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User’s Manual

ACS550-CC Packaged Drive with Bypass

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Supplement for ACS550-01/U1 Drives User’s Manual

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Summary of Contents for ACS550-CC

Page 1: ...User s Manual ACS550 CC Packaged Drive with Bypass Supplement for ACS550 01 U1 Drives User s Manual ...

Page 2: ...ded Fieldbus Fieldbus Adapter Diagnostics Maintenance Technical Data ACS550 PC PD Drive with Disconnect Supplement to ACS550 01 U1User s Manual Safety Installation Start Up Technical Data ACS550 CC Packaged Drive with Bypass Supplement for ACS550 01 U1 User s Manual Safety Installation Start Up Maintenance Technical Data 2009 ABB Inc All Rights Reserved ...

Page 3: ...external sources on the terminals of the relay outputs WARNING When the control terminals of two or more drive units are connected in parallel the auxiliary voltage for these control connections must be taken from a single source which can either be one of the units or an external supply WARNING The ACS550 will start up automatically after an input voltage interruption if the external run command ...

Page 4: ...tion you about conditions which can result in serious injury or death and or damage to the equipment They also tell you how to avoid the danger The warning symbols are used as follows Dangerous voltage warning warns of high voltage which can cause physical injury and or damage to the equipment General warning warns about conditions other than those caused by electricity which can result in physica...

Page 5: ...U1 User s Manual 8 Installing the Drive Supplement to ACS550 01 U1 User s Manual 9 Installing the Wiring Supplement to ACS550 01 U1 User s Manual 10 Maintenance Maintenance Interval 17 Technical Data Ratings Supplement to ACS550 01 U1 User s Manual 18 Input Power Connections Supplement to ACS550 01 U1 User s Manual 18 Motor Connections Supplement to ACS550 01 U1 User s Manual 25 Motor Connection S...

Page 6: ...ual is a supplement to the ACS550 01 U1 User s Manual and documents Bypass configurations Bypass Features and Functions The ACS550 with Bypass is an ACS550 AC adjustable frequency drive in an integrated UL Type NEMA 1 UL Type NEMA 12 or UL Type NEMA 3R package with a bypass function configured entirely of standard industrial control components The ACS550 with Bypass provides Main circuit breaker w...

Page 7: ...t configuration and identifies the major components The following shows the front view of a typical ACS550 Bypass floor mount configuration and identifies the major components l ACS CP A Control Panel Operating handle for Circuit Breaker Cover Control ACS CP A Control Panel Operating handle for Circuit Breaker Cover Control ...

Page 8: ...tallation Floor Mounted Lifting the Drive on Page 7 Drive Identification on Page 8 Suitable Mounting Location on page 8 PREPARE the Mounting Location Prepare the Mounting Location Prepare the Mounting Location Floor Mounted Enclosures on page 9 Dimensions and weights on page 27 REMOVE the front cover Remove Front Cover MOUNT the drive Mount the Drive INSTALL wiring Wiring Overview and Install the ...

Page 9: ...units are not designed to be laid on their backs 1 Use a pallet truck to move the package enclosure to the installation site 2 Remove any bolts that secure the cabinet to the shipping pallet Warning Use the lifting lugs bars at the top of the unit to lift floor mounted drives 3 Use a hoist to lift the drive Do not place drive in final position until mounting site is prepared PC00005 PC00003 30o ...

Page 10: ... Drive with disconnect switch Output current rating See ratings chart for details Voltage rating 2 208 240 VAC 4 380 480 VAC 6 500 600 VAC Enclosure protection class No specification UL Type NEMA 1 B055 UL Type NEMA 12 B058 UL Type NEMA 3R Power options F267 Service switch Input Output option modules L502 Pulse encoder interface L511 Relay output extension L512 115 230 V digital input interface Fi...

Page 11: ...zardous condition Where parts such as conduit plates require cutting or drilling first remove the part If that is not practical cover nearby electrical components to protect them from all shavings or debris Prepare the Mounting Location Floor Mounted Enclosures The ACS550 should only be mounted where all of the requirements defined in Preparing for Installation are met ...

Page 12: ...onnect line voltage to drive output Terminals T1 T2 and T3 Do not make any voltage tolerance tests Hi Pot or Megger on any part of the unit Disconnect motor wires before taking any measurements in the motor or motor wires Make sure that power factor correction capacitors are not connected between the drive and the motor Wiring Requirements Refer to the Wiring Requirements Section in the ACS550 01 ...

Page 13: ...w Connection Diagrams ACS550 CC units are configured for wiring access from the top or the bottom The following figures show the wiring connection points Refer to the ACS550 01 U1 User s Manual for control connections to the drive Typical Wall Mount Typical Floor Mount ...

Page 14: ...the connection points for typical configurations Units are configured for wiring access from the top or the bottom Typical Wall mount Typical Floor mount WARNING Check the motor and motor wiring insulation before connecting the ACS550 to line power Follow the procedure in the ACS550 01 U1 User s Manual Before proceeding with the insulation resistance measurements check that the ACS550 is disconnec...

Page 15: ...ng includes connections to an analog speed command signal and start stop relay contact for controlling the drive in the AUTO mode There may also be connections to external run enable interlock contacts and a connection from the Motor Run contact to an external status indicating circuit Wiring Practices The external control wiring must not be run in the same conduit or raceway with any high power w...

Page 16: ...uts DI1 DI4 and R02 These inputs are not available for any other purpose and must not be reconfigured Output RO2 is wired to the terminal block 1TB AI1 AI2 DI3 DI5 DI6 RO1 and R03 are available for use Refer to the ACS550 01 U1 User s Manual for information about control connections on Terminal Block X1 When making connections to Terminal Block X1 be careful not to disturb the factory installed wi...

Page 17: ...ning relay contact output is provided at terminals 1TB 13 and 1TB 14 for external indication of the motor status The output consists of a normally open auxiliary contact on the bypass contactor and a normally open Drive Running contact from the ACS550 The two contacts are connected in parallel so that a contact closure is provided whenever the motor is running Refer to Control Connections in the A...

Page 18: ...hen the timer function within the electronic versions times out If power is applied and the switches and contacts in the control circuit are commanding the motor to run the motor will start as soon as the overload relay resets Resetting the Overload Relay In the event an overload relay set in the Manual Reset mode trips it is necessary to open the door of the enclosure and push the Reset button on...

Page 19: ...ion to that shown in the ACS550 01 U1 User s Manual Maintenance Application Interval Check replace enclosure inlet air filter UL Type NEMA 12 and 3R enclosures Check every 3 months Replace as needed Check replace enclosure exhaustair filter UL Type NEMA 12 and 3R enclosures Check every 6 months Replace as needed Replace enclosure vent fan s UL Type NEMA 12 and 3R enclosures Every three years Repla...

Page 20: ...ls in the drive s input power circuitry The drive s electronic protection circuitry is designed to clear drive output short circuits and ground faults without blowing the drive input fuses Drive input fuses are shown in the following tables NOTE Although fuses listed are similar in functional characteristics to fuses listed in the ACS550 01 U1 User s Manual physical characteristics may differ Fuse...

Page 21: ...5 KTK R 15 3 ACS550 CC 012A 2 R1 15 KTK R 15 5 ACS550 CC 017A 2 R1 30 KTK R 30 7 5 ACS550 CC 024A 2 R2 30 KTK R 30 10 ACS550 CC 031A 2 R2 50 JJS 50 15 ACS550 CC 046A 2 R3 80 JJS 80 20 ACS550 CC 059A 2 R3 80 JJS 80 25 ACS550 CC 075A 2 R4 100 JJS 100 30 ACS550 CC 088A 2 R4 110 JJS 110 40 ACS550 CC 114A 2 R4 150 JJS 150 50 ACS550 CC 143A 2 R6 200 JJS 200 60 ACS550 CC 178A 2 R6 250 JJS 250 75 ACS550 C...

Page 22: ... 50 25 ACS550 CC 038A 4 R3 50 JJS 50 30 ACS550 CC 045A 4 R3 100 JJS 100 30 ACS550 CC 044A 4 R4 100 JJS 100 40 ACS550 CC 059A 4 R4 100 JJS 100 50 ACS550 CC 072A 4 R4 100 JJS 100 60 ACS550 CC 078A 4 R4 100 JJS 100 75 ACS550 CC 097A 4 R4 125 JJS 125 75 ACS550 CC 096A 4 R5 125 JJS 125 100 ACS550 CC 125A 4 R5 175 JJS 175 100 ACS550 CC 124A 4 R6 175 JJS 175 125 ACS550 CC 157A 4 R6 200 JJS 200 150 ACS550...

Page 23: ... KTK R 15 7 5 ACS550 CC 09A0 6 R2 15 KTK R 15 10 ACS550 CC 011A 6 R2 30 KTK R 30 15 ACS550 CC 017A 6 R2 30 KTK R 30 20 ACS550 CC 022A 6 R3 50 JJS 50 25 ACS550 CC 027A 6 R3 50 JJS 50 30 ACS550 CC 032A 6 R4 100 JJS 100 40 ACS550 CC 041A 6 R4 100 JJS 100 50 ACS550 CC 052A 6 R4 100 JJS 100 60 ACS550 CC 062A 6 R4 100 JJS 100 75 ACS550 CC 077A 6 R6 100 JJS 100 100 ACS550 CC 099A 6 R6 150 JJS 150 125 ACS...

Page 24: ... 10 13 in lbs 2 15 in lbs 14 12 40 in lbs 10 6 50 in lbs 4 2 1 5 ACS550 CC 06A6 2 R1 2 ACS550 CC 07A5 2 R1 3 ACS550 CC 012A 2 R1 5 ACS550 CC 017A 2 R1 7 5 ACS550 CC 024A 2 R2 6 45 in lbs 10 ACS550 CC 031A 2 R2 8 21 in lbs 15 ACS550 CC 046A 2 R3 3 50 in lbs 3 36 in lbs 20 ACS550 CC 059A 2 R3 25 ACS550 CC 075A 2 R4 1 50 in lbs 2 36 in lbs 30 ACS550 CC 088A 2 R4 2 0 274 in lbs 2 0 300 in lbs 40 ACS55...

Page 25: ...S550 CC 031A 4 R3 3 50 in lbs 8 21 in lbs 25 ACS550 CC 038A 4 R3 3 36 in lbs 30 ACS550 CC 045A 4 R3 30 ACS550 CC 044A 4 R4 40 ACS550 CC 059A 4 R4 1 50 in lbs 2 36 in lbs 50 ACS550 CC 072A 4 R4 60 ACS550 CC 078A 4 R4 75 ACS550 CC 097A 4 R4 300 MCM 274 in lbs 250 MCM 300 in lbs 75 ACS550 CC 096A 4 R5 100 ACS550 CC 125A 4 R5 100 ACS550 CC 124A 4 R6 125 ACS550 CC 157A 4 R6 2 0 275 in lbs 6 2 375 in lb...

Page 26: ...40 in lbs 10 6 50 in lbs 4 2 3 ACS550 CC 03A9 6 R2 5 ACS550 CC 06A1 6 R2 7 5 ACS550 CC 09A0 6 R2 10 ACS550 CC 011A 6 R2 15 ACS550 CC 017A 6 R2 20 ACS550 CC 022A 6 R3 3 62 in lbs 25 ACS550 CC 027A 6 R3 8 21 in lbs 30 ACS550 CC 032A 6 R4 1 62 in lbs 40 ACS550 CC 041A 6 R4 2 36 in lbs 50 ACS550 CC 052A 6 R4 60 ACS550 CC 062A 6 R4 75 ACS550 CC 077A 6 R6 300 MCM 200 in lbs 100 ACS550 CC 099A 6 R6 250 M...

Page 27: ...1M that disconnects the ACS550 from the motor when the motor is operating in the Bypass mode The drive output contactor and the bypass contactor are electrically interlocked to prevent back feeding applying line voltage to the ACS550 output terminals Motor Overload Protection The ACS550 with Bypass includes a Class 20 motor overload relay to provide thermal motor protection WARNING If power is app...

Page 28: ...z fsw 8 kHz or 12 kHz R7 R8 300 m 980 ft Does not apply Warning Using a motor cable longer than specified in the chart above may cause permanent damage to the drive Cooling Specifications Method Internal fan flow direction from bottom to top Requirement Allow 4 to 6 inches at the sides of enclosure for venting Drive Heat Loss Air Flow ACS550 xx Frame Size W BTU Hr m3 h ft3 min 245A 4 R7 3850 13000...

Page 29: ...1 CX12 1 CX3R 1 2 ACS550 CC 07A5 2 7 5 R1 CX1 1 CX12 1 CX3R 1 3 ACS550 CC 012A 2 12 R1 CX1 1 CX12 1 CX3R 1 5 ACS550 CC 017A 2 17 R1 CX1 1 CX12 1 CX3R 1 7 5 ACS550 CC 024A 2 24 R2 CX1 3 CX12 3 CX3R 2 10 ACS550 CC 031A 2 31 R2 CX1 3 Cx12 3 CX3R 2 15 ACS550 CC 046A 2 46 R3 CX1 4 CX12 5 CX3R 3 20 ACS550 CC 059A 2 59 R3 CX1 4 CX12 5 CX3R 3 25 ACS550 CC 075A 2 75 R4 CX1 6 CX12 6 CX3R 4 30 ACS550 CC 088A...

Page 30: ...4 157 R6 CX1 10 CX12 9 CX3R 7 150 ACS550 CC 180A 4 180 R6 CX1 10 CX12 9 CX3R 7 200 ACS550 CC 246A 4 245 R6 CX1 11 CX12 10 CX3R 8 250 ACS550 CC 316A 4 316 R8 CX1 12 CX12 11 300 ACS550 CC 368A 4 368 R8 CX1 13 CX12 12 350 ACS550 CC 414A 4 414 R8 CX1 13 CX12 12 400 ACS550 CC 486A 4 486 R8 CX1 13 CX12 12 Consult Factory HP Type Code Amp Frame UL Type NEMA 1 Dim Ref Page 29 UL Type NEMA 12 Dim Ref Page ...

Page 31: ...54 10 M10 0 375 1380 54 3 414 16 3 371 14 6 61 134 3AUA0000012798 Sheet 3 CX1 5 1352 53 2 254 10 M10 0 375 1380 54 3 414 16 3 371 14 6 76 168 3AUA0000012798 Sheet 3 CX1 6 1568 61 7 330 13 M10 0 375 1596 62 8 491 19 3 489 19 2 90 198 3AUA0000012799 Sheet 3 CX1 7 1568 61 7 330 13 M10 0 375 1596 62 8 491 19 3 489 19 2 119 262 3AUA0000012799 Sheet 3 CX1 8 1568 61 7 330 13 M10 0 375 1596 62 8 491 19 3 ...

Page 32: ... 24 369 14 5 51 112 3AUA0000012802 Sheet 3 CX12 4 800 31 5 572 22 5 M10 0 375 838 33 610 24 369 14 5 64 141 3AUA0000012802 Sheet 3 CX12 5 953 37 5 724 28 5 M10 0 375 991 39 762 30 369 14 5 78 172 3AUA0000012803 Sheet 3 CX12 6 953 37 5 724 28 5 M10 0 375 991 39 762 30 369 14 5 93 205 3AUA0000012803 Sheet 3 CX12 7 1257 49 5 876 34 5 M10 0 375 1304 51 4 914 36 572 22 5 118 260 3AUA0000012804 Sheet 3 ...

Page 33: ...3 CX3R 2 571 5 22 5 419 16 5 M10 0 375 686 27 457 18 343 13 5 39 9 88 3AUA0000060121 Sheet 3 CX3R 3 724 28 5 572 22 5 M10 0 375 838 33 610 24 343 13 5 65 9 145 3AUA0000060122 Sheet 3 CX3R 4 876 34 5 724 28 5 M10 0 375 991 39 762 30 394 15 5 96 8 213 3AUA0000060123 Sheet 3 CX3R5 1181 46 5 876 34 5 M10 0 375 1295 51 914 36 546 21 5 121 4 268 3AUA0000060124 Sheet 3 CX3R 6 1181 46 5 876 34 5 M10 0 375...

Page 34: ...the following provisions The motor and control cables are chosen as specified in this manual The installation rules of this manual are followed Mark Applicable Standards UL 508C and C22 2 No 14 UL Standard for Safety Power Conversion Equipment and CSA Standard for Industrial Control Equipment UL 508A UL Standard for Safety Industrial Control Panels C22 2 No 14 CSA Standard for Industrial Control E...

Page 35: ...ize 27 NEMA 3R R1 R6 frame size 27 Drive identification 8 proper lifting 7 standards compliance to 32 E Enclosure protection class code 8 F Floor mount installing the line input wiring 12 typical configuration front view 5 wiring overview 11 Fuses drive 208 to 240 volt drives 22 380 to 480 volt drives 23 500 to 600 volt drives 20 G Grounding requirements 10 H Heat loss 26 I Identifying the drive t...

Page 36: ...overload relay 16 Run enable interlocks 15 Running relay contact output 15 S Safety warnings 1 Specifications 208 to 240 volt power connection 22 380 to 480 volt power connection 23 500 to 600 volt power connection 24 cooling 26 input power connections 19 motor connections 26 power connection terminals 22 Standards 32 C22 2 No 14 32 UL 508C 32 T Technical data 18 32 Terminal block 1TB 14 Terminals...

Page 37: ...ducts Low Voltage Drives 16250 West Glendale Drive New Berlin WI 53151 Telephone 2 62 785 3200 Fax 2 62 780 5135 Internet www abb us drives www abb drives com 3AUA0000014758 REVC EN EFFECTIVE 07 01 2009 SUPERCEDES 08 01 2008 ...

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