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PROCEPTOR®

TECHNICAL MANUAL

PROCEPTOR OVERVIEW

THE PROCEPTOR SEPARATOR ADVANTAGE

1.2 APPLICATIONS

WARRANTY INFORMATION

DESIGN AND OPERATION

COMPONENTS & CONFIGURATIONS

PRINCIPLES OF OPERATION

SIZING GUIDELINES

STANDARD SIZING CONSIDERATIONS

OTHER DESIGN CONSIDERATIONS

GREASE SEPARATORS

3.4 OIL SEPARATORS

ACCESSORIES AND OPTIONS

4.2 COALESCING FILTER

for Small Diameter Oil Globules (>20 μm)

4.3 SUCTION PIPE FOR INDOOR INSTALLATIONS

4.4 DOUBLE WALL

4.5 LEVEL MONITOR FOR DOUBLE WALL OR OIL RESERVOIR

4.6 AUTOMATIC PUMP-OUT SYSTEM

SHUTOFF VALVE SYSTEM WITH ALARM

4.8 FIBERGLASS PRODUCTS

INSTALLATION AND MAINTENANCE

5.1 INSTALLATION

5.2 MAINTENANCE

IMPORTANCE OF MAINTENANCE

MAINTENANCE FREQUENCY

INSPECTION PROCEDURES

MAINTENANCE METHODS

SPECIFICATION SHEETS

7 INSTALLATION

DRAWINGS: GREASE SEPARATORS

DRAWINGS: OIL SEPARATORS

DRAWINGS: SOLIDS SEPARATORS

DRAWINGS: DECONTAMINATION & HOLDING TANKS

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Summary of Contents for Proceptor GMC 100

Page 1: ...G R E A S E O I L A N D S E D I M E NT S E PA R ATI O N Proceptor Technical Manual Version 6 1 Rev 5 5 19 Patent 5 746 912 US 2 195 822 CDN ...

Page 2: ...all Diameter Oil Globules 20 μm 19 4 3 SUCTION PIPE FOR INDOOR INSTALLATIONS 19 4 4 DOUBLE WALL 19 4 5 LEVEL MONITOR FOR DOUBLE WALL OR OIL RESERVOIR 20 4 6 AUTOMATIC PUMP OUT SYSTEM 20 4 7 SHUTOFF VALVE SYSTEM WITH ALARM 20 4 8 FIBERGLASS PRODUCTS 20 5 INSTALLATION AND MAINTENANCE 20 5 1 INSTALLATION 20 5 2 MAINTENANCE 20 5 3 IMPORTANCE OF MAINTENANCE 21 5 4 MAINTENANCE FREQUENCY 21 5 5 INSPECTIO...

Page 3: ...arge storage capacity also reduces the need for frequent cleaning thereby saving the operator owner significant maintenance expenses Proceptor separators are constructed from Fiberglass Reinforced Plastics FRP Fiberglass is the preferred material for industrial and commercial waste streams since FRP is chemically inert and impermeable to retained waste The fiberglass construction eliminates the co...

Page 4: ...pany only warrants products sold in its respective market Proceptor oil and grease separators are not intended for residential or consumer use and may not be purchased or sold for those applications Zurn warrants to the original purchaser that all Proceptor oil and grease separators purchased from the company will be free from defects in materials and workmanship for a period of one 1 year followi...

Page 5: ...THE WARRANTY OR DAMAGES UNDER DECEPTIVE TRADE PRACTICES OR SIMILAR CONSUMER PROTECTION ACTS THE FOREGOING CONSTITUTES ZURN S EXCLUSIVE OBLIGATION AND ZURN MAKES NO EXPRESS OR IMPLIED REPRESENTATION OR WARRANTY OR ANY WARRANTY OF NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSES WHATSOEVER NO EMPLOYEE OF ZURN OR ANY OTHER PARTY IS AUTHORIZED TO MAKE ANY OTHER REPRESENTATIONS O...

Page 6: ...ing a smooth flow path where further separation occurs Cleaner water from the middle elevation of the tank is displaced through the riser pipe into the downstream sewer system Proceptor separators are engineered to ensure a smooth flow path This is accomplished by the use of elliptical chambers which is critical in minimizing the formation of turbulent eddy currents A non turbulent state within th...

Page 7: ...temperature must be between 4ºC 39ºF and 60ºC 140ºF For industrial applications please contact a Zurn Green Turtle representative for assistance 4 Specific Gravity The oil and grease specific gravity must be less than 0 95 Specific gravity of the wastewater must be equal to or greater than 1 0 5 Detergent Use For equipment wash down car wash or any other applications where soaps and detergents wil...

Page 8: ... Reduce Frequency of Maintenance Increasing the size of the separator may reduce the frequency of maintenance a cost effective solution for many applications 5 Light Emulsification Larger capacity separators should be used in wash down or car wash applications where oil globule sizes are quite small as a result of the interaction with high pressure water Also the soaps or detergents used will chem...

Page 9: ...ydraulic retention time HRT 5 minutes retention for non emulsified grease 30 minutes retention for emulsified grease from sinks only For heavily emulsified wastewater call a Zurn Green Turtle representative for assistance STEP 3 Calculate Size of the Proceptor Multiply the peak flow rate Q by the hydraulic retention time HRT to determine the volume of the separator V V Q x HRT STEP 4 Choose a Proc...

Page 10: ...ze for each project Caution For larger units or applications involving degreasers surfactants emulsifiers corrosive wastewater pumped effluent not gravity fed contact a Zurn Green Turtle representative Notes 1 Based on 30 minute retention time ref Metcalf Eddy Inc Revised by George Tchobanoglous and Franklin L Burton Wastewater Engineering Treatment Disposal and Reuse 3rd Ed 1991 3 3 3 PROCEPTOR P...

Page 11: ...ed to completely drain the fixture Flow rate Act ual Drainage Load Drainage Period Calulate Flow Rate For 1 minute period 4 4 9 44 9 gpm Flow Rate 1 For 2 minute period 4 4 9 22 5 gpm Flow Rate 2 5 Selective Interceptor From Table 1 select Interceptor which corresponds to the flow rate calculated Note Select next larger size when flow rate falls between two sizes listed Select Interceptor For 1 mi...

Page 12: ...Grease Capacity pounds Height Top of Tank inches Inlet Invert D1 inches Outlet Invert D2 inches GMC 50 50 100 62 x 32 x 24 12 11 GMC 100 GMC 100 100 200 62 x 32 x 28 20 19 GMC 150 GMC 150 100 200 62 x 32 x 32 28 27 GMC 200 GMC 200 100 200 62 x 32 x 44 36 35 GMC 250 GMC 250 100 200 62 x 32 x 52 44 43 GMC 300 GMC 300 100 200 62 x 32 x 60 52 51 GMC 500 IAP 100 200 96 x 62 x 47 32 30 1 Certified to PD...

Page 13: ...2 x 47 32 30 1 Certified to PDI G101 and CSA B481 1 respectively Standard Grease Separator with Single Accessway System Type Model Number Total Liquid Capacity US gal Storage Capacity Tank Dimension L x W x H inches Inlet to Tank Bottom D1 inches Outlet to Tank Bottom D2 inches Grease US gal Solids US gal System 2 Two Tanks in Series GMC 1000 2 1 000 559 174 2 96 x 62 x 47 32 30 GMC 1500 2 1 500 8...

Page 14: ...pacity US gal Storage Capacity Tank Dimension L x W x H inches Inlet to Tank Bottom D1 inches Outlet to Tank Bottom D2 inches Grease US gal Sediment US gal System 4 UPC IAPMO APPROVED GMC 100 100 42 23 62 x 32 x 32 20 19 GMC 150 150 66 48 62 x 32 x 40 28 27 GMC 200 200 90 72 62 x 32 x 48 36 35 GMC 250 250 119 91 62 x 32 x 56 44 43 GMC 300 300 156 103 62 x 32 x 64 52 51 GMC 500 UPC 500 279 125 96 x...

Page 15: ... STEP 3 Calculate the Size of the Proceptor Multiply the peak flow rate Q by the hydraulic retention time HRT to determine the volume of the separator V V Q x HRT STEP 4 Choose a Proceptor Size Choose the Proceptor size equal or closest to the value of V Please refer to Oil Separator Sizing Chart in Section 0 For example 1 Spills containment 10 US gpm of potential flow from spills Scenario 1 10 US...

Page 16: ...OMC 300 10 30 OMC 500 17 50 OMC 750 25 75 OMC 1000 OMC 1000 2 33 100 OMC 1300 43 130 OMC 1500 OMC 1500 2 50 150 OMC 2000 2 67 200 OMC 2600 2 87 260 OMC 3000 2 100 300 OMC 4000 2 133 400 OMC 5000 2 167 500 OMC 6000 2 200 600 OMC 7000 2 233 700 OMC 8000 3 267 800 OMC 9000 3 300 900 OMC 10000 3 333 1000 Standard Oil Separator with Single Accessway System Type Model Number Total Liquid Capacity US gal...

Page 17: ... Oil US gal Sediment US gal System 2 Two Tanks in Series OMC 1000 2 1 000 559 174 2 96 x 62 x 47 32 30 OMC 1500 2 1 500 819 401 2 96 x 62 x 60 45 43 OMC 2000 2 2 000 1 154 589 2 96 x 62 x 74 59 57 OMC 2600 2 2 600 1 415 891 2 96 x 62 x 89 74 72 OMC 3000 21 3 000 1 638 1 080 2 96 x 62 x 100 85 83 OMC 4000 2 4 000 1 712 1 315 2 94 x 94 x 109 79 77 OMC 5000 2 5 000 2 226 1 776 2 94 x 94 x 126 96 94 O...

Page 18: ... 10 000 4 795 3 700 3 94 x 94 x 166 125 123 Systyem 5 UPC IAPMO Approved Triple Accessway Single Tank or Two Tanks in S eries Design UPC IAPMO Oil Separator with Triple Accessway US onlv System Type Model Number Total Liquid Capacity US gal Storage Capacity Tank Dimension L x W x H inches Inlet to Tank Bottom D1 inches Outlet to Tank Bottom D2 inches Oil US gal Sediment US gal System 5 Three Tanks...

Page 19: ...g coalescing filters quickly The addition of a coalescer within the separator can allow for a reduction in the required sizing of the separator For sizing information for Proceptor oil separators with coalescers refer to Section 0 Not recommended where soaps are present in wastewater Not for food grease applications 4 3 SUCTION PIPE FOR INDOOR INSTALLATIONS A suction pipe is used when remote tank ...

Page 20: ...ators Zurn Green Turtle also manufactures a wide range of fiberglass products including aboveground tanks holding tanks emergency spill holding tanks surge tanks catch basins sump tanks neutralizing systems valve chambers sample chambers and other For more information please visit www zurn com or contact a Zurn Green Turtle representative 5 Installation and Maintenance 5 1 INSTALLATION Proceptor s...

Page 21: ...hen maintenance should be performed on the various standard Proceptor models Preceptor Maintenance Schedu le System Type Model Number Total Liquid Capacity US gal Storage Capacity Maintenance Recommended Oil Grease US gal Solids Sediment US gal Oil Grease inches Solids Sediment inches System 1 Single Tank GMC 50 OMC 50 50 12 11 1 0 1 5 GMC 100 OMC 100 100 42 23 4 3 GMC 150 OMC 150 150 66 48 6 5 GM...

Page 22: ...ter paste indicates where the oil water interface occurs and the depth of oil can be determined Automatic Oil Grease Alarm An automatic oil grease level sensor can be installed within any Proceptor unit to indicate via an audio and visual alarm when the oil grease level has reached a preset storage volume The oil alarm can be used in conjunction with a shutoff valve or an automatic oil removal sys...

Page 23: ...s location and size of each pipe connection furnished specialties and accessories 1 5 INFORMATIONAL SUBMITTALS A Coordination Drawings Interceptors drawn to scale on which the following items are shown and coordinated with each other based on input from Installers of the items involved 1 Interceptors 2 Piping connections Include size location and elevation of each 3 Interface with underground stru...

Page 24: ...ate to provide watertight seal at extension collar joints B Capacities and Characteristics 1 Number of Compartments x cells 2 Grease Retention Capacity xxx USG 3 Solids Retention Capacity xxx USG 4 Inlet and Outlet Pipe Size 4 6 a Centerline of Inlet to Floor Insert inches mm b Centerline of Outlet to Floor Insert inches mm 5 Vent Pipe Size 3 6 Installation Position Underground with accessway coll...

Page 25: ...ns and Division 01 Specification Sections apply to this Section 1 2 SUMMARY A Section Includes 1 Oil interceptors 1 3 DEFINITIONS A FRP Fiberglass reinforced plastic 1 4 ACTION SUBMITIALS A Product Data Include materials of fabrication dimensions rated capacities retention capacities operating characteristics size and location of each pipe connection furnished specialties and accessories B Shop Dr...

Page 26: ...pe connection 3 Accessway Extension Collar a Fiberglass risers EC2 24 inch 610 mm 4 Accessway Frames and Covers Round cover with non slip cover finish gasketed and non vented top design with Proceptor lettering cast into cover a Cast Iron AASHTO M306 Traffic load rated 24 inch 610 mm diameter cover with 0 25 6 mm gasket Two closed pickholes Non Bolted or Bolted option Weight 249 lbs ASTM A48 CL35B...

Page 27: ... no moving parts eliminating maintenance due to mechanical malfunction An integrated pulse card PMC is mounted directly onto the probe in an explosion proof epoxy coated housing This allows the alarm panel electronics to be mounted up to 1 km 0 7 mile away using inexpensive 2 conductor shielded wire Wetted parts are 316SS and Teflon and the alarm panel housing is Type 4 metal providing a tough yet...

Page 28: ... 0 to 600 seconds Relay High or Low Selectable Temperature Controller Electronics 4 F to 140 F 20 C to 60 C PMC Electronics 75 F to 140 F 60 C to 60 C Probe 75 F to 480 F 60 C to 250 C Wetted Parts 316SS and Teflon Process Connection 3 4 NPT standard Pressure Rating max 1500 psi Housing Controller NEMA 4 Metal PMC Electronics Epoxy Coated Cast Aluminum Electrical Rating Controller CSA 22 2 UL61010...

Page 29: ...potential for significant buoyancy forces on empty fiberglass tanks during periods of high subsurface water levels Accordingly 20 MPa 3000 psi concrete must be poured around the lower portion of the tank as an anti buoyancy backfill 1 If material other than pea gravel is used install a geo textile filter fabric in the excavation to prevent migration and compact backfill in 6 to 8 layers to 98 S P ...

Page 30: ...cut the fiberglass extension collar with a grinder or other appropriate cutting tool Suggested grinding wheel material is zirconia alumina grit 24 6 Place the extension collar on the tank 7 Seal the joint between the tank and collar from the inside with SIKAFLEX 221 or 255 A standard caulking gun will hold a 300 ml tube of Sikaflex This joint is normally dry on the inside but if the sewer line bac...

Page 31: ...ndard Proceptors are available from Zurn Green Turtle The contractor must verify that the concrete relieving slab design is suitable for the application and conforms to local codes and standards GRANULAR BACKFILL SPECIFICATION PEA GRAVEL Pea gravel is a naturally rounded aggregate with a particle size not less than 3 mm 1 8 and not greater than 18 mm 3 4 Gravel must be clean and free flowing free ...

Page 32: ...32 PROCEPTOR TECHNICAL MANUAL BACK TO TOC 7 2 TRAFFIC RELIEVING SLAB DRAWINGS 7 2 1 AASHTO H 20 LOADING SLAB DRAWING ...

Page 33: ...e most current drawings links to drawings take you to the Zurn website where you will be able to select files in PDF or CAD formats You must have internet access in order to view and download drawings from the links that follow Installation Drawings GMC PDI GMC OM C 50 300 GMC OMC 500 150 0 GMC OMC 1000 2 3 000 2 GMC OMC 4000 2 7000 2 GMC OMC 8000 3 10000 3 GMC 500 1500 FL IAP GMC 2000 2600 IAP OM...

Page 34: ...l Separators Go to the Oil Separators tab now OMC 50 OMC 10 0 OMC 150 OMC 200 OMC 300 OMC 500 OMC 750 OMC 1000 OMC 1300 OMC 1500 1 OMC 2000 2 OMC 2600 2 OMC 3000 2 OMC 4000 2 OMC 5000 2 OMC 6000 2 OMC 7000 2 OMC 8000 3 OMC 9000 3 OMC 10000 3 OMC 1000 UPC OMC 1300 UPC OMC 1500 UPC 10 Drawings Solids Separators To ensure you retrieve the most current drawings links to drawings take you to the Zurn w...

Page 35: ...site where the Proceptor model will be highlighted in blue There you will be able to select files in PDF or CAD formats You must have internet access in order to view and download drawings from the links that follow Drawings Decontamination Holding Tanks Go to the Decontamination Holding Tanks tab now EHT 50 EHT 10 0 EHT 150 EHT 200 EHT 300 EHT 500 EHT 750 EHT 1000 EHT 1300 EHT 1500 ...

Page 36: ...ES LIMITED 7900 Goreway Drive Unit 10 Brampton Ontario L6T 5W6 877 892 5216 Form No 700 039 5 19 WARNING Cancer and Reproductive Harm www P65Warnings ca gov ADVERTENCIA Cáncer y daño reproductivo www P65Warnings ca gov AVERTISSEMENT Cancer et effets néfastes sur la reproduction www P65Warnings ca gov ...

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