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USE OF THIS PRODUCT 

Use of this product is limited to the application outlined in 

these instructions and is not intended to be installed on 

vehicles to which the product was not designed. 
Make sure all fasteners are torqued to the specification 

outlined in the instructions. Check all fasteners 

periodically and inspect structural elements for excessive 

wear or corrosion. 

ZROADZ, Inc is not liable for the performance of 

accessories mounted to the rack. 

The rack is designed to load a maximum of 195Ibs 

distributed evenly across the top of the rack during slow 

crawl off-road use, 240lbs of on-road driving and 570Ibs 

static load while the vehicle is stationary. Accessories 

mounted to other portions of the rack must be included 

in this calculation. 

These capacities are for the rack only and are limited to 

the capacity of the vehicle itself. 

This rack is not designed to carry any load during high 

speed, off-road driving. Use of this rack in this manner 

will void the product warranty and can cause damage to 

the vehicle. 

Check your local and state laws regarding truck racks 

that can extend loads and devices outside the 

boundaries of the vehicle. 

WARANTY 

ZROADZ,lnc Cargo Racks are warranted for a period of 

2 years against all defects in structural materials and 

workmanship provided that they are assembled, 

installed, and used in accordance with all 

manufacturer's specifications and instructions. 

Powder coated racks can not be warranted against 

rust. Merchandise must be returned in the original box 

with original packaging or in similar manner to prevent 

damage. 

In the unlikely event that this product must be returned 

for warranty consideration, follow the instructions 

below. 

1. Proof of purchase, copy of original invoice

2. Description of product issue

3. Images of the product defect. The more clearly 

the images identify the issue, the faster your 

claim can be processed

4. Shipping address the replacement item is to be 

sent to

Once this information is received and the issue 

evaluated, we will be contacting you with further 

instructions, so please make sure the email address 

you provide is your primary email. PLEASE ALLOW 

24-48 HOURS FOR A RESPONSE. Please note, open 

warranty claims must be completed within 45 days of 

RMA issuance

© COPYRIGHT 2021 - ALL RIGHTS RESERVED- ZROADZ LED, INC.

Summary of Contents for Z845401

Page 1: ...alWasher 8 M8SplitLockWasher 4 1 32 RubberPadding 8 1 8 RubberPadding 4 1 8 x2 x39 RubberPadding 10 ZipTies Z325411 SameasZ845401butincludes 8 3 LEDPodLights 6White 2Amber Wiring Z845421 SameasZ845401...

Page 2: ...e assemblies Using 8 split lock washers and 8 M8 x 1 25 MM x 20 MM screws attach the rear crossbars to each pair of rear bases 2x 6 As shown above place the mid crossbars onto the bar brackets Align t...

Page 3: ...only on one of its sides Once identified match these holes with the front crossbar flange and install the crossbar using 1 M6 x 1 0 MM x 20 MM screw 1 M6 lock nut and 2 M6 washers for each flange hole...

Page 4: ...so that its front mounting bracket assemblies are directly above the factory roof rack mounting points The front cross bar fasteners from STEP 8 and STEP 9 should be loose 13 With some help lift the r...

Page 5: ...ory nuts to secure the brackets 18 With the rack aligned tighten the front crossbar and tube bolt from STEP 8 and STEP 9 17 Install the 4 clamping brackets using 2 split lock washers and 2 M8 x 1 25 M...

Page 6: ...0 MM x 16 MM screws for each side secure the cover onto each front mounting assembly Use bluethreadlocker Its corresponding side will be marked by a sticker identifying its correct side Do not overti...

Page 7: ...of approximately 25 30 feet NOTE 3 Please consult a qualified automotive electrical professional for light bar wiring installation NOTE 4 An optional universal wiring harness part Z390020S A is also...

Page 8: ...ing of fog lights is very important Because of the low mounting position relative to the ground 12 to 30 inches they should be aimed parallel to the ground or lower Fog lights should be aimed so the c...

Page 9: ...state laws regarding truck racks that can extend loads and devices outside the boundaries of the vehicle WARANTY ZROADZ lnc Cargo Racks are warranted for a period of 2 years against all defects in str...

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