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Parts Identification

1.  Cover screw

2.  Valve Cap/Sensor Assembly

3. Solenoid

4.  Piston Cover Screws

5.  Solenoid Kit

6.  Flange O-rings

7.  Piston Kit

8.  Valve Housing

9.  Manual Override Button

10. Filter

11.  Valve Assembly

12. Vacuum Breaker

13. Vacuum Breaker Tube

14. Vacuum Breaker Tube Nut 

15. Spud Nut

16. Spud Friction Washer

17. Spud Sleeve 

18. Spud Escutcheon

19. Setscrew for Control Stop Cover

20. Vandal-Resistant Control Stop 

Cover 

21. Stop Cap Bonnet

22. Stop Internals

23. Piston Seal

24. Stop Body

25. Sweat Solder Adapter

26. Supply Cover Tube

27. Setscrew for Cast Wall Escutch-

eon

28. Cast Wall Escutcheon

29. Hex Wrench

30. Top Valve Cap/Sensor Assembly

31.  Battery Housing

32. Hardwired Top Valve Cap/Sensor 

Assembly

33. Wire Supply Tube and Escutch-

eon

ZTR6200EV Series Parts Breakdown (Plastic Cap)

Battery Cap                    

Product No.

Metal Valve Cap, (1.1 gpf), Item 2 

Metal Valve Cap, (1.28 gpf), Item 2 

Metal Valve Cap, (1.6 gpf), Item 2 

Metal Valve Cap, (1.0 gpf), Item 2 

Metal Valve Cap, (0.5 gpf), Item 2 

Metal Valve Cap, (0.25 gpf), Item 2 

Metal Valve Cap, (0.125 gpf), Item 2

PTR6200-L-1.1-VR 

PTR6200-L-1.28-VR 

PTR6200-L-1.6-VR 

PTR6200-L-1.0-VR 

PTR6200-L-0.5-VR 

PTR6200-L-0.25-VR 

PTR6200-L-0.125-VR

Valve and Components                            

Product No.

Valve Housing, Items 8 & 9

PTR6200-HSA

Solenoid Replacement Kit for Valves with Metal 

Caps, Item 5

PTR6200-M-VR

Piston Kit (1.1/1.28/1.6 GPF), Item 7

PTR6200-EC

Piston Kit (0.5/1.0 GPF), Item 7

PTR6203-EU

Piston Kit (0.125/0.25 GPF), Item 7

PTR6203-EU-ULF

Manual Override Button Assy, Item 9

PTR6200-24

Flange O-Ring, Item 6

PTR6200-M-ring

Flange Screws for Valves with Metal Caps, Item 4

PTR6200-M-S-VR

Filter, (1.28/1.6 gpf), Item 10

P6000-FA

Filter, (1.0/0.5 gpf), Item 10

PTR6203-FA

Sealed Battery Housing, Item 31

PTR6200-BATT

Hardwired Cap

Product No.

Valve Cap, (1.1 gpf), Item 32 

Valve Cap, (1.28 gpf), Item 32 

Valve Cap, (1.6 gpf), Item 32 

Valve Cap, (1.0 gpf), Item 32 

Valve Cap, (0.5 gpf), Item 32 

Valve Cap, (0.25 gpf), Item 32 

Valve Cap, (0.125 gpf), Item 32

PTR6200-HW-L-1.1 

PTR6200-HW-L-1.28 

PTR6200-HW-L-1.6 

PTR6200-HW-L-1.0 

PTR6200-HW-L-0.5 

PTR6200-HW-L-0.25 

PTR6200-HW-L-0.125

Flush Connections and Spud Coupling Kits

Product No.

Flush Connection and Spud Coupling, 

Items 15-18

P6000-H 

P6003-H

Vacuum Breaker Repair Kit, Items 12

P6000-B-HP 

P6003-B-HP

Vacuum Breaker Tube

P6000-A-CP

Vacuum Breaker Tube Nut

P6000-AA-CP

Control Stop Repair Kit and Parts

Product No.

Control Stop Repair Kit for 1” and 3/4”,

P6000-C-SD-CP

Includes Items 14-20

Seal Seat for 1” and 3/4”, Includes Item 23

P6000-D42

Sweat Solder Adapter, Includes Item 25

P6000-YBA

Vandal resistant control stop cover 

Items 19-20

P6000-VC

Sweat solder kit, Items 25-29

P6000-YBYC

Sweat solder kit, Items 25-29

P6003-YBYC

ZURN INDUSTRIES, LLC 

5900 Elwin Buchanan Drive, Sanford, NC U.S.A. 27330, Ph. 1-800-997-3876, Fax 919-775-3541

In Canada: 

ZURN INDUSTRIES LIMITED 

7900 Goreway Drive, Unit 10, Brampton, Ontario L6T 5W6, Ph. 905-405-8272, Fax 905-405-1292

Rev. T 

Date: 7/18/2018 

C.N. No. SAN008311 

Prod. | Dwg. No. FV541

Summary of Contents for AquaSense ZTR Series

Page 1: ...ng incidental or consequential damages The sole and exclusive remedy shall be limited to the replacement of the defective goods Before installation and use the purchaser shall determine the suitability of the product for his intended use and the purchaser assumes all risk and liability whatever in connection therewith Where permitted by law the implied warranty of merchantability is expressly excl...

Page 2: ...h Con nection Vacuum Breaker Vacuum Breaker Tube Cast Wall Escutcheon Vandal Cover Stop Valve Sweat Kit Valve Assembly Magic Magnet Batteries Spud Flush Con nection Vacuum Breaker Vacuum Breaker Tube Cast Wall Escutcheon Vandal Cover Stop Valve Sweat Kit Batteries 3 32 5 64 Allen Wrench Supplied Flat Head Screwdriver Non toothed Wrench ...

Page 3: ...or alternative flushing methods The control stop has internal siphon guard protection vandal resistant stop cap sweat solder kit and cast wall flange with set screw All internal and external gaskets and seals are chloramine resistant NOTE The information in this manual is subject to change at any time without notice Installations may be performed at different times of construction by different ind...

Page 4: ...ench Apply thread seal ing compound or pipe tape to male NPT thread on sweat solder adapter only Prior to turning on main water supply line ensure all stop valves are closed off tight by using a flathead screwdriver and turning the stop valve adjustment screw clockwise Apply sealing compound here Control Stop Installation Instructions STEP 2 Using a flathead screwdriver turning counterclockwise fl...

Page 5: ...he 3 32 Allen Wrench to loosen the internal set screw until it stops Screw will retract into the base to eliminate loss STEP 4 2 Rotate cap clockwise and pull cap up to remove STEP 4 3 Disconnect black solenoid plug before accessing batteries STEP 3 4 Assemble and secure the vacuum breaker tube assembly and spud nut assembly to the flush valve and fixture spud by hand tightening the spud nut and v...

Page 6: ...DO NOT mix and match Standard Alkaline and Long Life Lithium Batteries Utilize open space within the sensor cap to store the connected RED power connectors and BLACK solenoid connectors See Figure 8 2 Insert sealed battery housing into sensor cap Ensure sticker on top of sealed battery housing is oriented properly with the WHITE arrow pointing toward the sensor lens See Figure 8 1 Hardwire Install...

Page 7: ... minimum of 1 4 STEP 5B 3 Secure RED wire to Positive and BLACK wire to Negative screw terminals on HW6 Connect ZTR HW directly to HW6 Power Converter Recommended if one to two ZTR flush valves are powered by one HW6 Optional Junction Box recommended when three or more ZTR flush valves utilize one HW6 Figure 11 Figure 12 Figure 13 MJ HW6 18 AWG MIN MAX LENGTH 40 ...

Page 8: ...e a 5 64 allen wrench to remove the two cap screws from the sensor cap and remove the sensor cap See Figure 17 Disconnect black solenoid plug Figure 17 Solenoid connecting wire Metal Sensor Cap Retrofit Installation Instructions STEP 6 5 For Hardwired Only Disconnect the red sensor plug and loosen the wire supply tube Remove both the wire supply tube and escutcheon Keep for metal sensor cap instal...

Page 9: ...ith a flat head screwdriver Insert four batteries supplied into sealed battery housing and ensure the batteries are inserted in the correct orientation Reattach top to the sealed battery bousing STEP 6 10 Connect sealed battery housing to sensor lens via RED connectors by aligning arrows and pressing together Utilize open space within the sensor cap to store the connected RED power connectors and ...

Page 10: ... and place sensor cap on valve body Rotate sensor cap counter clockwise until the set screw is visible in the sensor cap hole and the sensor is facing forward Using the 3 32 allen wrench provided rotate the set screw clockwise to secure the cap Figure 26 STEP 1 A courtesy flush can be enabled for the ZTR flushometer where the valve will automatically flush at a specified interval based on customer...

Page 11: ... new detection range will be calibrated and set Figure 28 Accessing Piston Kit 1 Turn off water supply and press manual override button to relieve all water pressure 2 Remove valve cap to expose ring insert Using the M3 Allen Wrench remove the 4 screws and the ring insert 3 Remove the remaining 2 screws and the solenoid flange 4 Remove the piston kit from the valve body and inspect for damage to t...

Page 12: ...range 35 to 80 psi running water pressure Piston and or solenoid plugged or dam aged Remove Piston and or Solenoid to exam ine for damage or plugging Clean piston solenoid orifice if plugged Replace solenoid kit if solenoid diaphragm is damaged Low or no power allowing solenoid to move to open position but not enough power to return to closed position Replace batteries or restore power if hardwire...

Page 13: ... 0 5 1 0 GPF Item 7 PTR6203 EU Piston Kit 0 125 0 25 GPF Item 7 PTR6203 EU ULF Manual Override Button Assy Item 9 PTR6200 24 Flange O Ring Item 6 PTR6200 M ring Flange Screws for Valves with Metal Caps Item 4 PTR6200 M S VR Filter 1 28 1 6 gpf Item 10 P6000 FA Filter 1 0 0 5 gpf Item 10 PTR6203 FA Sealed Battery Housing Item 31 PTR6200 BATT Hardwired Cap Product No Valve Cap 1 1 gpf Item 32 Valve ...

Page 14: ...Item 7 PTR6203 EU Piston Kit 0 125 0 25 GPF Item 7 PTR6203 EU ULF Manual Override Button Assy Item 9 PTR6200 24 Flange O Ring Item 6 PTR6200 M ring Flange Screws for Valves with Metal Caps Item 4 PTR6200 M S VR Filter 1 28 1 6 gpf Item 10 P6000 FA Filter 1 0 0 5 gpf Item 10 PTR6203 FA Sealed Battery Housing Item 31 PTR6200 BATT Hardwired Cap Product No Metal Valve Cap 1 1 gpf Item 32 Metal Valve C...

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