Idex Ismatec Operating Manual Download

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ISMATEC SA/BVP-Z/30.06.02/CB/GB

Operating Manual

Mode d'emploi

English

Deutsch

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Zahnradpumpen-
antrieb

mit variabler Drehzahl

BVP-Z

ISM 446

Antrieb ohne Pumpenkopf

Gear pump
drive

with variable speed drive

BVP-Z

ISM 446

Drive without pump-head

Moteur de pompe
à engrenages

à vitesse variable

BVP-Z

ISM 446

Moteur sans tête de pompe

30.06.02

CB/GP

Betriebsanleitung

A Unit of IDEX Corporation

14 BVP-Z Betr.Anl.p65

28.06.2002, 14:42 Uhr

Summary of Contents for Ismatec

Page 1: ...bler Drehzahl BVP Z ISM 446 Antrieb ohne Pumpenkopf Gear pump drive with variable speed drive BVP Z ISM 446 Drive without pump head Moteur de pompe engrenages vitesse variable BVP Z ISM 446 Moteur san...

Page 2: ...nsion 11 Remplacement des fusibles 11 Mise en service 12 13 Interface analogique 14 16 Pompage contre pression 17 T te de pompe avec bypass 17 Avant d teindre la pompe 17 T te de pompe 18 Montage de l...

Page 3: ...La pompe ne doit pas tre utilis e pour des applications m di cales sur des tres humains dans des locaux prot g s contre les explosions ou en pr sence de gaz et vapeurs inflammables Sicherheitsvorkehr...

Page 4: ...pump head before the pump is switched off and disconnected from the mains Before initial start up the pump head must be filled with the pumping liquid or water Never run the pump head under dry condit...

Page 5: ...carried out by the customer or by third party companies ISMATEC SA denies any responsibility Mesures de pr caution Veillez tout particuli rement ne jamais pomper des liquides contenant des particules...

Page 6: ...ts sous garantie sont factur s au client Garantiebestimmungen Wir garantieren f r eine einwandfreie Funktion des BVP Z Antriebs sofern dieser sachgem und nach den Richtlinien unserer Betriebsanleitung...

Page 7: ...nce operation outside environmental and electrical specifications for the product use of third party software hardware interfacing or consumables purchased by the user and which do not comply with our...

Page 8: ...Accessories as ordered Pump head with 1 magnet 2 tubing nipples Please check the package and its contents for transport damage If you find any signs of damage please contact your local ISMATEC repres...

Page 9: ...t 5 Touche MAX pour le nombre de tours pour un remplissage et une vidange rapides du syst me n La pompe ne fonctionne que dans le sens des aiguilles d une montre RUN STOP SPEED 1 MAX Tableau arri re...

Page 10: ...ct conducteur de protection n Before starting up Check if the voltage setting visible in the window of the fuse holder complies with your local mains voltage If necessary the voltage setting must be c...

Page 11: ...Fenster im Sicherungshalter gerichtet wieder einrasten 3 2 neue Sicherungen einsetzen 230 V 2 x 1 25 A T 115 V 2 x 2 50 A T n Immer 2 Sicherungen tr ge vom selben Typ entsprechend der orts blichen Net...

Page 12: ...opf mit Medium f llen Mise en service Contr ler la tension indiqu e dans la fen tre du porte fusibles derri re l appareil Si n cessaire modifier la tension voir page 11 Installer la t te de pompe selo...

Page 13: ...N STOP button 5 The MAX button allows rapid filling or emptying of the system while the pump is running n Before you start pumping fill the pump head with the medium or water Never run the pump head u...

Page 14: ...selected via Dip switch inside the pump see page 16 Pin 7 36 VDC About 36 VDC unstabilised are available the pump motor max load 1 A Interface analogique Pin 1 GND Terre Potentiel de r f rence pour to...

Page 15: ...speed Si le pin 13 est reli au pin 1 terre le nombre de tours pourra tre r gl au moyen du s lecteur du nombre de tours sur le panneau de manipu lation en lieu et place du signal sur le pin 5 Analogsch...

Page 16: ...The instrument should only be opened by a qualified technician Capacitors inside the pump may still be charged even though the mains plug has been disconnected some time ago Switch coulissant S2 Cet i...

Page 17: ...ted differential pressure of the pump head used Before switching the pump off n If no non return valve is mounted on the discharge side of the pump a siphoning may occur at the moment the pump drive i...

Page 18: ...n bestellt 1 Pumpenkopf 2 Antriebsmagnet 3 Schlauchnippel 2 Stk F r die BVP Z sind unterschiedliche Pumpenk pfe mit Zahnr dern aus PTFE PPS PEEK oder Graphit erh ltlich Eine bersichtstabelle der verf...

Page 19: ...lowing tools are required for mounting a pump head Allen key 3 32 Phillips screwdriver Size 0 Remove all screws from the fixing case a of the drive Together with the drive two long screws are addition...

Page 20: ...g and helps to protect the thread Fig 4 Screw the pump head to the fixing case of the drive The face of the pump head with the engraved model number must be directed to the user The engraved arrow ind...

Page 21: ...ton MI 0023 18002 177 C 6 560 3 0 PPS PTFE MI 0187 18301 177 C 6 560 5 2 PPS or PEEK PTFE MI 0131 Magnet aimant 1 MI 0066 2 IS 1598 Nipple AR 0001 PTFE Polytetrafluorethylene PEEK Polyetheretherketone...

Page 22: ...R 0001 Accessories Tubing Nipple 01 for all gear pump heads 1 8 thread NPT for tubing i d 6 7 mm 1 4 always order 2 pcs Order No AR 0001 Accessoires Raccord 01 pour toutes les t tes de pompe engrenage...

Page 23: ...ears contient les pi ces d usure douilles joints engrenages Pumpenkopf Pump head Kit No Bestell Nr Order No T te de pompe Num ro de commande 120 140 41 MI 0041 121 141 42 MI 0042 122 142 43 MI 0043 13...

Page 24: ...when using the pump as a dispenser for filling tubes bottles etc Both hands are free for handling the bottles and tubing Non return valve Polypropylene included with the BVP Z Drive Order No SD 0007 T...

Page 25: ...are subject to wear and tear The Service Kit corresponding to the individual pump head allows the user to replace the parts that are subject to wear and tear by himself see page 23 Repairs For repair...

Page 26: ...connexion Veuillez fournir des informations concernant la panne la date de l achat le num ro de s rie et le mod le Sp cifications techniques Moteur Type de moteur moteur DC Vitesse 60 6000 t min 100 t...

Page 27: ...tive n Remarque Veuillez lire galement nos conditions de garantie nos conditions g n rales de vente ainsi que nos conditions de livraison Pour toute demande veuillez prendre contact avec votre repr se...

Page 28: ...ating Manual Mode d emploi 06 11 02 CB GP Zahnrad Pumpen Antrieb ISM 918 Mikroprozessor gesteuert Schutzgrad IP 65 Gear pump drive ISM 918 Microprocessor controlled Protection rating IP 65 MCP Z Proce...

Page 29: ...cles cycles de dosage 14 T te de pompe pump head 14 FS p dale de commande 14 Valve 15 Digits affichage LED 15 Initialisation 15 R glages g n raux de base Initialisation 4 16 tous programmes Adresse 16...

Page 30: ...ace 36 Commands 37 Cascading several pumps 42 Programming software 43 Software accessories 43 Pump head 44 Mounting the pump head 44 Pump heads overview 46 Service kits 47 Accessories Valve adapters e...

Page 31: ...ir warnen vor m glichen Gefahren falls Schl uche in ex gesch tzte R ume verlegt werden Safety precautions ISMATEC gear pumps are designed for pumping applica tions in laboratories and industry As such...

Page 32: ...e advise you never to pump liquid containing particles Even the smallest particles have an abrasive effect which can ruin the gears in the course of a few seconds Before initial start up the pump head...

Page 33: ...erbrauchsmaterial eingesetzt wird welches nicht unseren Angaben entspricht Warranty terms We warrant the perfect functioning of our products provided they have been installed and operated correctly ac...

Page 34: ...lastic bag for the analog AD0069 and RS232 IN AD0071 interfaces 2 tubing clamps 1 non return valve PP Operating manual If ordered Pump head with 1 magnet 2 tubing adapters Software other accessories P...

Page 35: ...e 4 RS232 OUT male 5 Analog interface input for speed control 0 5 V or 0 10 V and 0 20 mA or 4 20mA Run Stop Foot switch 2 digital inputs TTL level output for speed 0 10 VDC or 0 12 kHz 2 universal ou...

Page 36: ...to the adapters by means of the tubing clamps Connect the pump to the mains and switch it on with the power supply switch Enter the ID Codes of the mounted pump heads in the program memory currently...

Page 37: ...8 8 8 2 Firmware version 3 Identification Code ID Code of the pump head entered in the program last used e g 120 4 Program last used 5 Displays the operating mode last used n Before starting the pump...

Page 38: ...it une distribution page 22 La fonction Start Stop peut galement tre lanc e au moyen d un appareil externe comme une p dale de commande ou une poign e de distribution accessoires page 49 5 CAL Touche...

Page 39: ...nach Flie rate in ml min bzw l min vom Pumpenkopf abh ngig DISP Time Dosieren nach Zeit 0 10s bis 999h DISP Volume Dosieren nach Volumen in ml bzw Liter PAUSE Time Pausenzeit f r Intervalldosierung T...

Page 40: ...the menu settings d default Sets a value to its default value Cycles dispensing cycles Head pump head FS foot switch Valve Digits display Address Baud rate e 5 5 5 5 5 6 6 6 6 6 keys Select the basic...

Page 41: ...t pumping and dispensing values the individual ID code of the mounted pump head must be entered especially when a pump is used for the first time and each time the pump head is changed In each of the...

Page 42: ...ficant digits 3 or 4 3 default value Initializing Pressing the ok key resets the following basic settings in the currently used program to the default values Mode PUMP rpm Speed 1000 rpm Dispensing ti...

Page 43: ...are reset Pump head Model 120 Mode PUMP rpm Speed 1000 rpm Dispensing time 4 50 Sec Dispensing volume and flow rate depends on the pump head Pause time 2 00 sec Number of dispensing cycles 0 The prog...

Page 44: ...ets all basic settings to the default values Valid for all 4 programs Init4 in all 4 programs the above mentioned basic settings as well as Address RS232 pump address and Baud rate RS232 are reset to...

Page 45: ...5 5 6 6 6 6 6keys 3 Confirm with the CAL key 4 The pump automatically returns to the last entered operating parameters of the selected program n From now on any changes carried out n the operating mo...

Page 46: ...5 5 5 5 6 6 6 6 6keys Start the pump with RUN STOP The speed can also be adjusted while the pump is running During the pumping process the following values can be retrieved with the MODE key Flow rate...

Page 47: ...running For an accurate flow rate we recommend to calibrate the pump see page 21 During the pumping process the following values can be retrieved with the MODE key Rotation speed PUMP rpm Totally pump...

Page 48: ...by using the 5 5 5 5 5 6 6 6 6 6 keys Start the pump with RUN STOP The pump stops automatically after 60 sec Measure the dispensed liquid by volume or weight and calibrate the ascertained value as fo...

Page 49: ...roduire la dur e d sir e au moyen des touches 5 5 5 5 5 6 6 6 6 6 La proc dure de recherche s acc l re lorsque l on main tient les touches 5 5 5 5 5ou 6 6 6 6 6 enfonc es Secondes 0 10 99 9 en pas de...

Page 50: ...the modes PUMP rpm and PUMP flow rate With the 5 5 5 5 5 6 6 6 6 6keys the dispen sing volume can be changed even during the dispensing process The newly entered set point appears shortly in the displ...

Page 51: ...ore the end of the dispensing cycle providing controllable and drop precise dispensing volumes Measure the dispensed liquid by volume or weight 3 Stay in the same mode DISP Volume and press the CAL ke...

Page 52: ...he CAL button displayed value blinks 3 Press the RESET button displayed value blinks 4 Confirm with the CAL button At the same time the volume is also reset to the default value Default calibration of...

Page 53: ...olume Enter the required volume in ml with the 5 5 5 5 5 6 6 6 6 6keys 3 Push the MODE button Both LEDs light up simultaneously 4 Start the pump with RUN STOP The pump dispenses the required volume wi...

Page 54: ...ntered set point appears shortly on the display During the dispensing process the following values can be retrieved with the MODE key rotation speed PUMP rpm flow rate PUMP Flow rate totally dispensed...

Page 55: ...y on the display During the dispensing process the following values can be retrieved with the MODE key speed PUMP rpm flow rate PUMP Flow rate totally dispensed volume TOTAL The rotation speed and flo...

Page 56: ...e dispensing process can be interrupted by pushing the RUN STOP key When resuming the process the pump continues with the remaining number of dispensing cycles Nombre de cycles de dosage Lors du dosag...

Page 57: ...ential for accurate and repeatable dispensing Connect the valve to the analog interface on the rear panel of the MCP Z Process Activate the valve see basic settings on page 15 n When using our valve i...

Page 58: ...ssure build up It allows adjustment of the max differential pressure from 0 7 bar up to the max pressure valid for the individual pump head It should only be used for safety reasons and not for pressu...

Page 59: ...topped OL S Speed set point cannot be reached OL I Current Overload Whenever this situation occurs the pump must be switched off immediately Before the pump is re started it is most important to check...

Page 60: ...rom 1A Analog interface Pin 1 GND ground Reference potential for all other inputs Pin 2 remote For changing between manual control and analog interface For activating the analog interface pin 2 must b...

Page 61: ...es with sliding switch S2 inside the pump see page 35 Pin 10 5 VDC About 5 VDC are available max current 0 5 A Pin 13 speed intern Depending on how the pump is operated pin 13 has different functions...

Page 62: ...bedingt wie auf Seite 51 52 beschrieben vorzu gehen Vergewissern Sie sich dass die Pumpe vom Netz getrennt ist Switch S1 Switch S2 This switch affects Pin 9 motor speed Position A 0 10 VDC Standard Po...

Page 63: ...e seule et m me interface RS232 Structure des commandes Un signe suit l adresse en tant que commande Certaines commandes ont en outre un param tre com portant toujours 4 respectivement 5 chiffres La c...

Page 64: ...e state of overload each command is responded with Si la pompe est surcharg e elle r pond chaque commande avec Overload zur cksetzen 1 13 Reset overload Remise z ro de la surcharge Antrieb steuern Con...

Page 65: ...eit zu kurz MODE volume dependent dispensing within a period 1G13 Error indication 1111 volume too small time too long Error indication 9999 volume too large time too short MODE Dosage d un volume dan...

Page 66: ...ds on the programmed pump head Saisie D bit calibr ml min vitesse max 6000 t min La position du point d cimal d pend de la t te de pompe programm s Abfrage Anzahl Stellen nach dem Komma bei max Flie r...

Page 67: ...nuten 000 899 1TM04513 Input Pause time in minutes 000 899 Saisie Temps de pause en minutes 000 899 TH _ _ _ Eingabe Pausenzeit in Stunden 000 999 1TH02413 Input Pause time in hours 000 999 Saisie Tem...

Page 68: ...ion Entr e 2 pin 8 entr e ouverte entr e sur masse C Abfrage Fu schalter Pin 3 Eingang offen Eingang auf Masse 1C13 oder or ou Inquiry Foot switch pin 3 input open input grounded Interrogation P dale...

Page 69: ...connect the pumps with the connecting cable AG0013 as shown on the left The same cable AG0013 serves to connect the first pump to the PC provided that it has a 9 pin RS232 connector If the PC is equip...

Page 70: ...cation PC independently wherever needed System requirements 3 1 2 floppy drive Win95 or higher Pentium or higher Order No SOF104 Software accessories Extension cable 9F 9M 9 pins female 9 pins male 2...

Page 71: ...For the MCP Z Process a wide range of different gear pump heads with PTFE PPS or graphite gears are available You find an overview chart of the pump heads available on page 46 n Before mounting a new...

Page 72: ...c de la bande PTFE afin d assurer une tanch it optimale Cette bande prot gera en outre les pas de vis Fig 4 Visser la t te de pompe sur le manchon de fixation du moteur La face sur laquelle se trouve...

Page 73: ...smaterials an Ihre ISMATEC Vertretung For temperatures above 54 C 130 F consult your ISMATEC distributor for proper seal selection Si vous travaillez des temp ratures d passant les 54 C 130 F renseign...

Page 74: ...ls gears Contient les pi ces d usure douilles joints engrenages f r K pfe for pump heads Service Kit Bestell Nr Order No pour t tes de pompe No Num ro de commande 120 140 41 MI 0041 121 141 42 MI 0042...

Page 75: ...e introduite verticalement No de commande SD 0007 Brides pour tubes 2 pcs comprises dans la livraison No de commande BN 1001 Raccord 01 pour toutes les t tes de pompe engrenages Pas de vis 1 8 NPT pou...

Page 76: ...ompe Elle est tr s utile lorsque la pompe est utilis e comme appareil de dosage pour remplir des tubes des flacons etc Les deux mains sont ainsi libres pour travailler C ble de liaison Pour les liaiso...

Page 77: ...ur de rem placer lui m me en cas de besoin les pi ces soumises une forte usure voir page 47 R paration Pour les travaux de r paration veuillez envoyer le moteur MCP Z Process votre agent ISMATEC Veuil...

Page 78: ...der Haube 1 Vor der Montage der Haube empfiehlt es sich die Dich tung auf der Kontaktfl che zur Haube etwas einzu len z B mit Silikon lspray Best Nr SC0179 Sollten die beiden Dichtungs enden nicht me...

Page 79: ...loitation par interface les joints d tanch it livr s en s rie doivent tre introduits dans les prises m les des c bles de connexion correspondants L interface RS232 OUT m le est d j munie d un joint d...

Page 80: ...m Netzteilprint unten wie nebenstehend abgebildet angebracht Absicherung Steuerprint a 4 0 A tr ge b 1 6 A flink Absicherung Netzteil c 4 0 A tr ge n Pumpe ausschalten Netzstecker ausziehen n Geh useh...

Page 81: ...Temp rature de 5 40 C Humidit relative au max 80 sous des conditions environnementales normales Dimensions Poids Moteur PxLaxH 260x160x262 mm Poids 6 9 kg Compatibilit CE conform ment EN 61326 1 EN 6...

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Idex Ismatec, Operating Manual

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