ZWICK TRI-CHECK Series Operation Instructions Manual Download Page 6

Operation instructions Butterfly Check Valve Series TRI-CHECK, with 

counter weight and optional hydraulic damper 

ZWICK Armaturen GmbH  D-58256 Ennepetal

 

Instructions No.

 

Zw-Tri-Check-2016 / Rev.11 

5

 

 

Transport and Storage 

 

  The valve shall be handled, shipped and stored with care. 

  The valve shall be stored in the protective packaging or caps at the flanged or butt weld ends. 

Store and transport it at a pallet or similar even to the place of installation. 

  If the valve shall be stored before installation, store it in a closed building and protect the valve 

from harsh environmental conditions, such as dirt, debris and humidity. 

  Take special care to protect the metallic seat, the flange or butt weld end faces and the 

damper from damage at transport.  

  Valves must be stored in the same condition as they are delivered. The counter weight and the 

damper (if applicable) must not be operated or removed. The counter weight / the valve disc 
must remain fixed. The valve may not be able to swing until it has been installed. 

 

 

Danger 

Valves supplied without damper:

 

The valve must be moved with special care: The unsecured disc could remove itself 
from the closed position without extraneous cause (e.g. concussions)

 

 

Mortal 

Danger 

Valves of large diameters: 
The disc of large diameter valves can weight several tons. The removal of the fixation 
can cause the disc to swing out of the closed position. This can lead to heavy injuries 
and/or create forces strong enough to knock over for, for example, a fork lift. The 
transport of such valve is only allowed with the interlocking immovably in place 
and the disc in the closed position!
 

 

 

 

Summary of Contents for TRI-CHECK Series

Page 1: ...Operation Instructions Butterfly check valve series TRI CHECK with counter weight and optional hydraulic damper...

Page 2: ...uctions 2 2 2 Safety Instructions for the Operator 2 2 3 Special Dangers 3 2 4 Marking of butterfly valve 4 3 TRANSPORT AND STORAGE 5 4 INSTALLATION 6 5 PRESSURE TEST AND START UP FEHLER TEXTMARKE NIC...

Page 3: ...itation has to be avoided by all means 2 Safety Instructions 2 1 General Safety Instructions The safety requirements apply for valve units same as for the pipe system into which the valve is installed...

Page 4: ...ing screw or the cover plate at the body or before removing the valve from the pipe the pipe system must be completely depressurized so no media can leak from the pipe uncontrolled Be sure that the va...

Page 5: ...aximum allowable temperature Date Year month ASME type plate For Marking Note Manufacturer Zwick GmbH Address see Section 9 Information Model no e g C10125C AA 11CP Key no see the ZWICK catalogue S No...

Page 6: ...s and the damper from damage at transport Valves must be stored in the same condition as they are delivered The counter weight and the damper if applicable must not be operated or removed The counter...

Page 7: ...a horizontal pipe The shaft of the valve usually is in a horizontal orientation The counter weight has to be positioned in a way that it closes the disc in a clockwise direction The mounting orientat...

Page 8: ...g these rules can lead to damages on the valve and or make the pipe system burst and cause danger to health and life of the user Mortal Danger Check valves with weight and damper Make sure before asse...

Page 9: ...the flange bolting be sure that the bolts centre the valve body correctly Attention Wafer type butterfly valves series TRI CHECK may need flange bolts and studs with different length for connection t...

Page 10: ...ved For valves remaining permanently in the same position it is recommended to operate it 1x to 2x each year to check their function Moreover it was recommended to provide free inlet and outlet distan...

Page 11: ...e is corroded at body or trim surfaces choose wear and spare parts of a more resistant material quality Leakage at the stuffing box Tighten the stuffing box bolting in steps of turns clockwise alterna...

Page 12: ...ssible limits of the environment that contains Charging of individual valve components from the function OPEN CLOSE hazards All outside parts of the valve are made of metal and are conductive connecte...

Page 13: ...y with this directive 6 fulfills the declared requirements of this directive 7 may be only operated under consideration of the supplied operating instruction no Zw Tri Check 2016 without actuator acce...

Page 14: ...400 II III III III III III III III 400 III III III III III 450 II III III III III III III III 450 III III III III III 500 II III III III III III III III 500 III III III III III 600 III III III III II...

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