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(position- and/or torque-limit)

 of the actuator must be connected and set, and the position transmitter adjusted. If the 

torque-limit switches are used as the limit switches it is necessary to verify that the actuator is able to exert required 
tripping torque.

The auto-calibration should be started in each case of changed conditions, which can influence error-free function of 

the regulator.

For instance, if adjustment of the actuator limit switches is changed or in case of a change in mechanical properties 

of the valve 

(tightened packing, replaced valve, etc.).

Function of push-buttons SW1 and SW2

The regulator parameters are set by means of the push-buttons SW1 and SW2. 
Long pressing of the push-button 

SW1 (L)

 results in gradual change of the regimes Regulation, Setting and 

Auto-calibration. 

Long pressing of the push-button 

SW2 (L) 

is only used in common function with SW1 (L) in setting the backup parameters. 

In the regime Setting, short pressing of the push-button 

SW1

 results is changing over between respective parameters; 

short pressing of the push-button SW2 is used for choosing required value of the current parameter. 

The procedure of setting the parameters is shown in the Graph. 
The pilot lights 

D3

 and 

D4

 indicate the regulator response. In the regime Setting, blinking of 

D3

 signalizes the number 

of current parameter and 

D4

 its chosen value. 

Table shows in detail meaning of the signalization pilot lights and survey of values of respective parameters.

Values of parameters P1 – P5

 

 
  

   Note to parameter 

P5:

“Narrow” 

–  the actuator moves and/or steps exactly to the position determined by CS; parameter P4 is inactive.

“Wide” –  the actuator moves and/or steps to the zone of insensitivity 

(see parameter P4)

 of the position determined 

by CS.

“To torque”  

– i n the vicinity of the limit values 

(for the control signal 4 – 20 mA these values are smaller than 4.2 mA 

a higher than 19.8 mA)

 the actuator does not stop when the control and feedback signalsare identical but goes 

on moving until the particular limit switch is activated. If the torque-limitswitch is connected as the limit switch 
the valve is thus tightly closed.

“To position”   –  the actuator is always, even in the vicinity of the limit position, stopped in the position where FS = CS 

(“narrow”) 

or FS = CS – zone of insensitivity 

(“wide”) 

Recommended setting is “narrow, to position”. 

Auto-calibration

The auto-calibration is started by shifting the position in the direction Open. To prevent an error, the actuator 

should be set in advance to an intermediate position sufficiently distant from the limit positions. If the auto-calibration 
is completed without errors the parameters are stored in the regulator memory and the regulator changes 

17

Parametr

D3 

(yellow)

D4

(red) 

Value of parameter

Note

P1

Control signal

1x

P2

Response to signal 

TEST and lost 

control signal

2x

P3

Mirroring

3x

1x 

   0 – 20 mA

2x 

   4 – 20 mA

3x 

  0 – 10 V

1x 

  opens

2x 

  closes

3x 

   drive stop

1x yes

2x no

1x 1 

%

2x 2 

%

... …

10x 10 

%

1x 

narrow, to torque

2x 

narrow, to position

3x 

wide, to torque

4x 

wide, to position

P4

Regulator 

insensitivity

4x

P5

Regulation 

method

5x

see Notes under 
the table
FS - feedback signal
CS - control signal

lower signal opens 
higher signal opens

Summary of Contents for Modact MOKP 100 Ex Series

Page 1: ...numbers 52 320 52 322 INSTRUCTION FOR ASSEMBLY AND OPERATION Electric actuators rotating single speed in non explosive version with constant velocity of changing over the output part coverage IP67 10...

Page 2: ......

Page 3: ...ions in which after initialization combustion spreads into the non consumed mixture Explosive dust atmosphere a mixture of flammable substances in the form of dust or fibres with air under atmospheric...

Page 4: ...ection and is not a source of ignition in normal operation or during expected malfunctions according to SN EN 60079 0 Db Designation of an explosion proof electric device for areas with flammable dust...

Page 5: ...electric actuators in version for surrounding temperature from 50 C do 55 C must be resistant against effect of process conditions characterized by surrounding temperature ranging between 50 C and 55...

Page 6: ...ively accuracy of regulation For attaining the longest possible faultless period and service life frequency of switching is recommended to be set to the lowest number of switching necessary for the gi...

Page 7: ...ve can be damaged ACTUATOR OUTFIT Torque limit switches The actuator is fitted with two torque limit switches MO OPEN MZ CLOSE each of which acts only in one direction of motion of the actuator output...

Page 8: ...active current transmitter Power supply to the current loop is not a part of the actuator Maximum loading resistance of the loop is 500 For variants MODACT MOKP Ex Control with the regulator ZP2 RE4...

Page 9: ...the same cross section 0 5 mm2 each Connecting of actuators with connector on special request Actuator internal wiring The internal wiring diagrams of the MODACT MOKP Ex actuators with terminal design...

Page 10: ...s adjusted Warning The micro switches used are of a single chamber type i e they can operate as a single position cut out switch contact maker or change over switch the moment switches as cut out swit...

Page 11: ...tion is automatically set This is usually done in setting the stop screws or the position end switches Setting of current position transmitter CPT 1A Before starting setting the current transmitter it...

Page 12: ...The screw secured by a drop of varnish situated nearer to the centre must not be turned Retighten the countershafts fi xing the transmitter shim plates and secure with a drop of varnish against loosen...

Page 13: ...utting out moment which is depicted on the scale by a special mark colour a point is received for the required cutting out moment against which the cam arrow is set The releasing screw is then retight...

Page 14: ...unction it is appropriate to state the version of the software programmed in the given regulator The plate with the indicated type and version of the regulator Sixth piece in the seventh month of 2008...

Page 15: ...actuator can be damaged After connecting the actuator to the supply voltage make sure that the regulator reacts correctly to the changed control signal and that the drive is switched off by particula...

Page 16: ...erior system On the actuator side on contrary its earthing must be prevented Setting of regulator ZP2RE4 Adjustable parameters After fitting to the valve and mechanical adjust ment the correct functio...

Page 17: ...arameters P1 P5 Note to parameter P5 Narrow the actuator moves and or steps exactly to the position determined by CS parameter P4 is inactive Wide the actuator moves and or steps to the zone of insens...

Page 18: ...parameter P2 also in case of the lost control signal Reset It is applied in case of a suspicion of a software error and for releasing the regulator in an erroneous course of the Auto calibration The...

Page 19: ...not protected against rain snow and frost Surplus conserving grease should be removed just before putting the actuator into operation When unpacked actuators are to be stored for a period longer than...

Page 20: ...not be put into operation The reason can be in a damaged winding or excess humidity Moist motors the insulation resistance of which is lower than the specified value must be carefully dried before bei...

Page 21: ...intended to advise on the selection of cable glands Further guidance can be found in the standards listed below STEP BY STEP FITTING INSTRUCTIONS 1 Split gland as shown 2 Fit Entry Body Hand tighten t...

Page 22: ...the entry body 11 Hand tighten Union Nut to remake joint Then refer to table below table and tighten Union Nut using wrench to the given amount 12 Hold Mid Cap with wrench and tighten Back Nut onto ca...

Page 23: ...the terminal board of the electric motor For the actuators with three phase electric motor any two conductors are mutually exchanged on the terminals U V W of the actuator terminal board Checking of f...

Page 24: ...p 4 Rubber Pot 5 Entry Assembly Instructions AI 305 Issue L 08 06 HAWKE International Cable Preparation Gland Preparation Detail for speci cation The parts 1 and 2 should not be dismounted Shroud Opti...

Page 25: ...em bly while holding the middle nut 2 with a spanner wrench tighten the backnut 1 until the seal grips the cable to prevent movement of the cable gland Important note The conductors must not be moved...

Page 26: ...ld shrink tubing over the drain wire until it comes into contact with the foils then shrink the tubing evenly down onto the drain wire so that no air pockets occur 1 4 To insulate the joint between th...

Page 27: ...and in service suitable precautions may be necessary Contact Hawke s Technical Dept The compound cures at a Shore D hardness of 85 when it can be handled The compound when fully cured is sui table for...

Page 28: ...The connecting terminals must not be under tension or bending stress from the connected conductors In case of connection with aluminium conductors the following measures are recommended One step befor...

Page 29: ...tion and then at least once a year the connecting screws between the piping fitting and the electric actuator should be retightened The screws are tightened in a crosswise manner Cleaning general insp...

Page 30: ...0 55 7 7 3 5 3 5 8 8 5 5 10 8 5 5 9 7 18 5 31 ES 7150 2AL ES 7150 2AL FCJ2B52D ES 7130 4AY FT2B52D FT2B52D FT2B52D EAMRB56N02 EAMRB56N02 EAMRB56N04A EAMRB56N04A EAMR56N02L EAMR56N02L EAMR56N02A EAMR5...

Page 31: ...h power relays with regulator of position and with BMO Note 2 Place 8 adjusting time tripping torgue digit according to Table 1 Place 9 number or letter is written according to Table 2 The actuators f...

Page 32: ...10 F10 F10 F12 F12 keyway square keyway square 27 22 27 22 24 24 27 27 32 32 0 1 2 3 4 5 6 7 8 9 A B collar exchangeable inserts Type number 52 322 Actuator output shaft position when viewing towards...

Page 33: ...pro m stn ovl d n 2x cable bushing MOKP 100 Ex M20x1 5 MOKP 250 Ex M25x1 5 1x cable bushing M20x1 5 for MOKP 100 Ex and MOKP 250 Ex F B H 98 E A K D G C A 253 306 Type MOKP 100 Ex MOKP 250 Ex B 276 3...

Page 34: ...urer can supply motors with cable bushing system that meets the requirements of SN EN 60079 14 Article 10 4 2 d for direct entry into flameproof enclosure of group IIC For entry into actuators flamepr...

Page 35: ...ter 3 moment unit 4 terminal board 5 electric motor 6 internal protective connector 7 drive wheel or segment 8 heating element 9 starting capacitor 10 protective resistance 11 thermal switch 12 regula...

Page 36: ...tive connector 7 drive wheel or segment 8 heating element 9 starting capacitor 10 protective resistance 11 thermal switch 12 regulator Note The numbers in circles are identical with the numbers of rel...

Page 37: ...unit 4 terminal board 5 electric motor 6 internal protective connector 7 drive wheel or segment 8 heating element 9 starting capacitor 10 protective resistance 11 thermal switch 12 regulator Fig 2 Con...

Page 38: ...38 Fig 3 Moment switches Legend 1 cam of switch MO 2 cam of switch MZ 3 moment switch MO 4 moment switch MZ 5 releasing screw of cam switch MZ 6 releasing screw of cam switch MO 1 2 3 4 6 5...

Page 39: ...ACT MOKP Ex electric actuators connecting with square The position of the square hole in end position of electric actuator The position Opened is to the left of the position Closed when viewing in the...

Page 40: ...25 28 40 50 70 Connecting dimensions of MODACT MOKP Ex electric actuators connecting with keyway h2 h1 h3 I1 d1 d2 d5 t3 b4 d 3 O Z C d7 d4 The position of groove for keyway according to ISO 5211 and...

Page 41: ...five conductors which are at disposal to the customer In the actuator these conductors are designated with the numbers 1 5 and their ends are insulated In the block of local control they are connecte...

Page 42: ...n of the double wire circuit of the current transmitter to electric earth of the linked up regulator computer etc The connection should only be realized at one point in any part of the circuit outside...

Page 43: ...user shall ensure connection of the double wire circuit of the current transmitter to electric earth of the linked up regulator computer etc The connection should only be realized at one point in any...

Page 44: ...ZP2 RE4 24V J1 9 Ureg J2 H GND J1 2 J2 G N J1 3 IN TP J2 E J2 A J2 B J2 F Uovl FO FZ MZ MO J2 D J2 C DCPT mA L L U U J1 10 INcpt J1 1 TEST J1 4 J1 5 KOK KOK BMO M D 4 2 1 3 4 3 1 2 O Z SA1 SA2 svorky...

Page 45: ...opojkou RZ RO F 96 T3 L1 L2 L3 N Varianty bez BMO propoj 4 29 Varianty s BMO propoj 4 30 P0823 EZ PE Z O T1 T2 95 L1 L2 L3 U2 N2 W2 V2 52 321 a 52 322 rel Schrack RM735730 tepeln rel Lovato 52 320 rel...

Page 46: ...e no Using note O ring 180x3 52 320 Between cover and box of power part O ring 210x3 52 321 Between cover and box of power part O ring 250x3 52 322 Between cover and box of power part Micro switch CHE...

Page 47: ...turn actuators MODACT MO EEx MOED EEx Explosion proof electric multi turn actuators MODACT MOA Electric multi turn actuators for nuclear power stations application outside containment MODACT MOA OC E...

Page 48: ...tel 420 321 785 141 9 fax 420 321 785 165 420 321 785 167 e mail zpa zpa pecky cz ZPA Pe ky a s t 5 kv tna 166 289 11 PE KY Czech Republic www zpa pecky cz...

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