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MOUNTING  YOUR  LIGHTS

 

1. Choose a location on your vehicle to mount your light(s). 

Install the light(s) and loosely tighten.

You will secure them later when aiming.

WIRING  YOUR  LIGHTS

 

1.

Remove the fuse from the harness. 

Find a suitable

location inside the passenger compartment for your
switch. Mark and drill 

a single hole with 49/64" Drill

Bit. You may use the featured 

Diagram Template

 

to

mock up, position, and measure

. Next carefully file 3

notches as shown.

2.

Connect the 

harness to the light(s) and route the

harness back towards the battery

. Attach the 

RED

wire to the positive side

 

of the battery or power

source. 

Attach the 

BLACK

 

wire to the negative side

of the battery or chassis

 

ground.

3.

Continue routing the 

switch side 

of the

 

harness into

the vehicle

Once

 

the wires are inside the vehicle

install the switch to the hole drilled during Step 1.

4.

Before replacing the fuse, ensure the switch is in
the off position (see below). Replace the fuse and
turn on your lights.

AIMING  YOUR  LIGHTS

 

Fog  Lights  - 

The  vertical  aiming  of fog  lights is very  important.  Because  of the  low  mounting  position  relative to the  ground  (12 

to 30 inches), they should be aimed parallel to the ground or lower. Fog lights should be aimed so the cutoff is on or below 
your horizontal low beam for best results. The side to side adjustments are up to you. A large center overlap will increase 
center light and decrease overall width. A slight center overlap will increase your side lighting and give even coverage overall.

 

Driving Lights - 

Driving lights are used to supplement your high beams. They should only be used in conjunction with high beam 

headlights. The horizontal centers of the beams may be aimed at the same level as your high beam.

 

The width is up to you as you may prefer to light the sides of the road at a distance rather than 
concentrating the majority of the light down the middle.

 

Off  Road Lights  - 

Since  lights  such  as these are  not  legal  on any  public  road  or highway,  aiming 

your off road or competition lights is entirely up to you. Most prefer the beam as far down the 
road as possible, others adjust them slightly off to the sides.

 

After aiming the lights to your preference, tighten all hardware

.

© COPYRIGHT 2021 - ALL RIGHTS RESERVED- ZROADZ LED, INC.

Summary of Contents for Z845401

Page 1: ...alWasher 8 M8SplitLockWasher 4 1 32 RubberPadding 8 1 8 RubberPadding 4 1 8 x2 x39 RubberPadding 10 ZipTies Z325411 SameasZ845401butincludes 8 3 LEDPodLights 6White 2Amber Wiring Z845421 SameasZ845401...

Page 2: ...e assemblies Using 8 split lock washers and 8 M8 x 1 25 MM x 20 MM screws attach the rear crossbars to each pair of rear bases 2x 6 As shown above place the mid crossbars onto the bar brackets Align t...

Page 3: ...only on one of its sides Once identified match these holes with the front crossbar flange and install the crossbar using 1 M6 x 1 0 MM x 20 MM screw 1 M6 lock nut and 2 M6 washers for each flange hole...

Page 4: ...so that its front mounting bracket assemblies are directly above the factory roof rack mounting points The front cross bar fasteners from STEP 8 and STEP 9 should be loose 13 With some help lift the r...

Page 5: ...ory nuts to secure the brackets 18 With the rack aligned tighten the front crossbar and tube bolt from STEP 8 and STEP 9 17 Install the 4 clamping brackets using 2 split lock washers and 2 M8 x 1 25 M...

Page 6: ...0 MM x 16 MM screws for each side secure the cover onto each front mounting assembly Use bluethreadlocker Its corresponding side will be marked by a sticker identifying its correct side Do not overti...

Page 7: ...of approximately 25 30 feet NOTE 3 Please consult a qualified automotive electrical professional for light bar wiring installation NOTE 4 An optional universal wiring harness part Z390020S A is also...

Page 8: ...ing of fog lights is very important Because of the low mounting position relative to the ground 12 to 30 inches they should be aimed parallel to the ground or lower Fog lights should be aimed so the c...

Page 9: ...state laws regarding truck racks that can extend loads and devices outside the boundaries of the vehicle WARANTY ZROADZ lnc Cargo Racks are warranted for a period of 2 years against all defects in str...

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