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FV454 Rev C   1/28/13

Page 3

7

4.) 

Insert the flush valve tailpiece 

(B)

 into the stop valve 

(A)

and hand tighten the lock nut 

(D)

 to the stop valve. Plumb

the entire unit.

5.) 

Determine the length of vacuum breaker tube 

(F)

required to join the flush valve and fixture spud. Cut the
vacuum breaker tube, if required, to this length. Assemble
the vacuum breaker tube assembly and spud nut assembly
to the flush valve and fixture spud.

6.) 

Hand tighten spud nut 

(G)

 and vacuum breaker tube nut

(H)

 to fixture and flush valve. Adjust the valve assembly for

plumb.  Tighten fixture spud nut 

(G)

, vacuum breaker tube

nut 

(H)

 and lock nut 

(D)

 with a wrench. 

Do not turn water on

until batteries are inserted – see 7.

4

5

F

7.) ACTIVATION

Using the 5/64" Allen wrench supplied with the valve, remove
the two 6-32 button head screws holding the top assembly
in place.   Be sure to place the screws somewhere  safe so
they don’t get lost.
Remove the top cover carefully and disconnect the solenoid
wire connector 

(J) 

from the bulkhead connector 

(K)

.  The

cover and battery case can now be taken to an appropriate
work area to install the AA cell batteries provided.
Remove the battery box cover screw using the 1/8” allen
wrench provided. Turn the top assembly upside down and
the screw will drop down and can be used to pull the cover
off.  Load the four heavy duty AA alkaline batteries following
the battery orientation guide on the battery box cover.  Note
that the coil springs always contact the flat (negative) end of
the battery. Insert the solenoid wire connector 

(J)

 into the

bulkhead connector 

(K)

.  Note that there are flats on the

plugs that must align.  Align and secure the battery case lid
and gasket the with screw provided.  Secure the top
assembly to the valve housing using the original screws.
Once this is completed, remove and discard the protective
label 

(L)

 from in front of the lens.

Normal valve operation will occur when the valve senses an
object (person).   The LED will blink dimly four times about a
second apart.  There will be a pause and then a double
blink.   At that point the valve is charged.  When the object
leaves the view of the sensor, the valve will activate.   This six
second sensing cycle will prevent the valve from flushing
needlessly when someone walks by.
If special circumstances require adjustment of the sensing
distance, see Appendix A - Changing Activation Distance.

B

D

A

L

D

H

G

J

K

Summary of Contents for ZEG6003EV

Page 1: ...charges or any loss injury or damages whatsoever including incidental or consequential damages The sole and exclusive remedy shall be limited to the replacement of the defective goods Before installation and use the purchasershalldeterminethesuitabilityoftheproductforhisintendeduseandthepurchaserassumesallriskandliability whateverinconnectiontherewith Where permitted by law the implied warranty of...

Page 2: ... stops are connected to the water supply and water pressure is available it is recommended that the supply piping be flushed to remove dirt metal chips etc from system A Before the valve is installed open each stop fully for a brief time and catch the water in a two gallon or larger bucket For multiple installations start with the stop valve closest to the water supply and work toward the most rem...

Page 3: ...tall the AA cell batteries provided Remove the battery box cover screw using the 1 8 allen wrench provided Turn the top assembly upside down and the screw will drop down and can be used to pull the cover off Load the four heavy duty AA alkaline batteries following the battery orientation guide on the battery box cover Note that the coil springs always contact the flat negative end of the battery I...

Page 4: ... the magnet and stand in front of sensor about 20 away for the rest of the calibration The calibration process takes about 60 seconds Do not move during this process 4 When calibration is completed the solid red light will dis appear and the LED will blink twice brightly 8 9 LOW BATTERY WARNING The LED will double flash every 30 seconds when the bat teries reach a predetermined depletion level The...

Page 5: ...e detected Run through reset procedure below Hold hand close to lens to see if it will produce the 4 flash 2 flash pattern Close stop disconnect valve crack stop to check for water Close stop remove and inspect filter Check stop screw Check solenoid leads and insertion of solenoid plug Remove solenoid and inspect diaphragm and plunger Visual inspection Remove solenoid and inspect diaphragm and plu...

Page 6: ...41 3 4 Spud Friction Washer 42 3 4 Spud Sleeve 43 3 4 Spud Escutcheon 44 Setscrew for Control Stop Cover 45 Vandal Resistant Control Stop Cover 46 Stop Cap 47 Adjusting Screw 48 Guide Holder 49 Piston Guide 50 Guide O Ring 51 Piston 52 Piston Seal 53 Stop Body 54 Sweat Solder Adapter 55 Supply Cover Tube Flush Connections and Spud Coupling Kits Product No 3 4 Flush Connection and Spud Coupling Ite...

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