges during removal and replacement Make sure...

Page 32: ...the components when removing any fasteners that secure them to their ship ping pallets Never sit or stand on work surfaces or any other part of the auxiliary terminal Do not remove or install printed...

Page 33: ...provides line filtering transient suppression and a 20 amp circuit breaker on the console and environmental models or a 10 amp circuit breaker on the panel mount model The location and part number of...

Page 34: ...degree Fahr enheit rating and thermoplastic insulation Wire with a 300 volt or 150 volt rating may be used if it is accepted by local wiring codes Wiring must be protected by cable trays or con duit a...

Page 35: ...nnections for the various models Grounding This instruction does not discuss the details of grounding sys tems Good grounding practices prevent problems and reduce system downtime A complete and prope...

Page 36: ...aths that apply before continuing At least one path must be completed Some blocks contain alphanumeric codes These codes identify the procedure that describes the steps to complete an indi cated task...

Page 37: ...THERNET WIRING PRINTER INSTALLATION PR5 PR10 PR11 COVER INSTALLATION PR39 PR6 IIMKM02A MODULE SETTINGS PR7 KEYBOARD INTERFACE DEVICE INSTALLATION PR9 MODULE INSTALLATION PR8 USING TABLE TOP CABINET TO...

Page 38: ...INSTALLATION PR12 MODULE REMOVAL WIRING PR5 PR6 MODULE INSTALLATION PR8 PRINTER INSTALLATION PR11 COVER INSTALLATION PR39 KEYBOARD INTERFACE DEVICE INSTALLATION PR9 IIMKM02A MODULE SETTINGS PR7 ETHER...

Page 39: ...PRINTER INSTALLATION PR11 COVER INSTALLATION PR39 ANCHORING PR2 INSTALL PRINTERS DONE IIMKM02A MODULE SETTINGS PR7 MODULE INSTALLATION PR8 KEYBOARD INTERFACE DEVICE INSTALLATION PR9 ETHERNET WIRING P...

Page 40: ...personnel to the appropriate procedures NOTE Put circuit boards containing MOS devices into antistatic bags when stored or shipped back to the factory Do not repair circuit boards in the field All re...

Page 41: ...e all of the steps given in a procedure before continuing to the next procedure The procedures have check boxes in the margin by each proce dural step When performing a procedure check each box as eac...

Page 42: ...0 4 3 Figure 4 1 Troubleshooting Sequence TR1426A NO NO YES YES COVER INSTALLATION CONTACT LOCAL EBPA SERVICE OFFICE PR39 INSTALL COVERS STILL PROBLEMS DONE START DC POWER TEST AC POWER TEST PR15 PR14...

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Page 44: ...lity of that product Elsag Bailey recommends that all equipment users practice a preventive maintenance program that will keep the equipment operating at an optimum level The procedures referred to in...

Page 45: ...e turning With power off wipe dust off all fan blades N A 1 month Check cabinet and modules for dust Clean as necessary using an anti static vacuum N A 3 months Check power supply outputs Adjust power...

Page 46: ...g with the sequence In some cases more than one path can be taken during repair and replace ment procedures For paths that are in parallel either com plete all of the tasks in all of the paths before...

Page 47: ...and Replacement Sequence Figure 6 1 Repair and Replacement Sequence Flowchart TR1428A START WHAT AREA OF WORKSTATION MODULE AND MULTIBUS CARD CAGE POWER SUPPLY AND PEP CPU OPERATOR INTERFACE MONITORS...

Page 48: ...MODULE INSTALLATION PR 8 MULTIBUS CARD CAGE INSTALLATION PR 23 DONE SW ITCH ON POW ER AT PEP COVER INSTALLATION PR 39 REPLACING FAN OR MULTIBUS CARD CAGE REPLACING M ODULE OR MULTIBUS CARD CAGE COMPON...

Page 49: ...R AT OPERATING BRANCH CIRCUIT SWITCH OFF POWER AT PEP TR1429A SWITCH ON POWER AT OPERATING BRANCH CIRCUIT SWITCH ON POWER AT PEP B COVER REMOVAL PR1 POWER SUPPLY REMOVAL POWER SUPPLY INSTALLATION PR24...

Page 50: ...ement Sequence WBPEEUI220771A0 6 5 Figure 6 4 CPU TR1430A SWITCH ON POWER AT PEP SWITCH OFF POWER AT PEP C COVER REMOVAL CPU REPLACEMENT PR1 PR27 DONE COVER INSTALLATION PR39 NO YES INSTALL COVERS YES...

Page 51: ...ON SWITCH ON POWER AT PEP D COVER REMOVAL COVER REMOVAL COVER REMOVAL KEYBOARD INTERFACE DEVICE REMOVAL IIADP02 REPLACEMENT NADS03 REPLACEMENT PR1 PR1 PR1 POWER SUPPLY REMOVAL PR24 PR28 KEYBOARD INTER...

Page 52: ...OR REMOVAL LOWER MONITOR INSTALLATION UPPER MONITOR INSTALLATION TOUCHSCREEN REMOVAL TOUCHSCREEN REMOVAL TOUCHSCREEN INSTALLATION TOUCHSCREEN INSTALLATION PR33 PR37 PR36 PR34 PR34 PR35 PR35 UPPER MONI...

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Page 54: ...ibus keyboard module NADS03 Annunciator display panel 1947419 7 Fan 11 43 cm 4 1 2 in 1948623 9 Monitor 19 inch 1948802 3 Keyboard enclosure 1948803 2 Joystick 1949009 1 50 thinwire terminator 6638353...

Page 55: ...del XP400 194776 11001 Fuse 1 A keyboard interface front panel 1948182 22001 Fuse 2 A 250V fast acting keyboard interface board NOTES 1 Includes keyboard interface assembly 2 Requires IIAKB04 keyboard...

Page 56: ...nd Dimension Drawings Figure Number Description A 1 Table top model dimensions A 2 Console model dimensions A 3 Environmental model dimensions A 4 Environmental model dimensions A 5 Panel mount model...

Page 57: ...A 2 WBPEEUI220771A0 Introduction Figure A 1 Table Top Model Dimensions T01457A Bailey 495 3 19 5 482 6 19 0 558 8 22 0 495 3 19 5 DIMENSIONS MILLIMETERS INCHES...

Page 58: ...le Model Dimensions T01491A 711 2 28 00 1085 7 42 75 1568 3 61 74 724 6 28 53 471 8 18 58 830 4 32 69 1090 1 42 92 DIMENSIONS MILLIMETERS INCHES STUD CENTER 482 6 19 00 66 0 2 60 281 8 11 09 TO REAR D...

Page 59: ...Introduction Figure A 3 Environmental Model Dimensions T01472A EYEBOLT REMOVABLE CONDUIT AND CABLE ENTRY AREA FRONT VIEW TOP VIEW 762 0 30 00 1778 0 70 00 777 9 30 63 96 9 3 82 381 0 15 00 DIMENSIONS...

Page 60: ...I220771A0 A 5 Figure A 4 Environmental Model Dimensions DIA MTG BOLTS 4 REQUIRED T01473A DIMENSIONS MILLIMETERS INCHES 472 5 18 60 12 7 0 50 SPLASH GUARDS AIR FILTER 430 3 16 94 711 2 28 00 707 4 27 8...

Page 61: ...5 95 3 3 75 8 7 0 38 228 6 9 00 374 7 14 75 114 3 4 50 457 2 18 00 101 6 4 00 MINIMUM SIDE CLEARANCE BOTH SIDES 472 9 18 62 94 0 3 70 152 4 6 0 76 2 3 00 6 4 4 HOLES 0 250 7 9 6 HOLES 0 312 196 9 MINI...

Page 62: ...LT FLOOR OPENING FLOOR OPENING STANDARD FLOOR MOUNTING OPTIONAL WELD MOUNTING 101 6 4 00 38 1 1 50 DIMENSIONS MILLIMETERS INCHES Figure A 8 Table Top and Console Model Cable Entry Cutouts 197 1 7 76 1...

Page 63: ...tallation Drawing Typical 1000 0 39 40 711 2 28 00 15 REF 1054 1 41 50 482 6 19 00 52 8 2 08 69 2 2 73 1089 4 42 89 1270 0 50 00 215 7 8 49 T01418A 529 1 20 83 404 2 15 91 493 8 19 44 217 4 8 56 RECOM...

Page 64: ...sions T01295A IICPI01 482 6 19 00 52 8 2 08 69 3 2 73 50 8 2 00 404 1 15 91 493 8 19 44 335 3 13 20 DIMENSIONS MILLIMETERS INCHES 493 8 19 44 T01296A IICPI02 DIMENSIONS MILLIMETERS INCHES 395 7 15 58...

Page 65: ...ED CLEARANCE FROM WALL FOR SERVICING AND AISLEWAY CABLE ACCESS COVER PLATE BOTTOM CABLE ENTRY AREA REAR CABLE ENTRY 1000 0 39 40 1090 1 42 92 433 7 17 08 1523 9 60 00 711 2 28 00 465 1 18 31 614 7 24...

Page 66: ...0771A0 A 11 Figure A 13 IICUC01 Utility Console Dimensions 1090 1 42 92 711 2 28 00 1000 0 39 40 1732 51 68 21 1085 7 42 75 687 5 27 07 T01493A SIDE FRONT REAR RECOMMENDED CLEARANCE FROM WALL FOR SERV...

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Page 68: ...able B 1 Table Top Model Factory Cabling Cable No Fig B 1 Part No Connect From Connect To 1 6642339 1 J2 on chassis Keyboard port on CPU 2 6640778 1 J1 on chassis 0 port on CPU 3 6634512 26N15 P6 on I...

Page 69: ...J2 on chassis inside 15 6642341 1 J3 on chassis Mouse port on CPU 16 6642342 1 Touchscreen J5 on chassis inside 17 Power cable AC IN on CPU AC OUT on chassis 18 1949448 1 Monitor port on CPU RGB on c...

Page 70: ...72 P6 on IIMKM02A module Rear of terminal block on PEP T01467A FAN R ESET SW ITCH P2 PO W ER SUPPLY MO NITO R MO NITOR BEZEL IIMKM02A MODULE KEYBO ARD INT ERFACE ASSEMBLY OPERATOR KEYB OARD M O USE TR...

Page 71: ...2341 1 P10 on keyboard interface assembly Mouse port on CPU 16 6640113 4 P3 on power supply P3 on IIMKM02A module 17 6640368 1 P5 on DC distribution board P5 on backplane 18 6640368 1 P6 on DC distrib...

Page 72: ...IIMKM02A module T01466A KEYBOARD INTERFACE ASSEMBLY CPU MONITOR MONITOR BEZEL PEP IIMKM02A MODULE TOUCHSCREEN POWER SUPPLY BACKPLANE ADP DC DISTR BOARD OPERATOR KEYBOARD MOUSE TRACKBALL OPTIONAL TABL...

Page 73: ...rd interface assembly 11 6639212 2 J1 on PEP P1 on power supply 12 6639213 1 P3 on IIMKM02A module P3 on power supply 13 6639513 1 Terminal block on DC distribu tion board P2 on power supply 14 664077...

Page 74: ...R CONDITIONER OPERATOR KEYBOARD NOT USED OPTIONAL TABLETOP ADP PANEL ENGINEERING KEYBOARD AUX PORT AUX KBD MOUSE TRACK BALL KEY BOARD P8 P4 P1 P3 P1 19 16 8 17 9 1 ETHERNET NETWORK MOUSE P4 P2 P3 P1 P...

Page 75: ...6639352 1 P2 on keyboard interface assembly I O power port on chassis 10 6640112 2 P2 on power supply Line filter and E1 chassis ground 11 6640113 1 P3 on IIMKM02A module P3 on power supply 12 664016...

Page 76: ...H P1 P3 P 2 AC IN A C IN DE GA US S BU TTO N BRIG HTNE S S CO NTR AS T R GB A DP A UX P O RT A UX KB D M OUS E TRA CK B A LL KE Y B O ARD P10 P 8 P 1 T01464A 12 6 11 TO A C P OW E R P OW ER CA B LE CP...

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Page 78: ...r Description C 1 Table top model C 2 Console model front view C 3 Console model rear view C 4 Environmental model C 5 Panel mount model C 6 Table top model connections C 7 Console model PEP C 8 Envir...

Page 79: ...2 WBPEEUI220771A0 Introduction Figure C 1 Table Top Model T01453A Bailey CPU WORK SURFACE MOUSE KEYBOARD CABINET POWER SUPPLY AND IIMKM02A MODULE LOCATED INSIDE CASE KEYBOARD INTERFACE ASSEMBLY MONITO...

Page 80: ...uction WBPEEUI220771A0 C 3 Figure C 2 Console Model Front View T01441A FRONT VIEW MULTIBUS CARD CAGE PEP IIMKM02A MODULE CD ROM DRIVE KEYBOARD INTERFACE ASSEMBLY LOWER MONITOR UPPER MONITOR ADP KEYBOA...

Page 81: ...C 4 WBPEEUI220771A0 Introduction Figure C 3 Console Model Rear View T01442A REAR VIEW POWER SUPPLY PEP DC DISTRIBUTION BOARD KEYBOARD INTERFACE ASSEMBLY ADP MULTIBUS CARD CAGE UPPER MONITOR CPU...

Page 82: ...on WBPEEUI220771A0 C 5 Figure C 4 Environmental Model T01454A NADS03 MONITOR IIMKM02A MODULE PEP POWER SUPPLY AND KEYBOARD INTERFACE ASSEMBLY ENGINEERING KEYBOARD JOYSTICK OPERATOR KEYBOARD FRONT VIEW...

Page 83: ...ULE AND POWER SUPPLY CPU SPLIT TOP COVER MONITOR KEYBOARD INTERFACE ASSEMBLY TUNE OFF CONFIG KEYBOARD AUX 1 PORT MOUSE TRACKBALL AUX KBD T01469A 2 N C 1 N C 4 NC 3 NC 6 NC 5 NC 2 CO 1 CO 4 C O 3 C O 6...

Page 84: ...O 2 NC 1 NC 4 NC 3 NC 6 NC 5 NC 2 COM 1 COM 4 COM 3 COM 6 COM DI 2 DI 1 DO 2 DO 1 DI 2 DI 1 DO 2 DO 1 5 COM L DEGAUS S R E S E T L N L2 NOT USED Figure C 8 Environmental Model PEP T01474A KEYB OA RD R...

Page 85: ...I 1 DO 2 DO 1 DO 2 DO 1 ALARM CONTACTS Figure C 10 IIMKM02A Module Figure C 11 Table Top Model Keyboard Interface Assembly T01478A J6 J9 J8 J7 1 2 3 J2 FA CTORY SETTINGS CUSTOM ER SETTINGS J4 J 9 J 8...

Page 86: ...A KEYB OA RD RELAY ALARM CONTACTS GROUNDING CONDUCTOR E1 CHASSIS GROUND M AIN POW ER O FF TU NE C ON FIG DEGAUSS MAIN PO WER L N L2 WARNING MAY CAUSE SEVERE DAMAGE AIR CONDITIONING ONLY WARNING MAY CA...

Page 87: ...HERNET NETWORK CABLE AUX OUT AC IN 1 0 ON OFF POWER SWITCH T01302A TO AUX 1 PORT ON KEYBOARD INTERFACE BOARD P1 BACK OF ADP PANEL ADDRESS SWITCH PC BOARD ADDRESS SWITCH SETTINGS SW1 1 2 3 4 5 6 7 8 1...

Page 88: ...Multibus Card Cage Backplane T01305A FAN 5 5 12 12 12 12 COM COM P5 P6 Figure C 17 IIADP02 ADP Switch Settings T01303A BACK OF ADP PANEL BEZEL SCREWS 2 ADDRESS SWITCH PC BOARD SW1 TO MKM BOARD 26 PIN...

Page 89: ...oduction Figure C 18 NADS02 ADP Switch Settings T01477A ANNUNCIATOR DISPLAY PANEL ADP ADDRESS SWITCH SETTINGS TO MKM BOARD 26 PIN P2 P1 COM N C 5 PIN 1 POWER IN CABLE ADP 1 SW1 BACK OF ADP PANEL ADDRE...

Page 90: ...BLU RED YEL 5V GND 12V 12V SW1 F2 F1 F3 J1 P3 KEYBOARD AUX 1 PORT AUX KBD MOUSE TRACKBALL P4 P5 P6 P2 P8 ASSY 6638238 1 SW1 SWITCHES 5 6 AND 7 ARE CLOSED ON TP P3 ON DC DISTRIBUTION BOARD F1 F2 AND F...

Page 91: ...1479A P14 W 3 W 4 W 2 W 1 P15 P14 P15 CO NNECTOR PINS PLUG INTO M KM BOARD FACTORY SET DO N OT CHANG E TO SERIAL PORT 1 ON C PU TO UCH SCREEN CABLE M OUNTING HO LES 4 W 1 INSTALLED W 2 N OT INSTALLED...

Page 92: ...vironmental model Console Model Front and Rear Doors 1 Insert the key into the lock and turn it turn counter clockwise 2 Pull down and out on the doors to remove them Top Cover 1 Use the inch Allen wr...

Page 93: ...PR1 2 WBPEEUI220771A0 Procedure 3 Turn each end latch turn 4 Open the door...

Page 94: ...upplied with stabilizers no further securing methods are required If there are not stabilizers they must be securely anchored to the floor The environmental model must always be securely anchored to t...

Page 95: ...ERS INCHES T01443A 482 6 19 00 12 7 MM 0 50 IN CUSTOMER MOUNTING HOLES 493 8 19 44 66 0 2 60 108 7 4 28 Figure PR2 2 Environmental Model Anchoring Dimensions DIA MTG BOLTS 4 REQUIRED T01473A DIMENSION...

Page 96: ...PR2 3 Figure PR2 3 Anchoring Scheme Typical T01277A 12 7 0 50 0 64 0 25 50 8 2 00 DIA ANCHOR BOLT FLOOR OPENING FLOOR OPENING STANDARD FLOOR MOUNTING OPTIONAL WELD MOUNTING 101 6 4 00 38 1 1 50 DIMEN...

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Page 98: ...Procedure 1 The work surface is bolted to the table support brackets through oversized holes Use the inch open end wrench to loosen the six bolts three per table support bracket as shown in Fig PR3 1...

Page 99: ...the cabinet to line up the work surfaces 3 Two steel alignment pins are shipped inside the brass bushings located on each side of each work surface When two work surfaces are lined up push the pins ou...

Page 100: ...inch long hex head cap screws 4 Use the inch open end wrench to fasten the brackets to the wedge table using the assemblies from Step 3 5 Position the wedge table between two components in the array...

Page 101: ...using the assemblies from Step 6 8 Install the retaining pins from the underneath the compo nent work surface through and into the wedge table Figure PR4 1 Wedge Table Installation T01417A WEDGE TABLE...

Page 102: ...r connector panel with and IEC style AC input on the keyboard interface assembly The auxiliary terminal operates from 120 240 VAC 50 60 hertz In addition to AC input terminals the PEP has alarm relay...

Page 103: ...service voltage Power wiring to the auxiliary terminal must include a third wire grounding conductor This grounding conductor must not be a smaller gauge than the power wiring and must be bare green c...

Page 104: ...n in Figure PR5 3 4 Cables may be brought up through the floor under one unit and routed to the others in the array via a 395 5 by 711 2 mil limeter 15 57 by 28 00 inch cable run Figure PR5 1 Table To...

Page 105: ...0 240 VAC switch is in the proper position Figure PR5 3 Console Model Power Wiring T01412A U DEGAUS S NOTICE CONNECT POWER CORD BEFORE CONNECTING SIGNAL CABLE 2 NO POWER MA IN POWE R ON OFF WA RNING A...

Page 106: ...IG DEGAUSS MAIN PO WER L N L2 WARNING MAY CAUSE SEVERE DAMAGE AIR CONDITIONING ONLY WARNING MAY CAUSE SEVERE DAMAGE SWITCH MUST BET SET FOR PROPER VOLTAGE AUX 1 PORT AUX KBD WRIST STRAP 120 240 VAC CR...

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Page 108: ...ower indicator to see if power is removed 2 Remove the clear polycarbonate shield from the front of the multibus card cage 3 There is a card retainer on each edge of the multibus card cage Use the bla...

Page 109: ...move the module All Other Models 1 Verify that the main power switch is in the off position Check the main power indicator to see if power is removed 2 Label and remove all cables from the IIMKM02A mo...

Page 110: ...le If replacing it perform this procedure on the new module 1 Refer to Table PR7 1 and Figure PR7 1 and set the jumpers as desired filling in the customer settings in Table PR7 1 and Figure PR7 1 NOTE...

Page 111: ...es power supply out of toler ance OOT signal to reset the IIMKM02A module 2 3 Enables power supply out of toler ance OOT signal to reset the IIMKM02A module J5 2 3 Do not change 2 3 J6 2 3 Do not chan...

Page 112: ...J6 J9 J8 J7 1 2 3 J2 FACTORY SETTINGS CUSTOM ER SETTINGS J4 J9 J8 J2 J1 J3 J6 J7 J5 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 3 2 1 J1 FACTORY SETTINGS CUSTOM ER SETTINGS J4 1 2 3 1 2 3 FACTORY SETTINGS CU...

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Page 114: ...with static sensitive devices when performing this procedure Console Model 1 Verify that the main power switch on the PEP is in the off position Check the main power indicator to see if power is remo...

Page 115: ...center of the multibus card cage until they are stopped by the screws 8 Use the bladed screwdriver to tighten the screws on each of the card retainers 9 Install the clear polycarbonate shield onto the...

Page 116: ...interface assembly for the console and panel mount models and Figure PR9 3 shows the keyboard interface assembly for the environmental model The keyboard interface assembly for the environmental mode...

Page 117: ...ental model does not support a mouse or trackball 4 The environmental model supports a joystick Plug the joy stick into the port marked MOUSE PORT on the rear of the CPU Fig PR9 4 Figure PR9 1 Table T...

Page 118: ...panel must be assigned an address of two Figure PR9 3 Environmental Model Keyboard Interface Assembly Figure PR9 4 Environmental Model Joystick Connection T01474A KEYB OA RD RELAY ALARM CONTACTS GROUN...

Page 119: ...PORT ON KEYBOARD INTERFACE BOARD P1 BACK OF ADP PANEL ADDRESS SWITCH PC BOARD ADDRESS SWITCH SETTINGS SW1 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 OPEN OPEN OPEN OPEN SW1 SW1 SW...

Page 120: ...e can pass through up to two repeaters or network bridges before it reaches its destination Ethernet networks require a terminator at each end of the cable NOTES 1 Be careful using hardware from more...

Page 121: ...le entry cutouts to go from component to component Figure PR10 1 Table Top and Console Model Cable Entry Cutouts 197 1 7 76 129 5 5 10 REAR CABLE ENTRY BOTTOM CABLE ENTRY AREA 68 6 2 70 149 4 5 88 DIM...

Page 122: ...PR10 3 Figure PR10 2 Environmental Model Cable Entry Cutout T01472A EYEBOLT REMOVABLE CONDUIT AND CABLE ENTRY AREA FRONT VIEW TOP VIEW 762 0 30 00 1778 0 70 00 777 9 30 63 96 9 3 82 381 0 15 00 DIMEN...

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Page 124: ...o the printer port on the rear of the CPU or to a DEC server Refer to the Conductor VMS Series 43 Workstation instruction for detailed installation and setup instructions 20 min Number Qty Description...

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Page 126: ...rmi nals and connecting tables until the monitor bezels are even The leveling screws adjust 26 7 millimeters 1 05 inches 2 Once a unit is secure insert the table support brackets into the cabinet Fig...

Page 127: ...1 Work Surface Installation T01294A LEFT BRACKET LEFT BUSHING RIGHT BUSHING ADJUSTABLE MOUNTING BOLTS 3 PER BRACKET PIN ONE PER BUSHING TABLE SUPPORT BRACKET RIGHT BRACKET RIGHT BUSHING DIMENSIONS INC...

Page 128: ...associated key board interface assembly Figure PR13 1 shows the panel mount dimensions NOTE Locate the keyboard interface assembly within 1 8 m 6 0 ft of the monitor 2 Use the bladed screwdriver to re...

Page 129: ...ACE PANEL WITHIN 1 83 M 6 FT OF MONITOR 2 CUTOUT TOLERANCES ARE 0 25 MM 0 01 IN UNLESS OTHERWISE SPECIFIED CUTOUT FOR KEYBOARD INTERFACE PANEL CUTOUT FOR 19 IN PANEL MOUNT 209 6 8 25 6 4 0 25 95 3 3 7...

Page 130: ...hows the PEP for the console model Figure PR14 3 shows the PEP for the environmental model and Figure PR14 4 shows the PEP for the panel mount model 10 min WARNING 1 There are exposed AC and DC connec...

Page 131: ...O 2 NC 1 NC 4 NC 3 NC 6 NC 5 NC 2 COM 1 COM 4 COM 3 COM 6 COM DI 2 DI 1 DO 2 DO 1 DI 2 DI 1 DO 2 DO 1 5 COM L DEGAUS S R E S E T L N L2 NOT USED Figure PR14 3 Environmental Model PEP T01474A KEYB OA R...

Page 132: ...he DMM to check each AC outlet to insure that neu tral live and ground are correctly wired and that there are no ground faults 6 Switch the main power switch to the OFF position 7 Use the DMM to verif...

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Page 134: ...disconnect the cables at the distri bution end 3 Make certain the power line cord for he power supply is plugged into the PEP keyboard interface assembly for the table top model 4 Insure that all pow...

Page 135: ...peration may result if the power supply voltages are not within tolerance 8 Switch the on off switch to the OFF position 9 Connect all cables removed in Step 2 10 Switch the on off switch to the ON po...

Page 136: ...the monitor Parts None Tools Soft lint free cloth Mild all purpose commercial spray cleaner Procedure 1 Spray the mild all purpose commercial spray cleaner on the soft lint free cloth 2 Use the soft l...

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Page 138: ...ral printed circuit board cleaning procedures These procedures cover printed circuit board cleaning and cleaning edge connectors Use the procedures that meet the needs of each printed circuit board Re...

Page 139: ...service vacuum or 1 Spray or wipe the printed circuit board with isopropyl alco hol 99 5 electronic grade 2 Use a foam tipped swab to wipe the printed circuit board 3 When the printed circuit board i...

Page 140: ...only enough force to shine the contact surface Inspect the edge connector after cleaning to assure no loss of contact surface Female Edge Connector Cleaning 1 Soak a soft lint free cloth that is wrapp...

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Page 142: ...ures differ depend ing on the keyboard Operator Mylar Keyboard 1 Wipe away dust with the soft lint free cloth 2 Spray the mild all purpose commercial spray cleaner on the soft lint free cloth 3 Clean...

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Page 144: ...tightened If the connection is tight the tightening action will verify that it is secure There must not be any motion to loosen the connection 1 Disconnect power from the auxiliary terminal 2 Check a...

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Page 146: ...rocedure 1 Remove power from the auxiliary terminal 2 Check the tightness of all power wiring screws within the auxiliary terminal 3 If they are loose use the flat blade torque screwdriver to tighten...

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Page 148: ...indicator to see if power is removed 2 Remove the clear polycarbonate shield that covers the mul tibus card cage 3 Disconnect and label all cables from the multibus card cage 4 Support the front and r...

Page 149: ...PR21 2 WBPEEUI220771A0 Procedure 5 Slide the multibus card cage out of the auxiliary terminal Figure PR21 1 Multibus Card Cage Removal T01448A FRONT VIEW SCREWS 4...

Page 150: ...ong screws around the fan 3 Slide the fan out around the multibus card cage 4 Disconnect the fan power cable 5 Connect the fan power cable to the new fan making sure the red striped conductor is conne...

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Page 152: ...r is removed 2 Slide the multibus card cage into the auxiliary terminal 3 Support the front and rear of the multibus card cage while using the Phillips head screwdriver to install the four screws Fig...

Page 153: ...1A0 Procedure 4 Install the clear polycarbonate shield that covers the multi bus card cage 5 Install all cables that were removed from the multibus card cage Figure PR23 1 Multibus Card Cage T01448A F...

Page 154: ...ove the cover from the top of the monitor by using the bladed screwdriver to remove the eight screws and remove the split cover Fig PR24 1 Do not remove the monitor 3 Label and remove all wires and ca...

Page 155: ...n the PEP 3 Label and remove all wires and cables from the power supply 4 Use the bladed screwdriver to remove the two screws that secure the power supply bracket to the monitor mounting plat form Fig...

Page 156: ...efore removing the power sup ply Shut down the AC line power plant breaker so that the AC line to the PEP may be disconnected safely 3 Label and remove all wires and cables from the PEP 4 Use the blad...

Page 157: ...ve washers for each standoff 8 Remove the cover from the top of the PEP by using the bladed screwdriver to remove the nine screws Fig PR24 5 9 Disconnect the DC distribution board connector 10 Label a...

Page 158: ...n power indicator to see if power is removed Figure PR24 4 Environmental Model IIMKM02A Module Removal Figure PR24 5 Environmental Model Power Supply Removal T01481A IIMKM02A MODULE SCREWS 4 STANDOFFS...

Page 159: ...supply mounting screws It is not necessary to remove the monitor Fig PR24 6 3 Label and remove all wires and cables from the power supply 4 Use the bladed screwdriver to remove the four screws that f...

Page 160: ...the main power switch on the keyboard inter face assembly is in the off position Check the main power indi cator to see if power is removed 2 Carefully tip the monitor and chassis on one side or tip...

Page 161: ...lit cover onto the top of the monitor by using the bladed screwdriver to install the eight screws that hold the split cover 6 Set the monitor and chassis back upright Console Model 1 Verify that the m...

Page 162: ...secure the power supply bracket to the monitor mounting plat form Fig PR25 2 4 Install all wires and cables onto the power supply 5 Install the power supply plug into its socket on the PEP Environmen...

Page 163: ...ur screws that secure the IIMKM02A module to the PEP Fig PR25 4 Be sure to install the two nonconductive washers for each standoff 7 Slide the PEP into the front of the cabinet Use caution as the PEP...

Page 164: ...ure PR25 4 Environmental Model IIMKM02A Module Installation Figure PR25 5 Environmental Model PEP Installation T01481A IIMKM02A MODULE SCREWS 4 STANDOFFS 4 CONDUCTIVE WASHERS 4 PEP FRONT VIEW T01484A...

Page 165: ...wdriver to install the four screws that fasten the power supply to the chassis from the outside bottom of the chassis Fig PR25 6 3 Install all wires and cables onto the power supply 4 Install the two...

Page 166: ...he table top model does not have a PEP Console Model 1 Verify that the main power on the PEP is in the off position Check the power indicator to see if power is removed 2 Verify that the AC line power...

Page 167: ...l 8 Slide the new PEP into the front of the auxiliary terminal 9 Align the five holes around the outside of the PEP with the mounting holes in the auxiliary terminal frame Figure PR26 1 Console Model...

Page 168: ...Connect the remaining cables to the front of the PEP Environmental Model 1 Verify that the main power on the PEP is in the off position Check the power indicator to see if power is removed 2 Verify th...

Page 169: ...Y ALARM CONTACTS GROUNDING CONDUCTOR E1 CHASSIS GROUND M AIN POW ER O FF TU NE C ON FIG DEGAUSS MAIN PO WER L N L2 WARNING MAY CAUSE SEVERE DAMAGE AIR CONDITIONING ONLY WARNING MAY CAUSE SEVERE DAMAGE...

Page 170: ...ify that the AC line power plant circuit breaker to the auxiliary terminal is shut down so that the AC line can be safely disconnected 3 Label and remove all cables from the front of the PEP Fig PR26...

Page 171: ...e rear of the panel 7 Use the bladed screwdriver to install the two screws that hold the PEP and mounting tray to the panel 8 Connect all wires and cables to the PEP Figure PR26 6 Panel Mount Model PE...

Page 172: ...bel all cables from the CPU 3 Remove the two screws that secure the mounting plate to the track on each side of the cabinet Fig PR27 1 4 Slide the CPU and mounting plate completely out of the rear of...

Page 173: ...e CPU to the mounting plate 9 Slide the CPU and mounting plate all the way into the cabinet 10 Install the two screws that secure the mounting plate to the rails on each side of the cabinet 11 Install...

Page 174: ...the support bracket 5 Slide the CPU and mounting plate out of the rear of the auxiliary terminal 6 Remove the four screws that hold the CPU to the mounting plate 7 Install the four screws to secure th...

Page 175: ...the CPU 3 Remove the four retaining screws that fasten the mounting plate to the shelf Fig PR27 3 4 Carefully slide the CPU and mounting plate out of the cabinet 5 Remove the four screws that hold th...

Page 176: ...f position Check the power indicator to see if power is removed 2 Remove and label all cables from the CPU 3 Remove the two screws that hold the CPU to the support bracket Fig PR27 4 4 Slide the CPU o...

Page 177: ...PR27 6 WBPEEUI220771A0 Procedure 7 Install all cables onto the CPU...

Page 178: ...or the table top model Figure PR28 2 shows the keyboard interface assembly for the console and panel mount models and Figure PR28 3 shows the keyboard interface assembly for the envi ronmental model T...

Page 179: ...F TUNE CONFIG KEYBOARD AUX 1 PORT MOUSE TRACKBALL AUX KBD Figure PR28 3 Environmental Model Keyboard Interface Assembly T01474A KEYB OA RD RELAY ALARM CONTACTS GROUNDING CONDUCTOR E1 CHASSIS GROUND M...

Page 180: ...cedure WBPEEUI220771A0 PR28 3 Figure PR28 4 Environmental Model Joystick Connection T01490A KEYBOARD PORT MOUSE PORT PORT 1 PORT 0 VIDEO PORT ETHERNET NETWORK CABLE AUX OUT AC IN 1 0 ON OFF POWER SWIT...

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Page 182: ...PR29 1 3 If it is necessary to remove the bezel remove the four screws that secure the bezel to the auxiliary terminal Fig PR29 2 4 Remove the ADP panel from the auxiliary terminal or from the bezel i...

Page 183: ...bezel 10 If the bezel was removed from the auxiliary terminal install it and use the bladed screwdriver to install the four screws Figure PR29 1 IIADP02 Replacement T01303A BACK OF ADP PANEL BEZEL SC...

Page 184: ...Procedure WBPEEUI220771A0 PR29 3 Figure PR29 2 IIADP02 Bezel Removal T01401A REAR VIEW SCREWS 4 ADP...

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Page 186: ...he sealing ring to the cabinet Fig PR30 1 4 Use the bladed screwdriver to remove the four screws that secure the ADP panel to the cabinet and remove it 5 Verify that SW1 on the new ADP panel is set as...

Page 187: ...nel Figure PR30 1 NADS03 Replacement T01486A SCREWS 10 Figure PR30 2 NADS03 Switch Settings T01477A ANNUNCIATOR DISPLAY PANEL ADP ADDRESS SWITCH SETTINGS TO MKM BOARD 26 PIN P2 P1 COM N C 5 PIN 1 POWE...

Page 188: ...r The environmental model has the keyboard interface assembly on the front of the power entry panel behind the front door The panel mount model has the key board interface assembly below the monitor a...

Page 189: ...BLU RED YEL 5V GND 12V 12V SW1 F2 F1 F3 J1 P3 KEYBOARD AUX 1 PORT AUX KBD MOUSE TRACKBALL P4 P5 P6 P2 P8 ASSY 6638238 1 SW1 SWITCHES 5 6 AND 7 ARE CLOSED ON TP P3 ON DC DISTRIBUTION BOARD F1 F2 AND F...

Page 190: ...ont cover 4 Disconnect the power cord connectors from the fans mounted in the rear cover 5 Remove the rear cover 6 If the monitor has a touchscreen disconnect the touch screen cable at the connector b...

Page 191: ...old VGA cable and care fully pull the old VGA cable down through the monitor mount ing tube support NOTE It may be necessary to cut several tie wraps that hold the old VGA cable to the auxiliary termi...

Page 192: ...he off position Check the power indicator to see if power is removed 2 Remove the power cord and RGB cables from the rear of the monitor Secure the RGB cables out of the way 3 If the monitor has a tou...

Page 193: ...he bolts and washers on each side of the monitor mounting tray at the rear of the monitor These bolts attach the monitor mounting tray to the auxiliary terminal shelf 8 Slide the monitor out of the re...

Page 194: ...he PEP is in the off position Check the power indicator to see if power is removed 2 Remove the bezel 3 Remove the power cord and RGB cables from the rear of the monitor Secure the RGB cables out of t...

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Page 196: ...220771A0 PR34 1 PR34 Touchscreen Removal Purpose Scope This procedure explains how remove the touchscreen Parts None Tools None Procedure 1 Firmly pull on the touchscreen to release it from the monito...

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Page 198: ...edge of the hook tape with the inner edge of the touchscreen border 3 Apply the shorter pieces along the inside side edges of the touchscreen butting one end of each against the edge of the long piece...

Page 199: ...ly the shorter pieces along the side edges of the monitor tube butting the edges against the edge of the long piece 8 Trim off the excess loop tape 9 Apply a strip of vinyl tape or equivalent along th...

Page 200: ...itor to its mounting plate 4 Attach the RGB cables Fig PR36 1 10 min Number Qty Description 1948623 91 1 Monitor 19 in NOTE 1 This part is not needed if this procedure is part of touchscreen replaceme...

Page 201: ...the rear cover 9 Install the front cover using the front cover mounting screws 10 If a touchscreen is installed on the monitor refer to the Operation Conductor VMS and Configuration Conductor VMS ins...

Page 202: ...y that the main power on the PEP is in the off position Check the power indicator to see if power is removed 10 min Number Qty Description 1948623 91 1 Monitor 19 in NOTE 1 This part is not needed if...

Page 203: ...the monitor refer to the Operation Conductor VMS and Configuration Conductor VMS instructions to perform an on line calibration of the touchscreen Console Model 1 Verify that the main power on the PE...

Page 204: ...to the auxiliary terminal shelf 9 If the monitor has a touchscreen connect the touchscreen cable to the IIMKM02A module 10 Install the power cord and RGB cables to the rear of the monitor Fig PR37 1 1...

Page 205: ...y that the main power on the PEP is in the off position Check the power indicator to see if power is removed 2 Slide the monitor into the panel 3 Install the bezel 4 If the monitor has a touchscreen c...

Page 206: ...to remove the four screws that secure the touchscreen controller card to the IIMKM02A module 3 Verify that the jumpers and switches on the new touch screen controller card are set as shown in Figure P...

Page 207: ...ration Conductor VMS and Configura tion Conductor VMS instructions to perform an on line cali bration of the touchscreen Figure PR38 1 Touchscreen Controller Card Installation T01479A P14 W 3 W 4 W 2...

Page 208: ...odel Console Model Front and Rear Doors 1 Insert the tabs on the door into the holes in the auxiliary panel frame 2 Push up and in on the doors to install them 3 Insert the key into the lock and turn...

Page 209: ...PR39 2 WBPEEUI220771A0 Procedure 2 Pull in on the handle of each end latch 3 Turn each end latch turn 4 Use the inch Allen wrench to turn the middle latch on the door to be closed turn 1 8...

Page 210: ...p model 1 2 Dimension drawings A 1 Dipswitches 3 2 E Environmental model 1 4 Ethernet wiring PR10 1 F Factory cabling B 1 Fan replacement PR22 1 Functional operation 2 1 G Grounding 3 6 H How to use t...

Page 211: ...g connections PR19 1 Keyboard cleaning PR18 1 Monitor cleaning PR16 1 PEP checking and inspection PR20 1 Printed circuit board cleaning PR17 1 Schedule 5 2 Module Installation PR8 1 Removal PR6 1 Moni...

Page 212: ...28 1 Upper monitor PR32 1 PR36 1 Repair and replacement 6 1 S Safety considerations 3 3 Software installation 3 6 Spare parts 7 1 Special handling 3 1 Dipswitches 3 2 Specifications 1 8 Static sensiti...

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Page 214: ...r process automation For the location nearest you please contact the appropriate regional office AMERICAS 29801 Euclid Avenue Wickliffe Ohio USA 44092 Telephone 1 216 585 8500 Telefax 1 216 585 8756 A...

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